Double-support butt-welding structure device for automobile warm air water pipe
By designing the dual-bracket welded structural device of the automobile heating air-water pipe, the coordination of positioning components and fixed components is used to solve the problem of poor welding effect caused by pipeline port errors, and efficient and accurate welding effect is achieved.
Patent Information
- Application Number
- CN202421336505.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-13
AI Technical Summary
When existing automobile heating air shui pipes are welded, there are errors in the two pipe ports, resulting in poor welding effect and low efficiency.
Design a dual-bracket welded structural device for automobile heating air-water pipes, including positioning components and fixing components, and precise butt and welding of the pipeline is achieved through the cooperation of the driving cylinder, rotating screw and sliding rod.
Improve the quality and efficiency of water pipe welding, ensure accurate pipe docking, and reduce welding errors and unqualified quality.
Smart Images

Figure CN222919944U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spot welding devices for automobile heater hoses, and particularly to a double-bracket spot welding structure device for automobile heater hoses. Background Technique
[0002] Automobile heater hoses are an important part of the automobile cooling system. It connects the engine and the heater radiator inside the vehicle. Its main function is to transfer the heat generated by the engine to the heater radiator through the coolant, and then use the blower to blow hot air into the vehicle to make the vehicle warm. In cold weather, this system is very important for providing a comfortable driving environment. At the same time, the heater hoses can also help remove frost and fog on the windshield and improve driving safety.
[0003] The working environment of automobile heater hoses is relatively complex and needs to withstand the high temperature from the engine and the pressure of the coolant. Spot welding can provide sufficient strength and sealing performance to ensure that the heater hoses will not malfunction during long-term use. In the related art, when some existing heater hoses are spot welded, workers often first fix the two pipes to be welded, then butt the welding joints together, and then place them at the processing position of the spot welder. The overall efficiency is not high, and if there is an error in the butt joint of the two pipes, it will lead to poor welding effect and unqualified quality, etc.
[0004] Therefore, it is necessary to provide a double-bracket spot welding structure device for automobile heater hoses to solve the above technical problems. Content of the Utility Model
[0005] The utility model provides a double-bracket spot welding structure device for automobile heater hoses, which solves the problem that in the related art, when some existing heater hoses are spot welded, there is an error in the two pipe ports, resulting in a poor welding effect.
[0006] To solve the above technical problems, a double-bracket spot welding structure device for automobile heater hoses provided by the utility model includes: a base, a positioning component is arranged on the top of the base, and a fixing component is arranged inside the positioning component on the top of the base;
[0007] The positioning component includes support plates arranged on the top of the base in a left-right mirror image manner. A limiting slide bar is horizontally arranged on the opposite sides of the two support plates. A positioning plate is arranged on the circumferential side of the limiting slide bar so as to be slidable left and right along its length direction;
[0008] The fixing component includes a fixing frame arranged on the top of the base. A sliding bar is longitudinally arranged inside the fixing frame. Two moving frames are arranged on the circumferential side of the sliding bar so as to be slidable back and forth along its length direction. Pressing frames are arranged inside the two moving frames so as to be slidable up and down.
[0009] Preferably, the positioning assembly further includes a driving cylinder disposed on the right side of the left support plate. The telescopic end on the right side of the driving cylinder is fixedly connected to the top of the positioning plate. Inside the fixed frame and on the left side of the sliding rod, a rotating lead screw is longitudinally rotatably disposed. The peripheral surface of the rotating lead screw is threadedly connected to the inside of the two moving frames.
[0010] Preferably, pipe brackets are provided on both the front and rear sides of the base. On the top of the base and on the side opposite to the sliding rod and the rotating lead screw, a spot welding area is provided.
[0011] Preferably, the front end of the rotating lead screw penetrates through the inside of the fixed frame and extends to its front surface. A set of diagonal teeth is provided at the front end of the rotating lead screw. Inside the base, a driving motor for driving the rotation of the rotating lead screw is provided. The output end at the top of the driving motor is engaged with the front end of the rotating lead screw through the diagonal teeth.
