Automatic frame sleeving machine with frame shaping function for photovoltaic module

Abstract

The utility model discloses an automatic frame sleeving machine with a frame shaping function for a photovoltaic module. The lifting conveying device is connected with the frame conveying line and has a lifting function; the frame shaping device is used for receiving a frame on the lifting conveying device and shaping the periphery of the frame; the assembly conveying line is arranged on one side of the frame shaping device; the blocking and correcting mechanism is used for blocking the continuous forward conveying of the photovoltaic module and correcting the periphery of the photovoltaic module; the lifting and supporting device is used for jacking the photovoltaic module on the module conveying line and supporting and positioning the photovoltaic module; and the carrying and frame sleeving device is used for carrying the shaped frame on the frame shaping device to the lifting and supporting device and sleeving the periphery of the photovoltaic module with the frame. According to the utility model, the frame can be tightly attached to the photovoltaic module, the appearance quality of the photovoltaic module is ensured, the production process of the photovoltaic module can be simplified, and the production cost is further reduced.

Description

[Technical field]

[0001] The utility model belongs to the technical field of photovoltaic component production, in particular to an automatic photovoltaic component framing machine with a frame shaping function. [Background technology]

[0002] The frame of a photovoltaic module is generally composed of two long frames and two short frames spliced ​​together into a rectangular frame through corner codes. When the laminate is framed, the corresponding frame is squeezed and installed from the side of the laminate so that the silicone grooves on the frame clamp the edge of the laminate, and then the frame is sawed into long frames or short frames of specified sizes. The manufacturing process is complicated.

[0003] A frame with an L-shaped cross section is designed in the prior art. For example, a new frame and photovoltaic module disclosed in Chinese patent authorization announcement No. CN214101238 U includes a rectangular and integrally formed frame. The frame has an L-shaped cross section and is directly made into a square annular frame that matches the laminate. When installing the frame, the frame is vertically pressed against the horizontal component layer or the laminate is vertically pressed against the horizontal frame, which can simplify the installation process. However, due to the thin thickness and large size of the L-shaped frame, the frame will deform and deform irregularly during the assembly and transportation process, resulting in the inability to fully fit with the edge of the photovoltaic module, thereby failing to ensure the quality of the frame installation.

[0004] In similar framing processes, in order to ensure the smooth completion of the framing process, a relevant shaping mechanism is provided. For example, the sandwich panel framing device disclosed in Chinese Patent Publication No. CN 108857393 A includes a sandwich panel conveying mechanism for conveying sandwich panels, a frame material trough for placing sandwich panel frames, and a shaping mechanism for compressing the edges of the sandwich panels. During the framing process, the edges of the sandwich panels are compressed by the shaping mechanism so that the edges of the sandwich panels can be smoothly loaded into the frame. Although the shaping mechanism is provided to shape the edges of the sandwich panels before framing so that the edges of the sandwich panels can be smoothly loaded into the frame, the scheme is not suitable for the assembly of the L-shaped frame of the photovoltaic module and the photovoltaic module.

[0005] Therefore, it is necessary to provide a photovoltaic module automatic framing machine with a frame shaping function to solve the above technical problems. [Contents of the utility model]

[0006] The main purpose of the utility model is to provide a photovoltaic module automatic frame machine with a frame shaping function, which can make the frame fit tightly with the photovoltaic module, ensure the appearance quality of the photovoltaic module, and also simplify the production process of the photovoltaic module, thereby reducing the production cost.

[0007] The present utility model achieves the above object through the following technical solutions: An automatic frame sleeving machine for photovoltaic modules with a frame shaping function, which includes a frame conveying line, a lifting conveying device connected to the front end of the frame conveying line and having a lifting function, a frame shaping device for receiving the frame on the lifting conveying device and shaping the four sides of the frame, a component conveying line arranged on one side of the frame shaping device, a blocking and aligning mechanism for blocking the continuous forward conveyance of the photovoltaic module and aligning the four sides of the photovoltaic module, a lifting support device for lifting and supporting and positioning the photovoltaic module on the component conveying line, and a handling and frame sleeving device for transporting the frame shaped on the frame shaping device to the lifting support device and sleeving the frame around the outer periphery of the photovoltaic module to complete the frame sleeving operation.

