Lubricating oil coating equipment for enameled round copper wire
By placing a worm gear and worm on the coating roller of the enameled copper round wire lubricating oil coating equipment, and using a servo motor drive, combined with the spring structure on the limiting rod, the problem of poor coating effect when the lubricating oil is low is solved, and the full coating of the enameled copper round wire surface and the efficient utilization of lubricating oil are achieved.
Patent Information
- Application Number
- CN202421496988.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When the lubricated copper round wire lubricating oil coating equipment is low in lubricating oil, the lubricating oil will easily drip after the oil coating roller rotates, resulting in poor coating effect.
An enameled copper round-wire lubricating oil coating device including a main body and a coating mechanism is designed. By placing a worm gear at one end of the coating roller and meshing with the worm, the worm is driven to rotate by a servo motor to achieve effective driving of the coating roller. At the same time, by placing a spring on the limit rod, the extrusion pressure of the coating roller on the enameled copper round wire is increased, and the coating effect is improved.
It effectively solves the problem of poor coating effect when the lubricant oil is low in viscosity, ensures that the enameled copper round wire surface is fully coated, improves the utilization rate of lubricant, and reduces the waste of lubricant through the recovery mechanism of the oil collecting tank.
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Figure CN222918937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oiling equipment, and particularly relates to a lubricating oil coating device for enameled copper round wire. Background Technique
[0002] Enameled wire is a main variety of winding wire, which consists of a conductor and an insulating layer. After the bare wire is annealed and softened, it is coated with paint and baked multiple times. However, it is not easy to produce products that meet both the standard requirements and customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.
[0003] For example, Chinese Patent with publication number CN219092544U discloses a lubricating oil coating device for enameled copper round wire, which includes a box body and an oiling roller. The box body is provided with a receiving cavity, the oiling roller is rotatably connected to the inner wall of the receiving cavity, the box body is provided with a feed inlet and a discharge outlet, the feed inlet and the discharge outlet are respectively arranged at both ends of the box body and communicate with the receiving cavity, the feed inlet is facing the outer wall of the oiling roller, the heights of the feed inlet and the discharge outlet are both lower than the upper end of the oiling roller, and the outer wall of the oiling roller is used to dip lubricating oil. The enameled copper round wire enters the receiving cavity from the feed inlet, adheres to the outer wall of the oiling roller for lubricating oil coating, and then is output from the discharge outlet. The lubricating oil is not easy to volatilize and waste in the box body, and the box body can recover and store the lubricating oil. By changing the rotation speed of the oiling roller, the lubricating oil coating of different enameled copper round wires is controlled, and the utilization rate of the lubricating oil is improved;
[0004] The technical solution recorded in this scheme injects lubricating oil into the box body, and through the rotating oiling roller, the lubricating oil adheres to the surface of the oiling roller, and cooperates with the oil leveling component to coat the lubricating oil on the surface of the enameled copper round wire. However, due to the different concentrations of the lubricating oil, when the viscosity of the lubricating oil is low, after the lubricating oil adheres to the surface of the oiling roller, it will drip as the oiling roller rotates, which will prevent the oiling roller from fully coating the enameled copper round wire and affect the coating effect.
[0005] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a lubricating oil coating device for enameled copper round wire is provided, in order to achieve a more practical value purpose. Content of the Utility Model
[0006] In order to solve the above technical problems, an embodiment of the utility model provides a lubricating oil coating device for enameled copper round wire, which is specifically realized through the following technical solutions:
[0007] A lubricating oil coating device for enameled copper round wire comprises a main body and a coating mechanism, the main body comprises a box body, an oil collecting box is installed at the bottom end of the box body, the coating mechanism comprises a pair of mounting plates, the pair of mounting plates are respectively arranged on the upper and lower sides of the interior of the box body, limit rods are slidably inserted at both ends of the outer side surfaces of a pair of mounting plates, a mounting frame is fixedly installed at one end of each pair of limit rods, an oil cavity is opened on the opposite sides of the mounting frame, a coating roller is rotatably connected to the interior of the oil cavity, a bellows is installed on the side of the mounting frame close to the oil cavity, one end of the bellows passes through the box body and extends to the outside, a pump is fixedly installed on one side of the box body, the output end of the pump is sleeved with a three-way pipe, one end of a pair of bellows is respectively communicated with the two ends of the three-way pipe, and the input end of the pump is communicated with the bottom end of the oil collecting tank through a pipeline.
