Forging press machine for machining belleville spring

By designing a forging press for disc spring processing, using technical means such as material storage box, negative pressure pump, ejection shrapnel, pressure spring and high-pressure fan, the problem of manual operation affecting efficiency in the existing technology is solved, automated processing is realized, and production efficiency is improved.

CN222919449UActive Publication Date: 2025-05-30江苏三众精密弹簧有限公司
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Patent Information

Application Number
CN202421908853.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-30
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing butterfly spring stamping device requires manual operation during the production process, which affects the processing efficiency. Especially when the punched disc and butterfly spring need to be placed and processed separately, the efficiency is even lower.

Method used

A forging press for processing disc springs is designed. The disk produced by punching is sucked into the storage box by using a storage box and a negative pressure pump, and the punched butterfly spring is lifted up by the ejection of the shrapnel and the spring pressing mechanism. At the same time, the butterfly spring is automatically blown into the collection box by using a high-pressure fan and a feeding slide.

Benefits of technology

It realizes automatic processing of the punched disc and butterfly spring without manual intervention, which improves production efficiency and reduces the time and cost of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forging press machine for processing a belleville spring, and relates to the technical field of forging press machines, in particular to a forging press machine for processing a belleville spring, which comprises a press machine body, a stamping head and a support table, the stamping head and the support table are arranged on the press machine body, and an upper stamping hole is arranged at the bottom of the stamping head. The rear side of the top end of the upper punching hole communicates with a conveying pipe, the end, away from the upper punching hole, of the conveying pipe communicates with a first storage box, and a negative pressure pump is installed at the top of the first storage box. According to the forging press for machining the belleville spring, by arranging the first storage box, when the belleville spring is machined, a wafer generated by punching can be poked into an upper punching hole by a punching column, at the moment, a negative pressure pump works to generate suction force, the wafer can be sucked into the first storage box, the wafer does not need to be manually taken, and the production efficiency of the belleville spring is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging presses, in particular to a forging press for processing disc springs. Background Technique

[0002] A disc spring is a washer-shaped spring with a conical cross-section, which is used to bear static or dynamic loads and is suitable for machinery or dies with small installation space but large loads. It is in the shape of a conical disc and can be used either individually or in series or parallel combinations. It bears static or dynamic loads acting axially at the upper inner edge and lower outer edge, and deforms after being compressed until it is flattened to store energy in the form of live load. When necessary, it automatically converts into the additional compression load required for sealing to reduce the continuous requirement for tightening in the use of gaskets and packings.

[0003] Disc springs are generally produced by stamping with a forging press. For example, a disc spring stamping device proposed in the patent publication number CN212494850U includes a base, on which a lower die holder is fixedly connected. Above the lower die holder, an upper die holder is connected to the base. An upper die base is fixed to the lower side of the upper die holder. An upper die cavity is provided in the upper die base, and a concave die is fixed in the upper die cavity. A punch that can move up and down is connected in the concave die. A lower die base is fixedly connected to the lower die holder. A stripping die with the same shape as the concave die is connected in the lower die base. The stripping die can move up and down and can automatically reset. A connection cavity is provided on the stripping die. A convex-concave die is connected in the lower die base. The convex-concave die extends upward into the connection cavity and can automatically reset. In the natural state, the lower sides of the punch and the concave die are flush, and the upper side of the convex-concave die is lower than the upper side of the stripping die. When the punch moves upward and there is no external force, the punch automatically resets to the natural state. After the existing disc spring stamping device stamps the disc spring, workers need to take the stamped disc spring and the round pieces generated by punching from the die, and then place a new round thin sheet into the die for the next stamping. Workers also need to place the disc spring and the round pieces separately, which affects the processing efficiency of the disc spring. Therefore, we provide a forging press for processing disc springs. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a forging press for processing disc springs, which solves the problems raised in the above background technique.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A forging press for processing disc springs, including a press body, a punching head and a support table installed on the press body. The bottom of the punching head is provided with an upper punching hole. The rear side of the top of the upper punching hole is communicated with a conveying pipe. One end of the conveying pipe away from the upper punching hole is communicated with a first storage box. A negative pressure pump is installed on the top of the first storage box. A lower die is installed on the top of the support table. A placing hole is provided on the top of the lower die. A punching column is arranged in the middle of the placing hole. A blowing port is provided on the left side of the placing hole. A blanking chute is provided on the right side of the placing hole.

[0006] Optionally, the support table is located in front of the press body, and the punching head is located directly above the support table.

[0007] Optionally, the first storage box is installed inside the press body. An outlet is provided at the rear of the first storage box. A sealing cover plate for sealing the outlet is provided at the rear of the first storage box. The sealing cover plate is fixed to the first storage box through a fastening bolt in threaded connection.