[0008] Further, the lifting conveying device includes a first driving member, a first lifting frame driven by the first driving member to move up and down, a frame conveying assembly arranged on the first lifting frame, and a first blocking assembly arranged at the front end of the frame conveying assembly for blocking the continuous forward conveyance of the frame.

[0009] Further, the frame shaping device includes two short side shaping devices for shaping two opposite short sides of the frame and two long side shaping devices for shaping two opposite long sides of the frame.

[0010] Further, the short side shaping device includes a second driving member, a first mounting beam driven by the second driving member to move left and right, and a plurality of short side shaping mechanisms arranged on the first mounting beam; the long side shaping device includes a third driving member, a second mounting beam driven by the third driving member to move back and forth, and a plurality of long side shaping mechanisms arranged on the second mounting beam.

[0011] Further, the short side shaping mechanism and the long side shaping mechanism have the same structure and both include a support and limit frame for supporting and restricting the movement of the frame, a first cylinder fixed on the support and limit frame, a moving plate driven by the first cylinder to approach or move away from the inner side of the frame, a pair of shaping blocks fixed on the moving plate for shaping the vertical surface of the frame, and a pair of rolling wheels fixed on the moving plate for shaping the horizontal surface of the frame.

[0012] Further, the rolling wheels are oppositely arranged above the shaping blocks, and a gap for the horizontal surface of the frame to enter is formed between the shaping blocks and the rolling wheels, and the height of the shaping blocks is in imitation of the height of the vertical surface.

[0013] Furthermore, the lifting and supporting device includes a fourth driving member, a second lifting frame driven by the fourth driving member to move up and down, and a plurality of adsorption and supporting components arranged on the second lifting frame; the adsorption and supporting component includes a supporting frame arranged on the second lifting frame, a first supporting plate arranged on the supporting frame, and a suction cup arranged on the first supporting plate for adsorbing the photovoltaic module.

[0014] Furthermore, the handling and casing device includes an X driving module, a Z driving module driven by the X driving module to move in the X direction, a column driven by the Z driving module to move in the Z direction, a third lifting frame fixed at the lower end of the column, and a pair of short-side clamping mechanisms and a pair of long-side clamping mechanisms movably arranged at the lower end of the third lifting frame. A first driving module for driving the pair of short-side clamping mechanisms to separate or approach along the left and right sides and a second driving module for driving the pair of long-side clamping mechanisms to separate or approach along the front and back sides are arranged on the third lifting frame.

[0015] Furthermore, the short-side clamping mechanism includes a short-side mounting beam and a plurality of short-side adsorption modules arranged on the short-side mounting beam and corresponding to the short-side shaping mechanism; the long-side clamping mechanism includes a long-side mounting beam and a plurality of long-side adsorption modules arranged on the long-side mounting beam and corresponding to the long-side shaping mechanism.

[0016] Furthermore, the short-side adsorption module and the long-side adsorption module have the same structure and both include an adsorption mounting frame, a clamping block arranged at the lower end of the adsorption mounting frame, and an adsorption magnet arranged at the bottom of the clamping block for adsorbing the frame. A first sensor for detecting the position of the frame is arranged on the adsorption mounting frame.

[0017] Compared with the prior art, the beneficial effects of the automatic casing machine for photovoltaic modules with a frame shaping function of the present utility model are as follows:

[0018] (1) A frame shaping device is provided to shape the four sides of the frame. After the deformed frame is shaped by a plurality of short-side shaping mechanisms and long-side shaping mechanisms, the frame is then sleeved on the outer periphery of the photovoltaic module, so as to facilitate the close fit of the frame with the edge and the outside of the photovoltaic module, ensuring the appearance quality of the photovoltaic module;

[0019] (2) For the integrally formed frame, a square ring-shaped frame directly made to match the size of the photovoltaic module. Before assembling the frame, a glue film is first pasted on the outer edge of the photovoltaic module, and then the frame is sleeved on the outer edge of the photovoltaic module. Therefore, after the handling and casing device transports the shaped frame above the photovoltaic module, it continues to move downward to sleeve the frame around the photovoltaic module. The installation process is simple, which can simplify the installation process and reduce the production cost of the photovoltaic module;

[0020] (3) The framing process of the photovoltaic module adopts a frame with an integrally formed L-shaped cross-section. Since it is an integrally formed structure with a curved shape at the four corners, there is no need for a corner protection process, which simplifies the production process of the photovoltaic module and reduces the production cost of the photovoltaic module.