[0008] Furthermore, a movable groove is provided inside one end of the mounting frame, one end of the coating roller passes through the oil cavity and extends to the inside of the movable groove, and a worm gear is sleeved on each end.
[0009] The beneficial effect of adopting the above further solution is that by sleeve-arranging a worm gear on one end of the coating roller, the coating roller can be driven conveniently.
[0010] Furthermore, a worm is rotatably connected inside the movable groove at an upper end close to the worm wheel, and the worm and the worm wheel are meshed with each other.
[0011] The beneficial effect of adopting the above further solution is that by installing the worm, it is meshed with the worm wheel, thereby facilitating the transmission of the coating roller.
[0012] Furthermore, a servo motor is installed on the bottom side of the mounting frame, and the output end of the servo motor is drivingly connected to the worm.
[0013] The beneficial effect of adopting the above further solution is that by installing the servo motor, the worm can be driven to rotate when it is working.
[0014] Furthermore, one end of the limiting rod is sleeved with a spring, and both ends of the spring are respectively connected to the mounting plate and the mounting frame.
[0015] The beneficial effect of adopting the above further solution is that by installing the spring, the spring is pressed against the mounting frame, thereby better coating the enameled round copper wire.
[0016] Furthermore, both ends of the box body are provided with slots, and a felt is installed inside one of the slots.
[0017] The beneficial effect of adopting the above further solution is that by providing slots at both ends of the box, it is convenient for the enameled copper round wire to pass through the box, and by installing felt, it is convenient to clean the enameled copper round wire.
[0018] Further, the top end of the oil collecting tank communicates with the bottom end of the box body, and an electromagnetic valve is provided at the top end of the oil collecting tank.
[0019] The beneficial effect of adopting the above further solution is that by communicating the bottom end of the box body with the oil collecting tank and setting an electromagnetic valve, the redundant lubricating oil inside the box body can enter the oil collecting tank for collection.
[0020] Further, a touch panel is installed on one side of the box body, and the input-output end of the touch panel is communicatively connected to the input-output ends of the servo motor, the pump and the electromagnetic valve.
[0021] The beneficial effect of adopting the above further solution is that by installing a touch panel, it is convenient for the user to control the operation of the device.
[0022] The beneficial effect of the present utility model is as follows: A lubricating oil coating device for enameled copper round wires obtained by the above design of the present utility model. In this lubricating oil coating device for enameled copper round wires, mounting plates are provided on the upper and lower sides inside the box body, and limiting rods are slidably inserted at both ends of the outer side surfaces of the mounting plates. An installation frame is installed at one end of each pair of limiting rods, and an oil cavity is formed on the opposite surfaces of the installation frames. A coating roller is rotatably connected inside the oil cavity. After the lubricating oil is injected into the oil cavity, as the coating roller rotates, the lubricating oil attached to the coating roller can coat the enameled copper round wire. Since coating rollers are installed at both the upper and lower ends of the enameled copper round wire, the surface of the enameled copper round wire can be fully coated. By installing a corrugated pipe, it is convenient to inject lubricating oil into the oil cavity. By sleeving a spring on the limiting rod, the coating roller can extrude both the upper and lower ends of the enameled copper round wire, thereby improving the coating effect. By installing a pump, when it works, the lubricating oil inside the oil collecting tank can be injected into the corrugated pipe through a three-way pipe and then injected into the oil cavity by the corrugated pipe respectively. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0024] Figure 1 Schematic three-dimensional structure of a lubricating oil coating device for enameled copper round wires provided by the present utility model Figure 1 ;
[0025] Figure 2 Schematic three-dimensional structure of a lubricating oil coating device for enameled copper round wires provided by the present utility modelFigure 2 ;
[0026] Figure 3 Internal three-dimensional structure schematic diagram of a lubricating oil coating device for enameled copper round wire provided by the present utility model;
[0027] Figure 4 Side sectional view schematic diagram of the mounting frame of a lubricating oil coating device for enameled copper round wire provided by the present utility model;
[0028] Figure 5 Side sectional view schematic diagram of the box body of a lubricating oil coating device for enameled copper round wire provided by the present utility model.
