Scaling powder containing device
By setting up an intake passage and a liquid outlet passage on the cover of the flux storage device, the pressure difference is used to realize automatic replenishment of flux, which solves the problems of inconvenience and leakage in the prior art, and improves operating efficiency and safety performance.
Patent Information
- Application Number
- CN202421672555.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing flux storage device is inconvenient to pour, time-consuming and labor-intensive, and is prone to leaks, resulting in waste and high operation difficulty.
A flux storage device is designed, including a storage container and a removable cover body. The cover body is equipped with an intake passage and a liquid outlet passage. The pressure in the cavity is increased through the air supply device, so that the flux can automatically flow into the container to be refilled.
It realizes automatic flux replenishment, making the operation more light and efficient, reducing the operation difficulty and waste possibility, while improving the fluid replenishment efficiency and the safety performance of the operator.
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Figure CN222919748U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of photovoltaic technology, and particularly to a flux storage device. Background Art
[0002] Flux is used in a very wide range of fields, especially in the photovoltaic field. During the process of producing solar cell modules, when using an automatic soldering machine to weld solar cells into strings, flux is needed for auxiliary soldering.
[0003] Flux is usually stored in barrels. In related technologies, flux is added to the flux tank by pouring the flux barrel. This method is time-consuming and laborious, and is prone to spilling. Summary of the Utility Model
[0004] Based on this, in view of the problem of inconvenient pouring of the existing flux storage device, it is necessary to provide a flux storage device.
[0005] A flux storage device, the flux storage device includes:
[0006] A storage container having a cavity for storing flux;
[0007] A cover detachably connected to the storage container to close the cavity; an air inlet channel and a liquid outlet channel are provided on the cover, the liquid outlet channel is used to connect to a container to be refilled, and the air inlet channel is used to connect to a gas supply device. The gas supply device is used to supply gas into the cavity so that the pressure in the cavity is greater than the pressure in the container to be refilled, so as to press the flux in the cavity into the container to be refilled through the liquid outlet channel.
[0008] In one embodiment, an air inlet joint is connected to the cover, and the air inlet joint is configured with an air inlet through hole, and the air inlet through hole forms the air inlet channel.
[0009] In one embodiment, a liquid outlet joint is connected to the cover, and the liquid outlet joint is configured with a liquid outlet through hole, and the liquid outlet through hole forms the liquid outlet channel.
[0010] In one embodiment, the air inlet channel and the liquid outlet channel are arranged at intervals.
[0011] In one embodiment, the flow cross-sectional areas of the air inlet channel and the liquid outlet channel are different.
[0012] In one embodiment, a pressure gauge for detecting the pressure in the cavity is installed on the cover.
[0013] In one embodiment, a liquid level gauge for measuring the liquid level height is arranged in the cavity.
[0014] In one embodiment, a thermometer for measuring the temperature of the cavity is provided inside the cavity;
[0015] A temperature control unit is provided on the outer wall of the storage container, and the temperature control unit is used to adjust the temperature inside the cavity.
[0016] In one embodiment, the temperature control unit includes a heating element surrounding the outer wall of the storage container; and / or
[0017] The temperature control unit includes a cooling element attached to the outer wall of the storage container.
[0018] In one embodiment, stirring blades are provided inside the cavity.
[0019] In the above flux storage device, by providing an air inlet channel and a liquid outlet channel on the cover body, when it is necessary to add flux to the container to be refilled, it is connected to the container to be refilled through the liquid outlet channel. For example, the liquid outlet channel is communicated with the container to be refilled through a connecting pipe, and then the air inlet channel is connected to a gas supply device, so that the pressure inside the cavity of the flux storage device increases. Furthermore, the pressure inside the cavity is greater than the pressure of the container to be refilled. Using the pressure difference between the two, the flux can automatically flow into the container to be refilled. There is no need to lift the flux storage container to a certain height, and the liquid replenishment operation can be completed just by placing it on the ground. The operation method is more convenient and efficient, reducing the operation difficulty while improving the replenishment efficiency. By introducing the flux into the container to be refilled through the liquid outlet channel, the replenishment flow rate is relatively uniform, it is not easy to cause spillage, reducing the possibility of flux waste, and it can avoid the discomfort caused by the spillage and volatilization to the human body, improving the safety performance of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of a flux storage device provided by an embodiment of the present application.
[0021] Figure 2 It is Figure 1 a right view of the flux storage device shown.
[0022] Figure 3 It is Figure 1 a top view of the flux storage device shown.
[0023] Figure 4 It is a schematic diagram of a flux storage device provided by another embodiment of the present application.