Description of the Drawings

[0021] Figure 1 It is a three-dimensional structural schematic diagram of an automatic frame sleeving machine for a photovoltaic module with a frame shaping function according to an embodiment of the present invention;

[0022] Figure 2 It is a three-dimensional structural schematic diagram of an automatic frame sleeving machine for a photovoltaic module with a frame shaping function according to an embodiment of the present invention;

[0023] Figure 3 It is a three-dimensional structural schematic diagram of a lifting and conveying device and a frame shaping device according to an embodiment of the present invention;

[0024] Figure 4 It is a three-dimensional structural schematic diagram of a short-side shaping mechanism or a long-side shaping mechanism according to an embodiment of the present invention;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of a component conveying line, a lifting and supporting device and a blocking and aligning mechanism according to an embodiment of the present invention;

[0026] Figure 6 It is a three-dimensional structural schematic diagram of a handling and frame sleeving device according to an embodiment of the present invention;

[0027] Figure 7 It is a three-dimensional structural schematic diagram of a handling and frame sleeving device according to an embodiment of the present invention;

[0028] Figure 8 It is a three-dimensional structural schematic diagram of a short-side adsorption module or a long-side adsorption module according to an embodiment of the present invention;

[0029] Figure 9 It is a structural schematic diagram of a frame sleeving method according to an embodiment of the present invention;

[0030] Figure 10 It is a structural schematic diagram of another frame sleeving method according to an embodiment of the present invention;

[0031] The numbers in the figure represent:

[0032] 100 - Automatic frame sleeving machine for photovoltaic module with frame shaping function; 200 - Frame, 201 - Vertical surface, 202 - Horizontal surface; 300 - Photovoltaic module, 301 - Glue film;

[0033] 1 - Frame conveyor line; 2 - Lifting conveyor device, 21 - First driving member, 22 - First lifting frame, 23 - Frame conveyor assembly, 24 - First blocking assembly;

[0034] 3 - Frame shaping device, 31 - Short side shaping device, 311 - Second driving member, 312 - First mounting beam, 313 - Short side shaping mechanism, 3131 - Support and limit frame, 31311 - Support block, 31312 - Limit block, 31313 - Avoidance opening, 3132 - First cylinder, 3133 - Moving plate, 3134 - Shaping block, 3135 - Rolling wheel, 32 - Long side shaping device, 321 - Third driving member, 322 - Second mounting beam, 323 - Long side shaping mechanism, 33 - First support plate, 34 - First slide rail, 35 - First slider;

[0035] 4 - Component conveyor line; 5 - Lifting support device, 51 - Fourth driving member, 52 - Second lifting frame, 53 - Adsorption support assembly, 531 - Support frame, 532 - First support plate, 533 - Suction cup;

[0036] 6 - Blocking and aligning mechanism, 61 - Second blocking assembly, 611 - Second cylinder, 612 - Second blocking wheel, 62 - First aligning assembly, 621 - Third cylinder, 623 - Fourth cylinder, 624 - First aligning wheel, 63 - Second aligning assembly, 631 - Fifth cylinder, 632 - Second aligning wheel;

[0037] 7 - Handling sleeve frame device, 71 - X driving module, 72 - Z driving module, 73 - Column, 74 - Third lifting frame, 75 - Short side clamping mechanism, 751 - Short side mounting beam, 752 - Short side adsorption module, 7521 - Adsorption mounting frame, 7522 - Clamping block, 7523 - Adsorption magnet, 7524 - First sensor, 76 - Long side clamping mechanism, 761 - Long side mounting beam, 762 - Long side adsorption module, 77 - First driving module, 78 - Second driving module, 79 - Third slide rail, 710 - Third slider.