[0029] In the figure: 100, main body; 1001, box body; 1002, oil collecting tank; 1003, slotted opening; 1004, felt; 1005, touch panel; 1006, pump; 1007, three-way pipe; 1008, solenoid valve; 200, coating mechanism; 2001, mounting plate; 2002, limiting rod; 2003, mounting frame; 2004, corrugated pipe; 2005, servo motor; 2006, spring; 2007, coating roller; 2008, movable slot; 2009, worm gear; 2010, worm; 2011, oil cavity. Specific embodiments
[0030] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0031] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0032] Embodiment 1 of a lubricating oil coating device for enameled copper round wire of the present utility model
[0033] The present utility model provides the following technical solutions: As Figures 1 - 5As shown in the figure, a lubricating oil coating device for enameled copper round wire includes a main body 100 and a coating mechanism 200. The main body 100 includes a box body 1001, and an oil collecting tank 1002 is installed at the bottom end of the box body 1001. The coating mechanism 200 includes a pair of mounting plates 2001, which are respectively arranged on the upper and lower sides inside the box body 1001. At both ends of the outer side surfaces of the pair of mounting plates 2001, limiting rods 2002 are slidably inserted. At one end of each pair of limiting rods 2002, a mounting frame 2003 is fixedly installed. Oil cavities 2011 are formed on the opposite surfaces of the mounting frame 2003. Coating rollers 2007 are rotatably connected inside the oil cavities 2011. Bellows 2004 are installed on one side of the mounting frame 2003 close to the oil cavity 2011. One end of each bellows 2004 penetrates through the box body 1001 and extends to the outside. A pump 1006 is fixedly installed on one side of the box body 1001. The output end of the pump 1006 is sleeved with a three-way pipe 1007. One end of each of the pair of bellows 2004 communicates with both ends of the three-way pipe 1007 respectively. The input end of the pump 1006 is communicated with the bottom end of the oil collecting tank 1002 through a pipeline. By arranging the mounting plates 2001 on the upper and lower sides inside the box body 1001, and slidably inserting the limiting rods 2002 at both ends of the outer side surfaces of the mounting plates 2001, a mounting frame 2003 is installed at one end of each pair of limiting rods 2002. Oil cavities 2011 are formed on the opposite surfaces of the mounting frame 2003, and coating rollers 2007 are rotatably connected inside the oil cavities 2011. After the lubricating oil is injected into the oil cavity 2011, as the coating rollers 2007 rotate, the lubricating oil attached to the coating rollers 2007 can coat the enameled copper round wire. Since coating rollers 2007 are installed at both the upper and lower ends of the enameled copper round wire, the surface of the enameled copper round wire can be fully coated. By installing the bellows 2004, it is convenient to inject the lubricating oil into the oil cavity 2011. By sleeving springs 2006 on the limiting rods 2002, the coating rollers 2007 can squeeze the upper and lower ends of the enameled copper round wire, thereby improving the coating effect. By installing the pump 1006, when it works, the lubricating oil in the oil collecting tank 1002 can be injected into the inside of the bellows 2004 through the three-way pipe 1007, and then injected into the oil cavity 2011 by the bellows 2004 respectively.