[0008] Optionally, the placing hole is located directly below the punching head and is matched with the punching head. The punching column is matched with the upper punching hole.

[0009] Optionally, a compression spring is fixedly connected inside the placing hole. The compression spring is sleeved outside the punching column. The top of the compression spring is fixedly connected with a top-out elastic piece.

[0010] Optionally, a through hole for the transmission of the punching column is provided in the middle of the top-out elastic piece. The top of the top-out elastic piece is flush with the left end of the blanking chute.

[0011] Optionally, a high-pressure blower is installed on the left side of the lower die. The air outlet of the high-pressure blower is communicated with the blowing port.

[0012] Optionally, a collection box is installed on the top of the support table. The collection box is placed at the bottom of the right end of the blanking chute.

[0013] The utility model provides a forging press for processing disc springs, which has the following beneficial effects:

[0014] 1. For this forging press for processing disc springs, by setting the first storage box, when processing the disc spring, the round piece generated by punching will be pushed into the upper punching hole by the punching column. At this time, the negative pressure pump works to generate suction, which can suck the round piece into the first storage box, eliminating the need for manual handling of the round piece and improving the production efficiency of the disc spring. By setting the top-out elastic piece, after punching the disc spring, the compression spring gives the top-out elastic piece an upward elastic force, which can push the punched disc spring upward, facilitating the discharging of the disc spring.

[0015] 2. The forging press for processing disc springs, by setting a blanking chute, when the punched disc spring is ejected from the elastic piece and transported to be flush with the blanking chute, using a high-pressure blower to blow air to the right, can blow the disc spring into the blanking chute, enabling the disc spring to automatically slide along the blanking chute into the collection box, eliminating the need for manual handling and greatly improving the production efficiency of the disc spring. Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of the present utility model;

[0017] Figure 2 It is a schematic structural diagram of the side cross-section of the present utility model;

[0018] Figure 3 It is a schematic structural diagram of the first storage box of the present utility model;

[0019] Figure 4 It is a schematic structural diagram of the front cross-section of the present utility model;

[0020] Figure 5 It is the present utility model Figure 4 An enlarged schematic diagram of A in it.

[0021] In the figure: 1. Press body; 2. Stamping head; 3. Upper punching hole; 4. Delivery pipe; 5. First storage box; 6. Negative pressure pump; 7. Discharge port; 8. Sealing cover plate; 9. Fastening bolt; 10. Support platform; 11. Lower die; 12. Placing hole; 13. Punching column; 14. Compression spring; 15. Ejecting elastic piece; 16. Air blowing port; 17. High-pressure blower; 18. Blanking chute; 19. Collection box. Detailed Embodiment

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] Please refer to Figures 1 to 3, the present utility model provides a technical solution: a forging press for processing disc springs, including a press body 1, a punching head 2 and a support table 10 installed on the press body 1. The support table 10 is located in the front of the press body 1, and the punching head 2 is located directly above the support table 10. An upper punching hole 3 is opened at the bottom of the punching head 2, and a conveying pipe 4 is connected to the rear side of the top end of the upper punching hole 3. By setting the conveying pipe 4, when processing the disc spring, the round piece generated by punching will be stabbed into the upper punching hole 3 by the punching column 13, and then the round piece will be sucked into the first storage box 5 along the conveying pipe 4, eliminating the need for manual handling of the round piece and improving the production efficiency of the disc spring. The end of the conveying pipe 4 far from the upper punching hole 3 is connected to the first storage box 5. A negative pressure pump 6 is installed on the top of the first storage box 5. By setting the negative pressure pump 6, the air inside the first storage box 5 is pumped out by the negative pressure pump 6, enabling a negative pressure to be formed inside the first storage box 5. The first storage box 5 is installed inside the press body 1, and a discharge port 7 is opened at the rear of the first storage box 5. A sealing cover plate 8 for sealing the discharge port 7 is arranged at the rear of the first storage box 5. By setting the sealing cover plate 8, after the processing of the disc spring is completed, the sealing cover plate 8 can be removed to take out the round pieces inside the first storage box 5. The sealing cover plate 8 is fixed to the first storage box 5 by fastening bolts 9 connected in a threaded manner.

[0024] Please refer to Figures 4 to 5 , a lower die 11 is installed on the top of the support table 10. A placement hole 12 is opened at the top of the lower die 11, and a punching column 13 is arranged in the middle of the placement hole 12. By setting the punching column 13, when the punching head 2 presses downward on the circular thin sheet, the punching column 13 is inserted into the inside of the upper punching hole 3 to punch the circular thin sheet. The placement hole 12 is located directly below the punching head 2 and matches the punching head 2. The punching column 13 matches the upper punching hole 3. A compression spring 14 is fixedly connected inside the placement hole 12. The compression spring 14 is sleeved outside the punching column 13. The top of the compression spring 14 is fixedly connected to a top-out elastic sheet 15. By setting the top-out elastic sheet 15, after punching the disc spring, the upward elastic force given by the compression spring 14 to the top-out elastic sheet 15 can be used to push the punched disc spring upward, facilitating the discharge of the disc spring.