Detailed implementation manners

[0038] Please refer to Figures 1 - 10, this embodiment is an automatic frame - sleeving machine for photovoltaic modules with a frame - shaping function. The automatic frame - sleeving machine 100 for photovoltaic modules with a frame - shaping function includes a frame conveyor line 1, a lifting conveyor device 2 with a lifting function connected to the front end of the frame conveyor line 1 for conveying, a frame - shaping device 3 for receiving the frame 200 on the lifting conveyor device 2 and shaping the four - week sides of the frame 200, a module conveyor line 4 arranged on one side of the frame - shaping device 3, a blocking and aligning mechanism 6 for blocking the continuous forward conveyance of the photovoltaic module 300 and aligning the four - week sides of the photovoltaic module 300, a lifting and supporting device 5 for lifting the photovoltaic module on the module conveyor line 4 and supporting and positioning the photovoltaic module 300, and a handling and frame - sleeving device 7 for transporting the frame 200 completed in shaping on the frame - shaping device 3 to the lifting and supporting device 5 and sleeving the frame 200 on the outer periphery of the photovoltaic module 300 to complete the frame - sleeving operation of the photovoltaic module.

[0039] The frame 200 is an integrally - formed structure, and the cross - section of the frame body is L - shaped, directly made into a square - shaped ring frame matching the size of the photovoltaic module, reducing the manufacturing process steps of the frame, reducing the manufacturing cost, and being easy to install. The frame 200 can be sleeved on the outer edge of the photovoltaic module 300, which can simplify the installation process; moreover, since the frame 200 is an integrally - formed structure and is an integrally - formed structure with a curved shape at the four corners, there is no need for a corner - protecting process, simplifying the production process of the photovoltaic module.

[0040] There are four conveyor belts on the frame conveyor line 1 for conveying the frame 200, and the four conveyor belts are arranged in parallel at intervals. In this embodiment, when the frame conveyor line 1 conveys the frame 200, the horizontal plane 202 of the L - shaped frame body of the frame 200 faces upward and the vertical plane 201 faces downward and is placed on the frame conveyor line 1, and the frame - sleeving method is as Figure 9 shown. In other embodiments, according to the actual frame - sleeving process, when the frame conveyor line 1 conveys the frame 200, the vertical plane 201 of the L - shaped frame body of the frame 200 faces upward and the horizontal plane 202 faces downward and is placed on the frame conveyor line 1, and the frame - sleeving method is as Figure 10 shown.

[0041] The lifting conveyor device 2 includes a first driving member 21, a first lifting frame 22 driven by the first driving member 21 to move up and down, a frame conveying assembly 23 arranged on the first lifting frame 23, and a first blocking assembly 24 arranged at the front end of the conveying of the frame conveying assembly 23 and used to block the continuous forward conveyance of the frame 200.

[0042] The first blocking assembly 24 includes a second sensor for sensing the arrival of the frame 200 in conveyance and a first blocking wheel for blocking the continuous forward conveyance of the frame 200.

[0043] The structure of the frame conveying assembly 23 is the same as that of the frame conveying line 1. There are four conveyor belts for conveying the frame 200 on the frame conveying assembly 23, and the four conveyor belts are arranged in parallel at intervals. In the initial position, the height of the frame conveying assembly 23 is the same as that of the frame conveying line 1 and is used to receive the frame 200 on the frame conveying line 1. When the frame 200 is conveyed in place, the first blocking assembly 24 blocks the frame 200, and the first driving member 21 drives the first lifting frame 23, thereby driving the frame conveying assembly 23 and the frame 200 to descend together, so that the frame 200 is placed on the frame shaping device 3 for the shaping process of the frame 200.

[0044] The frame shaping device 3 includes two short-side shaping devices 31 for shaping two opposite short sides of the frame 200 and two long-side shaping devices 32 for shaping two opposite long sides of the frame 200.

[0045] The short-side shaping device 31 includes a second driving member 311, a first mounting beam 312 driven by the second driving member 311 to move left and right, and a plurality of short-side shaping mechanisms 313 arranged on the first mounting beam 312.

[0046] The long-side shaping device 32 includes a third driving member 321, a second mounting beam 322 driven by the third driving member 321 to move back and forth, and a plurality of long-side shaping mechanisms 323 arranged on the second mounting beam 322.