[0034] Embodiment 2 of a lubricating oil coating device for enameled copper round wire of the present utility model
[0035] Refer to Figures 1 - 5As shown in the figure, movable slots 2008 are respectively formed inside one ends of the mounting brackets 2003. One ends of the coating rollers 2007 respectively penetrate through the oil chambers 2011 and extend into the interiors of the movable slots 2008, and worm wheels 2009 are respectively sleeved thereon. Inside the movable slots 2008, worm shafts 2010 are rotatably connected near the upper ends of the worm wheels 2009. The worm shafts 2010 and the worm wheels 2009 are meshed with each other. Servo motors 2005 are respectively installed on the bottom sides of the mounting brackets 2003. The output ends of the servo motors 2005 are in transmission connection with the worm shafts 2010. One ends of the limiting rods 2002 are respectively sleeved with springs 2006. The two ends of the springs 2006 are respectively connected to the mounting plates 2001 and the mounting brackets 2003. By sleeving the worm wheels 2009 on one ends of the coating rollers 2007, it is convenient to drive the coating rollers 2007. By installing the worm shafts 2010 and making them meshed with the worm wheels 2009, it is convenient to transmit the coating rollers 2007. By installing the servo motors 2005, when they work, they can drive the worm shafts 2010 to rotate. By installing the springs 2006, they can extrude the mounting brackets 2003, and thus better perform the coating operation on the enameled copper round wire.
[0036] Embodiment Three of a Lubricating Oil Coating Device for Enameled Copper Round Wire of the Present Utility Model
[0037] Refer to Figures 1 - 5 As shown in the figure, slots 1003 are respectively formed at both ends of the box body 1001. A felt 1004 is installed inside one of the slots 1003. The top end of the oil collecting tank 1002 communicates with the bottom end of the box body 1001, and an electromagnetic valve 1008 is provided at the top end of the oil collecting tank 1002. A touch panel 1005 is installed on one side of the box body 1001. The input and output ends of the touch panel 1005 are in communication connection with the input and output ends of the servo motor 2005, the pump 1006, and the electromagnetic valve 1008. By forming the slots 1003 at both ends of the box body 1001, it is convenient for the enameled copper round wire to pass through the box body 1001. By installing the felt 1004, it is convenient to clean the enameled copper round wire. By making the bottom end of the box body 1001 communicate with the oil collecting tank 1002 and setting the electromagnetic valve 1008, the redundant lubricating oil inside the box body 1001 can enter the interior of the oil collecting tank 1002 for collection. By installing the touch panel 1005, it is convenient for the user to control the operation of the device.
[0038] Specifically, the working principle of the lubricating oil coating equipment for enameled copper round wire is as follows: When in use, the user opens the upper cover of the box body 1001, passes one end of the enameled copper round wire through the felt 1004 and between a pair of coating rollers 2007, and passes it through the inside of the slot 1003 at the other end of the box body 1001. Then, the user closes the upper cover of the box body 1001. Subsequently, the pump 1006 and the servo motor 2005 are started. When the pump 1006 works, the lubricating oil previously injected into the oil collecting tank 1002 is pumped into the tee 1007 through a pipeline, and then conveyed to the inside of the corrugated pipe 2004 via the tee 1007. The corrugated pipe 2004 communicates with the oil cavity 2011 opened inside the mounting frame 2003, so that the lubricating oil enters the inside of the oil cavity 2011. When the servo motor 2005 rotates, it can drive the worm 2010 to rotate. The worm 2010 meshes with the worm gear 2009 sleeved on one end of the coating roller 2007, so that the coating roller 2007 rotates. One side of the coating roller 2007 is located inside the oil cavity 2011. As the coating roller 2007 rotates, the lubricating oil adheres to its surface, thereby coating the outer surface of the enameled copper round wire. A pair of coating rollers 2007 are respectively arranged at the upper and lower ends of the enameled copper round wire. Therefore, regardless of the concentration of the lubricating oil, the enameled copper round wire can be fully lubricated. For the lubricating oil dripping inside the box body 1001, the user can open the solenoid valve 1008 to make it enter the oil collecting tank 1002 for reuse.