[0024] Reference numerals in the drawings: 100, flux storage device; 110, storage container; 111, cavity; 112, liquid level gauge; 113, thermometer; 114, heating element; 115, cooling element; 116, stirring blade; 120, cover body; 121, air inlet channel; 122, liquid outlet channel; 123, pressure gauge. Detailed implementation manners
[0025] To make the above objects, features, and advantages of the present application more apparent and understandable, the following provides a detailed description of the specific implementation manners of the present application in conjunction with the accompanying drawings. Many specific details are set forth in the following description to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
[0026] In the description of the present application, it should be understood that if terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or positional relationship indicated by these terms is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present application.
[0027] In addition, if terms such as "first" and "second" appear, these terms are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present application, if the term "plural" appears, the meaning of "plural" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0028] In the present application, unless otherwise clearly specified and limited, if terms such as "installation", "connection", "connection", "fixation", etc. appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0029] In this application, unless otherwise clearly specified and defined, when a first feature is described as being "on" or "under" a second feature or the like, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a lower horizontal height than the second feature.
[0030] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. If so, the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used in this application are only for the purpose of illustration and do not represent the only implementation.
[0031] In the photovoltaic field, during the encapsulation process of solar cell modules, tin-plated copper materials are usually used to play a role in conducting and draining current in the solar cell modules. In order to achieve better welding effects, a large amount of flux is used during processing. The flux is generally stored in a barrel, and the flux barrel needs to be tilted when adding flux to the flux tank. The flux barrel is relatively heavy, and it is time-consuming and laborious to lift it manually. Moreover, the opening of the flux tank is relatively small, and spillage is likely to occur during the tilting process, resulting in waste; and the flux uses organic solvents as solvents, and other organic acids, halogen salts, etc. are dissolved in the solvent as active substances. When it spills on the ground or volatilizes into gas when exposed to the air, it will cause certain discomfort to the body.
[0032] Based on this, this application provides a flux storage device that can solve the above problems. The following will combine the drawings to introduce in detail the flux storage device provided by an embodiment of this application.
[0033] Refer to Figures 1 to 3As shown in the figure, a flux holding device 100 provided by an embodiment of the present application includes a holding container 110 and a cover body 120 detachably connected to the holding container 110; the holding container 110 has a cavity 111 for holding flux; the cover body 120 is used to close the cavity 111 to ensure the sealing effect of the flux in the cavity 111; an air inlet channel 121 and a liquid outlet channel 122 are provided on the cover body 120, the liquid outlet channel 122 is used to connect to a container to be refilled, the air inlet channel 121 is used to connect to a gas supply device, and the gas supply device is used to supply gas into the cavity 111 so that the pressure in the cavity 111 is greater than the pressure of the container to be refilled, so as to press the flux in the cavity 111 into the container to be refilled through the liquid outlet channel 122.
[0034] For the above flux holding device 100, by providing the air inlet channel 121 and the liquid outlet channel 122 on the cover body 120, when it is necessary to add flux to the container to be refilled, it is connected to the container to be refilled through the liquid outlet channel 122. For example, the liquid outlet channel 122 is communicated with the container to be refilled through a connecting pipe, and then the air inlet channel 121 is connected to the gas supply device, so that the pressure in the cavity 111 of the flux holding device 100 increases, and then the pressure in the cavity 111 is greater than the pressure of the container to be refilled. The pressure difference between the two enables the flux to automatically flow into the container to be refilled. It is not necessary to lift the flux holding container 110 to a certain height, and the liquid replenishment operation can be completed on the ground. The operation method is more convenient and efficient, reducing the operation difficulty and improving the replenishment efficiency at the same time. The flux is introduced into the container to be refilled through the liquid outlet channel 122, and the replenishment flow rate is relatively uniform, not easy to cause spillage, reducing the possibility of flux waste, and can avoid the discomfort caused by the spillage and volatilization to the human body, improving the safety performance of the operator.
[0035] In some embodiments, since the flux is corrosive, components such as the holding container 110 and the cover body 120 can be made of stainless steel. Stainless steel has good corrosion resistance and can better meet the requirements for holding flux. On the premise of not affecting the normal operation of the device for adding flux, in other embodiments, the holding container 110 and the cover body 120 can also be made of other corrosion-resistant materials.