[0025] Please refer to Figure 1 , Figure 4 , Figure 5, a blowing port 16 is provided on the left side of the placing hole 12, a blanking chute 18 is provided on the right side of the placing hole 12, a through hole for the transmission of the punching column 13 is provided in the middle of the ejecting spring piece 15, the top of the ejecting spring piece 15 is flush with the left end of the blanking chute 18, and a high-pressure blower 17 is installed on the left side of the lower die 11. By setting the high-pressure blower 17 and using the high-pressure blower 17 to blow high-pressure air to the right, the disc spring can be blown to move to the right, so that the disc spring slides into the blanking chute 18. The air outlet of the high-pressure blower 17 is communicated with the blowing port 16. A collection box 19 is installed on the top of the support table 10, and the collection box 19 is placed at the bottom of the right end of the blanking chute 18. By setting the blanking chute 18 and using the high-pressure blower 17 to blow the disc spring into the blanking chute 18, the disc spring automatically slides into the collection box 19 along the blanking chute 18 without manual taking, which greatly improves the production efficiency of the disc spring.

[0026] In summary, when the forging press for processing the disc spring is in use, the circular sheet with holes is placed into the placing hole 12, and then the punching head 2 punches down on the circular sheet. At this time, the punching column 13 pokes the circular sheet generated by punching into the upper punching hole 3. The air in the first storage box 5 is pumped out by the negative pressure pump 6 to generate negative pressure, and the circular sheet is sucked into the first storage box 5. Then the punching head 2 is lifted upward, and the ejecting spring piece 15 is given an upward elastic force by the compression spring 14, which can push the punched disc spring to a position flush with the blanking chute 18. The high-pressure blower 17 blows air to the disc spring through the blowing port 16, so as to blow the disc spring into the blanking chute 18, and the disc spring slides down along the blanking chute 18 into the collection box 19, and that's it.

[0027] It should be noted that the negative pressure pump 6 and the high-pressure blower 17 used in the present invention are both existing technical products, and those skilled in the art can select according to needs, and no special limitation is made here.

[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0029] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A forging press for processing a disc spring, comprising a press body (1), a punch head (2) mounted on the press body (1) and a support table (10), characterized in that: An upper punching hole (3) is provided at the bottom of the punching head (2), a conveying pipe (4) is connected to the rear side of the top of the upper punching hole (3), an end of the conveying pipe (4) away from the upper punching hole (3) is connected to a material storage box (5), a negative pressure pump (6) is installed on the top of the material storage box (5), a lower mold (11) is installed on the top of the support platform (10), a placement hole (12) is provided on the top of the lower mold (11), a punching column (13) is provided in the middle of the placement hole (12), a blowing port (16) is provided on the left side of the placement hole (12), and a material discharge slide (18) is provided on the right side of the placement hole (12).

2. A forging press for disc spring processing according to claim 1, characterized in that: The support platform (10) is located on the front side of the press body (1), and the punch head (2) is located directly above the support platform (10).

3. A forging press for disc spring processing according to claim 1, characterized in that: The material storage box (5) is installed inside the press body (1), and a discharge port (7) is provided at the rear of the material storage box (5). A sealing cover plate (8) for sealing the discharge port (7) is provided at the rear of the material storage box (5), and the sealing cover plate (8) is fixed to the material storage box (5) by threaded fastening bolts (9).

4. A forging press for disc spring processing according to claim 1, characterized in that: The placement hole (12) is located directly below the punching head (2) and matches the punching head (2), and the punching column (13) matches the upper punching hole (3).

5. The forging press for disc spring processing according to claim 1, characterized in that: A compression spring (14) is fixedly connected inside the placement hole (12), the compression spring (14) is sleeved on the outside of the punching column (13), and an ejection spring (15) is fixedly connected to the top of the compression spring (14).

6. A forging press for processing a disc spring according to claim 5, characterized in that: A through hole for transmission of the punching column (13) is provided in the middle of the ejection spring sheet (15), and the top of the ejection spring sheet (15) is flush with the left end of the unloading slideway (18).

7. A forging press for processing a disc spring according to claim 1, characterized in that: A high-pressure fan (17) is installed on the left side of the lower mold (11), and the air outlet of the high-pressure fan (17) is connected to the air outlet (16).

8. The forging press for disc spring processing according to claim 1, characterized in that: A collecting box (19) is installed on the top of the support platform (10), and the collecting box (19) is placed at the bottom of the right end of the unloading chute (18).

Citation Information

Patent Citations

  • Disc spring stamping device

    CN212494850U