[0047] The two first mounting beams 312 are arranged along the Y direction and can move along the X direction. The two second mounting beams 322 are arranged along the X direction and can move along the Y direction. The second driving member 311 and the third driving member 321 are respectively arranged to drive the first mounting beam 312 and the third mounting beam 322 to move, so as to adapt to frames 200 of different sizes, with high versatility.

[0048] The short-side shaping mechanism 313 and the long-side shaping mechanism 323 have the same structure and both include a support and limit frame 3131 for supporting and restricting the movement of the frame 200, a first cylinder 3132 fixed on the support and limit frame 3131, a moving plate 3133 driven by the first cylinder 3132 to approach or move away from the inner side of the frame 200, a pair of shaping blocks 3134 fixed on the moving plate 3133 for shaping the vertical surface 201 of the frame 200, and a pair of rolling wheels 3135 fixed on the moving plate 3133 for shaping the horizontal surface 202 of the frame. The pair of rolling wheels 3135 are relatively arranged above the pair of shaping blocks 3134, and a gap for the horizontal surface 202 of the frame 200 to enter is formed between the shaping blocks 3134 and the rolling wheels 3135. The height of the shaping blocks 3134 is in conformity with the height of the vertical surface 201. After the deformed frame 200 is shaped by a number of short-side shaping mechanisms 313 and long-side shaping mechanisms 323, it is convenient for the frame 200 to be closely attached to the edge and the outside of the photovoltaic module 300, ensuring the appearance quality of the photovoltaic module.

[0049] The support and limit frame 3131 includes a support block 31311 for supporting the bottom of the vertical surface 201 of the frame 200 and a limit block 31312 arranged on the support block 31311 for limiting the outside of the vertical surface 201.

[0050] In order to improve the stability of the support of the frame 200, a first support plate 33 is provided between two adjacent short-side shaping mechanisms 313 and between two adjacent long-side shaping mechanisms 323.

[0051] In this embodiment, three short-side shaping mechanisms 313 are provided on each of the two short-side shaping devices 31, and five long-side shaping mechanisms 323 are provided on each of the long-side shaping devices 32, simultaneously completing the shaping of the short sides and the long sides of the frame 200. In other embodiments, the number of shaping mechanisms can be appropriately increased or decreased according to the deformation of the frame 200, which is not limited here.

[0052] Since the deformation of the four sides of the frame 200 is inconsistent during incoming materials, it may be necessary to adjust the positions of the short-side shaping mechanism 313 and the long-side shaping mechanism 323 on the installation beam. Therefore, the short-side shaping mechanism 313 and the long-side shaping mechanism 323 are both movably arranged. First slide rails 34 are provided on the first installation beam 312 and the second installation beam 322. The support and limit frame 3131 is slidably arranged on the first slide rail 34 through a first slider 35 and locked by screws. When the position needs to be adjusted, the screws can be loosened, and then locked after adjustment. The movably arranged short-side shaping mechanism 313 and long-side shaping mechanism 323 are both arranged in a slider-rail manner, so that one-key switching can be adopted in the control system when changing the plate type, which is applicable to the frame 200 with inconsistent deformation of the four sides and has high versatility.

[0053] There are four conveyor belts on the component conveyor line 4 for conveying the photovoltaic module 300, and the four conveyor belts are arranged in parallel at intervals.

[0054] The blocking and aligning mechanism 6 includes a second blocking component 61 for blocking and stopping the photovoltaic module 300 at the front end of the component conveyor line 4, a first aligning component 62 for aligning the photovoltaic module 300 at the rear end of the conveyor, and a second aligning component 63 for aligning both sides of the photovoltaic module 300.

[0055] The second blocking component 61 includes a second air cylinder 611 and a second blocking wheel 612 driven by the second air cylinder 611 to move up and down.

[0056] The first aligning component 62 includes a third air cylinder 621, a second support plate driven by the third air cylinder 621 to move back and forth, a fourth air cylinder 623 fixed on the second support plate, and a first aligning wheel 624 driven by the fourth air cylinder 623 to move up and down.

[0057] The second aligning component 63 includes a fifth air cylinder 631 and a second aligning wheel 632 driven by the fifth air cylinder 631 to move left and right.