[0036] In some embodiments, a liquid outlet pipe (not shown in the figure) is connected to the liquid outlet channel 122. The liquid outlet pipe is used to communicate with the container to be refilled. Through the arrangement of the liquid outlet channel 122 and the liquid outlet pipe, the flux in the cavity 111 is introduced into the container to be refilled, reducing the possibility of leakage. Further, a control valve (not shown in the figure) may be provided on the liquid outlet pipe to control the conduction and disconnection of the liquid outlet pipe. When the control valve is opened to make the liquid outlet pipe conductive, the flux can pass through the liquid outlet pipe into the container to be refilled; when the control valve is closed to make the liquid outlet pipe non-conductive, the refilling operation stops. By setting the control valve, the start and stop of the flux addition process can be better controlled, reducing the possibility of accidental spillage of the flux and further ensuring the smooth progress of the addition process.
[0037] In some embodiments, a check valve (not shown in the figure) is provided in the liquid outlet pipe. The setting of the check valve enables the flux to only flow from the storage container 110 into the container to be refilled, and will not flow in the reverse direction, ensuring the reliability of the refilling operation.
[0038] Refer to Figure 4 As shown, in one of the embodiments, an air inlet joint is connected to the cover body 120. The air inlet joint is configured with an air inlet through hole, and the air inlet through hole forms the air inlet channel 121. By providing the air inlet joint, it is convenient for the cover body 120 to be quickly connected to the air supply device, and the connection effect and sealing effect between the two can be ensured, ensuring the reliability of the air supply, and reducing the possibility of external impurities entering the cavity 111 and contaminating the flux, making the quality of the flux more reliably guaranteed. Among them, the air inlet joint can be integrally formed with the cover body 120 or welded to the cover body 120, etc.
[0039] Refer to Figure 4 As shown, in one of the embodiments, a liquid outlet joint is connected to the cover body 120. The liquid outlet joint is configured with a liquid outlet through hole, and the liquid outlet through hole forms the liquid outlet channel 122. By providing the liquid outlet joint, it is convenient for the cover body 120 to be quickly connected to the container to be refilled, and the connection effect and sealing effect between the two can be ensured, ensuring the reliability of the refilling and reducing the possibility of leakage. Among them, the liquid outlet joint can be integrally formed with the cover body 120 or welded to the cover body 120, etc.
[0040] Refer to Figure 4 As shown, in one of the embodiments, the air inlet channel 121 and the liquid outlet channel 122 are arranged at intervals. By arranging the air inlet channel 121 and the liquid outlet channel 122 at intervals, it is convenient to connect the air inlet channel 121 to the air supply device through a connecting pipe, and to connect the liquid outlet channel 122 to the container to be refilled through a connecting pipe, reducing the possibility of interference and entanglement of the connecting pipes, and further ensuring the reliability of the refilling.
[0041] Refer to Figure 4As shown, in one embodiment, the flow cross-sectional areas of the intake channel 121 and the liquid outlet channel 122 are different. Specifically, the cross-sectional area of the intake channel 121 is larger than that of the liquid outlet channel 122. With this arrangement, on the one hand, the reliability of the pressure increase in the cavity 111 can be ensured, and on the other hand, a certain flow rate of the flux can be ensured, thereby ensuring the smoothness of the liquid replenishment operation.
[0042] Refer to Figure 4 As shown, in one embodiment, a pressure gauge 123 for detecting the pressure in the cavity 111 is installed on the cover 120. Further, a pressure regulating valve can also be provided on the cover 120. In this way, the pressure gauge 123 can display the pressure in the cavity 111, so that the pressure in the cavity 111 can be automatically or manually adjusted through the pressure regulating valve later to ensure the safety and reliability during use. The above pressure gauge 123 can use an existing vacuum pressure gauge 123, and the above pressure regulating valve can use an existing gas pressure regulating valve.
[0043] In another embodiment, an exhaust valve (not shown in the figure) and a safety valve (not shown in the figure) are also installed on the cover 120. In this way, when the exhaust valve is opened, the cavity 111 can be connected to the external atmosphere, playing a role in rapid pressure relief, so as to open the cavity 111 for pouring later; and the safety valve can automatically relieve pressure when the pressure in the cavity 111 exceeds the safe range, avoiding accidents such as explosion when the pressure in the cavity 111 exceeds the limit, thereby ensuring the use safety of the flux storage device 100.
[0044] Refer to Figure 4 As shown, in one embodiment, in order to more clearly and accurately determine the remaining amount of the flux in the storage container 110 and the addition amount added to the container to be replenished with liquid, a liquid level gauge 112 for measuring the liquid level height is provided in the cavity 111 of the storage container 110. By providing a liquid level gauge 112 for measuring the liquid level height of the flux in the cavity 111, the addition process becomes more accurate and controllable.