[0012] Preferably, positioning rods are vertically provided inside the two pressing frames. Pressing plates are slidably provided along the height direction on the peripheral surfaces of the two positioning rods. Springs are respectively provided on the peripheral surfaces of the two positioning rods and corresponding to the tops of the pressing plates.
[0013] Preferably, the fixing assembly further includes sliding rods mirror-symmetrically disposed on the left and right sides of the two pressing plates. The separated ends of each two sliding rods are slidably connected to the inside of the moving frame. Screws are threadedly connected to the inside of the two moving frames. The bottom ends of the two screws are respectively rotatably connected to the top of the pressing frame. Rotating disks are provided at the top ends of the two screws.
[0014] Compared with the related art, a double-bracket spot welding structure device for an automotive heater water pipe provided by the present utility model has the following beneficial effects:
[0015] The present utility model provides a double-bracket spot welding structure device for an automotive heater water pipe. Push the welding ends of the two pipes to make them abut against the front and rear sides of the positioning plate. After fixation, retract the extending end of the driving cylinder to drive the positioning plate to move leftward on the limit sliding rod. Drive the rotation of the rotating lead screw through the rotation of the output end of the driving motor. Cooperate with the setting of the sliding rod to drive the two clamped pipes to move relatively at a constant speed. Finally, the docking part of the pipes stays at the processing area of the spot welder. The structure is simple and practical, facilitating the support and positioning of the two pipes to be welded, and improving the welding quality and efficiency of the water pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of a preferred embodiment of a double-bracket spot welding structure device for an automotive heater water pipe provided by the present utility model;
[0017] Figure 2 is Figure 1 a schematic structural view of the left view of the base shown;
[0018] Figure 3 is Figure 2 a schematic partial structural view of the moving frame shown;
[0019] Figure 4 is Figure 1 a schematic structural view of the positioning plate moving between two pipes shown.
[0020] Reference numerals in the figure: 1, base; 2, positioning assembly; 21, support plate; 22, limiting slide bar; 23, positioning plate; 24, driving cylinder; 25, rotating lead screw; 26, pipe bracket; 27, driving motor; 3, fixing assembly; 31, fixing frame; 32, sliding bar; 33, moving frame; 34, pressing frame; 35, positioning rod; 36, pressing plate; 37, spring; 38, slide bar; 39, screw; 4, rotating disc. Specific embodiments
[0021] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , where Figure 1 is a schematic structural view of a preferred embodiment of a double-bracket spot welding structure device for an automotive heater water pipe provided by the present invention; Figure 2 is Figure 1 a schematic structural view of the left view of the base shown; Figure 3 is Figure 2 a schematic partial structural view of the moving frame shown; Figure 4 is Figure 1 a schematic structural view of the positioning plate moving between two pipes shown. A double-bracket spot welding structure device for an automotive heater water pipe includes: a base 1, a positioning assembly 2 is arranged on the top of the base 1, and a fixing assembly 3 is arranged on the top of the base 1 and inside the positioning assembly 2;
[0023] The positioning assembly 2 includes support plates 21 arranged on the top of the base 1 in a left-right mirror image, a limiting slide bar 22 is horizontally arranged on the opposite sides of the two support plates 21, and a positioning plate 23 is slidably arranged on the circumferential side of the limiting slide bar 22 along its length direction;
[0024] With the setting of the positioning plate 23, when welding the pipeline is required, only need to push the welding ends of the two sides of the pipeline to the front and back sides of the positioning plate 23. After the pushing is completed, drive the positioning plate 23 to leave the processing area through the driving cylinder 24. At this time, the distances between the welding ends of the two pipelines and the welding processing area are equal, avoiding the situation of misalignment and readjustment during welding.
[0025] The fixing component 3 includes a fixing frame 31 arranged on the top of the base 1. A sliding rod 32 is longitudinally arranged inside the fixing frame 31. Two moving frames 33 are slidably arranged on the peripheral side of the sliding rod 32 along its length direction. Pressing frames 34 are slidably arranged up and down on the inner sides of the two moving frames 33.