[0039] It should be noted that in a lubricating oil coating equipment for enameled copper round wire, the specific model specifications of the touch panel 1005, the pump 1006, the solenoid valve 1008, and the servo motor 2005 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated in detail.
[0040] In a lubricating oil coating equipment for enameled copper round wire, the power supply and its principle of the touch panel 1005, the pump 1006, the solenoid valve 1008, and the servo motor 2005 are clear to those skilled in the art, and will not be described in detail here.
[0041] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A lubricating oil coating device for enameled round copper wire, characterized in that: The invention comprises a main body (100) and a coating mechanism (200), wherein the main body (100) comprises a box body (1001), an oil collecting box (1002) is installed at the bottom end of the box body (1001), and the coating mechanism (200) comprises a pair of mounting plates (2001), wherein the pair of mounting plates (2001) are respectively arranged at the upper and lower sides of the box body (1001), and both ends of the outer side surfaces of the pair of mounting plates (2001) are slidably inserted with limit rods (2002), and one end of each pair of limit rods (2002) is fixedly installed with a mounting frame (2003), and the opposite surface of the mounting frame (2003) is provided with an oil cavity (211). The inside of the oil chamber (2011) is rotatably connected to a coating roller (2007); a bellows (2004) is installed on the side of the mounting frame (2003) close to the oil chamber (2011); one end of the bellows (2004) passes through the box (1001) and extends to the outside; a pump (1006) is fixedly installed on one side of the box (1001); a three-way pipe (1007) is sleeved on the output end of the pump (1006); one end of a pair of the bellows (2004) is respectively connected to the two ends of the three-way pipe (1007); and the input end of the pump (1006) is connected to the bottom end of the oil collecting tank (1002) through a pipeline.
2. The lubricating oil coating device for enameled round copper wire according to claim 1, characterized in that: A movable groove (2008) is provided inside one end of the mounting frame (2003), and one end of the coating roller (2007) passes through the oil cavity (2011) and extends to the inside of the movable groove (2008), and is sleeved with a worm gear (2009).
3. The lubricating oil coating device for enameled round copper wire according to claim 2, characterized in that: The interior of the movable groove (2008) is rotatably connected to a worm (2010) at the upper end close to the worm wheel (2009), and the worm (2010) and the worm wheel (2009) are meshed with each other.
4. The lubricating oil coating device for enameled round copper wire according to claim 3, characterized in that: A servo motor (2005) is installed on the bottom side of the mounting frame (2003), and the output end of the servo motor (2005) is transmission-connected to the worm (2010).
5. The lubricating oil coating device for enameled round copper wire according to claim 1, characterized in that: One end of the limiting rod (2002) is sleeved with a spring (2006), and the two ends of the spring (2006) are respectively connected to the mounting plate (2001) and the mounting frame (2003).
6. The lubricating oil coating device for enameled round copper wire according to claim 1, characterized in that: Both ends of the box body (1001) are provided with slots (1003), and a felt (1004) is installed inside one of the slots (1003).
7. The lubricating oil coating device for enameled round copper wire according to claim 1, characterized in that: The top end of the oil collecting tank (1002) is in communication with the bottom end of the box body (1001), and an electromagnetic valve (1008) is provided at the top end of the oil collecting tank (1002).
8. The lubricating oil coating device for enameled round copper wire according to claim 1, characterized in that: A touch panel (1005) is installed on one side of the box (1001), and the input and output ends of the touch panel (1005) are communicatively connected with the input and output ends of the servo motor (2005), the pump (1006) and the electromagnetic valve (1008).
Citation Information
Patent Citations
Lubricating oil coating equipment for enameled round copper wire
CN219092544U