[0045] Refer to Figure 4 As shown, in one embodiment, a thermometer 113 for measuring the temperature of the cavity 111 is provided in the cavity 111, and the thermometer 113 can specifically be a temperature sensor, etc. Further, a temperature control unit is provided on the outer wall of the storage container 110. When the external environmental temperature is too high or too low, it will naturally affect the temperature of the flux in the storage container 110. The temperature in the cavity 111 is measured by the thermometer 113, and the temperature in the cavity 111 is adjusted through the temperature control unit to solve the problem that the flux solidifies at low temperature or deteriorates at high temperature, which affects subsequent use.
[0046] Refer to Figure 4As shown, in one embodiment, the temperature control unit includes a heating element 114 surrounding the outer wall of the storage container 110. The heating element 114 may specifically be an annular heating sheet, which surrounds the outer wall of the storage container 110, making the heating more uniform. Through the cooperation of the heating element 114 and the thermometer 113, the problem that the flux is prone to solidify due to temperature influence and is inconvenient to use is solved.
[0047] Refer to Figure 4 As shown, further, the temperature control unit includes a cooling element 115 attached to the outer wall of the storage container 110. When the external temperature is too high and the temperature of the flux in the cavity 111 rises, in order to prevent the flux from deteriorating and affecting the subsequent welding stability, it is cooled to an appropriate storage temperature through the cooling element 115, improving the reliability of the flux. The cooling element 115 may specifically be a thermoelectric cooler, etc.
[0048] Refer to Figure 4 As shown, in one embodiment, a stirring blade 116 is provided in the cavity 111. The flux in the cavity 111 is moderately stirred by the stirring blade 116, making the crystalline substances and the solution of the flux mix evenly, improving the performance of the flux and avoiding the solidification of the flux, etc.
[0049] In some embodiments, a handrail (not shown in the figure) is provided on the side of the storage container, and four walking wheels (not shown in the figure) are provided on the bottom surface of the storage container. The provision of the handrail and the walking wheels is conducive to the operator moving the flux storage device to the required position, such as a position closer to the container to be refilled, so as to be able to shorten the length of the connecting pipe between the storage container and the container to be refilled, further improving the convenience of refilling and reducing the difficulty of refilling.
[0050] Specifically, the wheels provided near the handrail are universal wheels, and the wheels provided away from the handrail are directional wheels. The universal wheels and the directional wheels are installed at different parts of the storage container, enabling the storage device to move and turn more flexibly and quickly.
[0051] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0052] The above-described embodiments merely represent several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patented application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.
Claims
1. A soldering flux holding device, characterized in that: The soldering flux holding device comprises: A containing container (110), wherein the containing container (110) has a cavity (111) for containing soldering flux; A cover (120) detachably connected to the containing container (110) to seal the cavity (111); The cover body (120) is provided with an air inlet channel (121) and a liquid outlet channel (122); the liquid outlet channel (122) is used to connect to a liquid replenishment container; the air inlet channel (121) is used to connect to a gas supply device; the gas supply device is used to supply gas into the cavity (111), so that the pressure in the cavity (111) is greater than the pressure in the liquid replenishment container, so that the soldering flux in the cavity (111) is pressed into the liquid replenishment container through the liquid outlet channel (122).
2. The soldering flux holding device according to claim 1, characterized in that: An air intake connector is connected to the cover body (120), the air intake connector is provided with an air intake through hole, and the air intake through hole forms the air intake channel (121).
3. The soldering flux holding device according to claim 1, characterized in that: The cover body (120) is connected to a liquid outlet joint, the liquid outlet joint is provided with a liquid outlet through hole, and the liquid outlet through hole forms the liquid outlet channel (122).
4. The soldering flux holding device according to claim 1, characterized in that: The air inlet channel (121) and the liquid outlet channel (122) are arranged at intervals.
5. The soldering flux holding device according to claim 1, characterized in that: The air inlet channel (121) and the liquid outlet channel (122) have different flow cross-sectional areas.
6. The soldering flux holding device according to claim 1, characterized in that: A pressure gauge (123) for detecting the pressure of the cavity (111) is installed on the cover (120).
7. The soldering flux holding device according to claim 1, characterized in that: A liquid level meter (112) for measuring the liquid level is arranged in the cavity (111).
8. The soldering flux holding device according to claim 1, characterized in that: A temperature measuring instrument (113) for measuring the temperature of the cavity (111) is arranged in the cavity (111); The outer wall of the containing container (110) is provided with a temperature control unit, and the temperature control unit is used to adjust the temperature in the cavity (111).
9. The soldering flux holding device according to claim 8, characterized in that: The temperature control unit comprises a heating element (114) surrounding the outer wall of the containing container (110); and / or The temperature control unit comprises a cooling element (115) attached to the outer wall of the containing container (110).
10. The soldering flux holding device according to claim 1, characterized in that: A stirring blade (116) is arranged in the cavity (111).