[0026] By the rotation of the rotating disc 4, drive the screw rod 39 to move downward in the moving frame 33. Cooperate with the slidably arranged pressing frame 34 to move the pressing frame 34 downward, and at the same time drive the pressing plate 36 to move downward to press and clamp the top of the pipeline.
[0027] The positioning component 2 further includes a driving cylinder 24 arranged on the right side of the left support plate 21. The telescopic end on the right side of the driving cylinder 24 is fixedly connected to the top of the positioning plate 23. A rotating screw rod 25 is longitudinally rotatably arranged inside the fixing frame 31 and on the left side of the sliding rod 32. The peripheral side of the rotating screw rod 25 is threadedly connected to the inner sides of the two moving frames 33.
[0028] After the positioning plate 23 leaves the processing area, drive the rotation of the rotating screw rod 25 through the rotation of the output end of the driving motor 27. Cooperate with the setting of the sliding rod 32 to drive the two clamped pipelines to move relatively, and finally the pipelines are butted and stay at the processing area of the spot welder.
[0029] Pipeline brackets 26 are arranged on the front and back sides of the base 1. A spot welding area is arranged on the top of the base 1 and on the side opposite to the sliding rod 32 and the rotating screw rod 25.
[0030] The front end of the rotating screw rod 25 penetrates through the inside of the fixing frame 31 and extends to its front. A set of oblique teeth is arranged at the front end of the rotating screw rod 25. A driving motor 27 for driving the rotation of the rotating screw rod 25 is arranged inside the base 1. The output end on the top of the driving motor 27 is meshed with the front end of the rotating screw rod 25 through the oblique teeth.
[0031] Positioning rods 35 are vertically arranged on the inner sides of the two pressing frames 34. Pressing plates 36 are slidably arranged on the peripheral sides of the two positioning rods 35 along their height directions. Springs 37 are arranged on the peripheral sides of the two positioning rods 35 and respectively corresponding to the tops of the pressing plates 36.
[0032] With the arrangement of the spring 37, when the pipeline is clamped and welded, part of the possible vibration will be offset by the elastic deformation of the spring 37, reducing the damage to the pipeline by the clamping piece.
[0033] The fixing component 3 further includes slide bars 38 which are arranged in a mirror image on the left and right sides of the two pressing plates 36. One end of each two separated slide bars 38 is slidably connected to the inner side of the moving frame 33. Screws 39 are threadedly connected to the inner sides of the two moving frames 33. The bottom ends of the two screws 39 are correspondingly rotatably connected to the top of the pressing frame 34. Rotating disks 4 are arranged at the top ends of the two screws 39.
[0034] The working principle of a double-bracket butt welding structure device for an automobile heater water pipe provided by the present utility model is as follows:
[0035] First step: During use, place the two pipelines to be welded into the front and rear moving frames 33 respectively, and push the two pipelines to move relatively. When the welding ends of the pipelines abut against the front and rear sides of the positioning plate 23, rotate the rotating disk 4 to drive the screw 39 to move downward inside the moving frame 33, and then drive the pressing plate 36 to move downward to fix the two pipelines.
[0036] Second step: By retracting the extending end of the driving cylinder 24, drive the positioning plate 23 to move leftward on the limit slide bar 22, thereby leaving a space on the opposite side of the two pipelines. Drive the rotation of the rotating lead screw 25 by the rotation of the output end of the driving motor 27. With the arrangement of the sliding bar 32, drive the front and rear two clamped pipelines to move relatively at a constant speed. Finally, the butt joint of the pipelines stays at the processing position of the butt welder. When the pipeline is clamped and welded, part of the possible vibration will be offset by the elastic deformation of the spring 37, reducing the damage to the pipeline by the clamping piece.