[0058] In order to improve the versatility of the blocking and aligning mechanism 6 and facilitate the adaptation to photovoltaic modules of different sizes, the second blocking component 61, the first aligning component 62, and the second aligning component 63 are all movably arranged. The movably arranged second blocking component 61, first aligning component 62, and second aligning component 63 can be arranged in a slider-rail manner and locked by screws. When the position needs to be adjusted, the screws can be loosened, and then locked after adjustment, which can adapt to photovoltaic modules of different sizes, so that when changing the type of photovoltaic module, one-key switching can be adopted in the control system, and the versatility is high.

[0059] The lifting and supporting device 5 includes a fourth driving member 51, a second lifting frame 52 driven by the fourth driving member 51 to move up and down, and a plurality of adsorption and supporting components 53 arranged on the second lifting frame 52.

[0060] The adsorption and supporting component 53 includes a support frame 531 arranged on the second lifting frame 52, a first support plate 532 arranged on the support frame 531, and a suction cup 533 arranged on the first support plate 532 for adsorbing the photovoltaic module 300. When the first support plate 532 supports the photovoltaic module 300, the suction cup 533 arranged on the first support plate 532 can prevent the photovoltaic module 300 from moving.

[0061] To improve the versatility of the lifting support device 5 and facilitate the adaptation to photovoltaic modules of different sizes, the adsorption support assembly 53 is movably arranged. A second slide rail is provided on the second lifting frame 52. The support frame 531 is slidably arranged on the second slide rail through a second slider and locked by screws. When the position needs to be adjusted, the screws can be loosened, and then locked after adjustment. The movably arranged adsorption support assembly 53 is arranged in a slider-rail manner, so that it can be switched with one key in the control system when changing the version type, and it can be applicable to photovoltaic modules of different sizes.

[0062] The handling sleeve frame device 7 includes an X driving module 71, a Z driving module 72 driven by the X driving module 71 to move in the X direction, a column 73 driven by the Z driving module 72 to move in the Z direction, a third lifting frame 74 fixed to the lower end of the column 73, and a pair of short-side clamping mechanisms 75 and a pair of long-side clamping mechanisms 76 movably arranged at the lower end of the third lifting frame 74. The third lifting frame 74 has a cross-shaped structure. A first driving module 77 for driving the pair of short-side clamping mechanisms 75 to separate or approach along the left and right sides and a second driving module 78 for driving the pair of long-side clamping mechanisms 76 to separate or approach along the front and back sides are provided on the third lifting frame 74.

[0063] The short-side clamping mechanism 75 includes a short-side mounting beam 751 and a plurality of short-side adsorption modules 752 arranged on the short-side mounting beam 751 and corresponding to the short-side shaping mechanism 313.

[0064] The long-side clamping mechanism 76 includes a long-side mounting beam 761 and a plurality of long-side adsorption modules 762 arranged on the long-side mounting beam 761 and corresponding to the long-side shaping mechanism 323.

[0065] The short-side adsorption module 752 and the long-side adsorption module 762 have the same structure and both include an adsorption mounting frame 7521, a clamping block 7522 arranged at the lower end of the adsorption mounting frame 7521, and an adsorption magnet 7523 arranged at the bottom of the clamping block 7552 for adsorbing the frame 200. A first sensor 7524 for detecting the position of the frame 200 is provided on the adsorption mounting frame 7521. A profiling groove for accommodating the frame 200 and profiling the frame 200 is provided at the bottom of the clamping block 7552. Since the frame 200 is magnetic, an adsorption magnet 7523 is provided at the bottom of the clamping block 7552, and the stability of magnet adsorption is better, which can ensure the stable adsorption of the short-side adsorption module 752 and the long-side adsorption module 762 to the frame 200.

[0066] The clamping block 7552 extends into the support limiting frame 3131 to clamp the frame 200. Therefore, an avoidance opening 31313 for avoiding the clamping block 7552 is provided on the limiting block 31312.

[0067] Since the short-side adsorption module 752 and the long-side adsorption module 762 respectively correspond to the short-side shaping mechanism 313 and the long-side shaping mechanism 323 in the up-and-down position one by one, when adjusting the positions of the short-side shaping mechanism 313 and the long-side shaping mechanism 323, it is also necessary to adjust the positions of the short-side adsorption module 752 and the long-side adsorption module 762. Therefore, the short-side adsorption module 752 and the long-side adsorption module 762 are movably arranged. Third slide rails 79 are arranged on both the short-side mounting beam 751 and the long-side mounting beam 761. The adsorption mounting frame 7521 is slidably arranged on the third slide rail 79 through a third slider 710 and locked by screws. When the position needs to be adjusted, the screws can be loosened, and then locked after adjustment. The movably arranged short-side adsorption module 752 and long-side adsorption module 762 are both arranged in a slider-rail manner, so that a one-key switch can be adopted in the control system when changing the plate type, and the versatility is high.

[0068] Both the first driving module 77 and the second driving module 78 are synchronous pulley transmissions.

[0069] When applying the photovoltaic module automatic framing machine 100 with a frame shaping function provided by this solution, the frame 200 is placed on the frame conveying line 1 manually or by a manipulator, and conveyed to the lifting conveying device 2 through the frame conveying line 1. When the frame 200 is conveyed in place, the first blocking component 24 blocks the frame 200. The first driving member 21 drives the first lifting frame 23, thereby driving the frame conveying component 23 and the frame 200 to descend together, so that the frame 200 is placed on the frame shaping device 3. At the same time, two second driving members 311 of the frame shaping device 3 drive the first mounting beam 312 to drive a plurality of short-side shaping mechanisms 313, and two third driving members 321 drive the second mounting beam 322 to drive a plurality of long-side shaping mechanisms 323 to jointly receive the frame 200. The frame 200 is restricted on a plurality of support and limit frames 3131. The first air cylinder 3132 drives the moving plate 3133 to drive the shaping block 3134 to extend into the vertical surface 201 of the frame 200 for shaping actions, and drives the rolling wheel 3135 to perform rolling and shaping actions on the horizontal surface 202 of the frame. The first air cylinder 3132 can extend or retract multiple times, so as to perform shaping actions on the frame 200 multiple times, so that the horizontal surface 202 and the vertical surface 201 of the frame 200 are shaped into planes. While the frame 200 is being shaped, the photovoltaic module 300 is input on the module conveying line 4. The second blocking component 61 blocks the front of the photovoltaic module to prevent the photovoltaic module from continuing to be conveyed forward. The first rectifying component 62 rectifies the rear of the conveyance of the photovoltaic module. The second rectification Align the left and right sides of the 63 photovoltaic modules to complete the alignment of the four sides of the photovoltaic module. The fourth driving member 51 drives the second lifting frame 52 to drive a plurality of adsorption and support assemblies 53 to rise. The first support plates 532 of the plurality of adsorption and support assemblies 53 support the lower surface of the photovoltaic module. The suction cups 533 provided on the first support plates 532 can prevent the movement of the photovoltaic module. After the shaping of the frame 200 is completed and the photovoltaic module is supported and positioned on the lifting and supporting device 5, the handling sleeve frame device 7 operates. The X driving module 71 and the Z driving module 72 drive the column 73 to drive the third lifting frame 74 to move to directly above the shaped frame 200. The Z driving module 72 drives the column 73 to drive the short-side clamping mechanism 75 and the long-side clamping mechanism 76 to clamp and adsorb the frame 200. The clamping block 7552 extends into the support and limit frame 3131 to pick up the frame 200. After the picking is completed, the X driving module 71 and the Z driving module 72 drive the column 73 to drive the third lifting frame 74 to move above the lifting and supporting device 5. The Z driving module 72 drives the column 73 to drive the third lifting frame 74 to continue to descend, so that the frame 200 is sleeved around the photovoltaic module 300. At this time, the adhesive film 301 has been pasted around the photovoltaic module 300. Therefore, the frame 200 can be directly pasted around the photovoltaic module 300. After the frame 200 is sleeved, the subsequent lamination action is to be carried out to realize the fixed installation of the frame 200 and the photovoltaic module 300.

[0070] The above are only some embodiments of the present invention. For those of ordinary skill in the art, without departing from the inventive concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention.