[0037] Compared with the related technology, a double-bracket butt welding structure device for an automobile heater water pipe provided by the present utility model has the following beneficial effects:
[0038] Push the welding ends of the two pipelines to make them abut against the front and rear sides of the positioning plate 23. After fixation, retract the extending end of the driving cylinder 24 to drive the positioning plate 23 to move leftward on the limit slide bar 22. Drive the rotation of the rotating lead screw 25 by the rotation of the output end of the driving motor 27. With the arrangement of the sliding bar 32, drive the front and rear two clamped pipelines to move relatively at a constant speed. Finally, the butt joint of the pipelines stays at the processing position of the butt welder. The structure is simple and practical, facilitating the support and positioning of the two pipelines to be welded, and improving the welding quality and efficiency of the water pipe.
[0039] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are similarly included in the patent protection scope of the present utility model.
Claims
1. A double-bracket welding structure device for automobile heating water pipes, characterized in that: include: A base (1), a positioning component (2) being arranged on the top of the base (1), and a fixing component (3) being arranged on the top of the base (1) and on the inner side of the positioning component (2); The positioning assembly (2) comprises a support plate (21) which is arranged on the top of the base (1) in a mirror image on the left and right sides, and a limit slide bar (22) is arranged transversely on the opposite side of the two support plates (21), and a positioning plate (23) is arranged on the peripheral side surface of the limit slide bar (22) so as to be able to slide left and right along the length direction thereof; The fixing assembly (3) comprises a fixing frame (31) arranged on the top of the base (1), a sliding rod (32) is longitudinally arranged on the inner side of the fixing frame (31), two moving frames (33) are arranged on the peripheral side surface of the sliding rod (32) so as to be able to slide forward and backward along the length direction thereof, and a pressing frame (34) is arranged on the inner side of the two moving frames (33) so as to be able to slide up and down.
2. The double-bracket welding structure device for automobile heating water pipe according to claim 1 is characterized in that: The positioning assembly (2) further comprises a driving cylinder (24) arranged on the right side of the left support plate (21), the telescopic end on the right side of the driving cylinder (24) being fixedly connected to the top of the positioning plate (23), a rotating screw (25) being longitudinally rotatably arranged on the inner side of the fixed frame (31) and on the left side of the sliding rod (32), the peripheral side surface of the rotating screw (25) being threadedly connected to the inner sides of the two movable frames (33).
3. The double-bracket welding structure device for automobile heating water pipe according to claim 2 is characterized in that: Pipe brackets (26) are provided on both the front and rear sides of the base (1), and a butt welding point is provided on the top of the base (1) and on the side opposite to the sliding rod (32) and the rotating screw rod (25).
4. The double-bracket welding structure device for automobile heating water pipe according to claim 2 is characterized in that: The front end of the rotating screw rod (25) passes through the inner side of the fixing frame (31) and extends to the front side thereof. The front end of the rotating screw rod (25) is provided with a group of oblique teeth. The interior of the base (1) is provided with a driving motor (27) for driving the rotating screw rod (25) to rotate. The output end at the top of the driving motor (27) is meshed with the front end of the rotating screw rod (25) through the oblique teeth.
5. The double-bracket welding structure device for automobile heating water pipe according to claim 1 is characterized in that: Positioning rods (35) are vertically arranged on the inner sides of the two pressing frames (34), and pressing plates (36) are arranged on the peripheral side surfaces of the two positioning rods (35) so as to be able to slide up and down along the height direction thereof, and springs (37) are arranged on the peripheral side surfaces of the two positioning rods (35) and respectively corresponding to the tops of the pressing plates (36).
6. The double-bracket welding structure device for automobile heating water pipe according to claim 5 is characterized in that: The fixing assembly (3) further comprises sliding rods (38) mirror-imaged on the left and right sides of the two pressing plates (36), the separated ends of each of the two sliding rods (38) being slidably connected to the inner side of the moving frame (33), the inner sides of the two moving frames (33) being threadedly connected with screw rods (39), the bottom ends of the two screw rods (39) being rotatably connected to the top of the pressing frame (34), and the top ends of the two screw rods (39) being provided with a rotating disk (4).