Claims

1. A photovoltaic module automatic framing machine with frame shaping function, characterized in that: The utility model comprises a frame conveying line, a lifting conveying device connected to the front end of the frame conveying line and having a lifting function, a frame shaping device receiving the frame on the lifting conveying device and shaping the frame on all sides, a component conveying line arranged on one side of the frame shaping device, a blocking and correcting mechanism for blocking the photovoltaic component from continuing to be conveyed forward and correcting the photovoltaic component on all sides, a lifting support device for lifting the photovoltaic component on the component conveying line and supporting and positioning the photovoltaic component, and a conveying and framing device for transporting the frame shaped on the frame shaping device to the lifting support device and fitting the frame onto the outer periphery of the photovoltaic component to realize the framing action.

2. The photovoltaic module automatic framing machine with frame shaping function as claimed in claim 1, characterized in that: The lifting and conveying device includes a first driving member, a first lifting frame driven by the first driving member to move up and down, a frame conveying component arranged on the first lifting frame, and a first blocking component arranged at the front end of the frame conveying component and used to block the frame from continuing to be conveyed forward.

3. The photovoltaic module automatic framing machine with frame shaping function as claimed in claim 1, characterized in that: The frame shaping device comprises two short side shaping devices for shaping two relatively short sides of the frame and two long side shaping devices for shaping two relatively long sides of the frame.

4. The photovoltaic module automatic frame machine with frame shaping function as claimed in claim 3, characterized in that: The short side shaping device includes a second driving member, a first mounting beam driven by the second driving member to move left and right, and a plurality of short side shaping mechanisms arranged on the first mounting beam; the long side shaping device includes a third driving member, a second mounting beam driven by the third driving member to move forward and backward, and a plurality of long side shaping mechanisms arranged on the second mounting beam.

5. The photovoltaic module automatic framing machine with frame shaping function as claimed in claim 4, characterized in that: The short side shaping mechanism has the same structure as the long side shaping mechanism and both include a support and limit frame for supporting and limiting the movement of the frame, a first cylinder fixed on the support and limit frame, a movable plate driven by the first cylinder to move closer to or away from the inner side of the frame, a pair of shaping blocks fixed on the movable plate for shaping the vertical surface of the frame, and a pair of rolling wheels fixed on the movable plate for shaping the horizontal surface of the frame.

6. The photovoltaic module automatic framing machine with frame shaping function as claimed in claim 5, characterized in that: The rolling wheel is relatively arranged above the shaping block, and a gap is formed between the shaping block and the rolling wheel for the horizontal surface of the frame to enter, and the height of the shaping block is consistent with the height of the vertical surface.

7. The photovoltaic module automatic framing machine with frame shaping function as claimed in claim 1, characterized in that: The lifting support device includes a fourth driving member, a second lifting frame driven by the fourth driving member to move up and down, and a plurality of adsorption support components arranged on the second lifting frame; the adsorption support component includes a support frame arranged on the second lifting frame, a first support plate arranged on the support frame, and a suction cup arranged on the first support plate and used to adsorb photovoltaic components.

8. The photovoltaic module automatic framing machine with frame shaping function as claimed in claim 4, characterized in that: The transport frame device includes an X-drive module, a Z-drive module driven by the X-drive module to move along the X direction, a column driven by the Z-drive module to move along the Z direction, a third lifting frame fixed at the lower end of the column, and a pair of short-side clamping mechanisms and a pair of long-side clamping mechanisms movably arranged at the lower end of the third lifting frame. The third lifting frame is provided with a first driving module for driving the pair of short-side clamping mechanisms to separate or move together along the left and right sides, and a second driving module for driving the pair of long-side clamping mechanisms to separate or move together along the front and back sides.

9. The photovoltaic module automatic frame machine with frame shaping function as claimed in claim 8, characterized in that: The short side clamping mechanism includes a short side mounting beam and a plurality of short side adsorption modules arranged on the short side mounting beam and corresponding to the short side shaping mechanism; the long side clamping mechanism includes a long side mounting beam and a plurality of long side adsorption modules arranged on the long side mounting beam and corresponding to the long side shaping mechanism.

10. The photovoltaic module automatic frame machine with frame shaping function as claimed in claim 9, characterized in that: The short side adsorption module has the same structure as the long side adsorption module and both include an adsorption mounting frame, a clamping block arranged at the lower end of the adsorption mounting frame, and an adsorption magnet arranged at the bottom of the clamping block and used to adsorb the frame. The adsorption mounting frame is provided with a first sensor for detecting the position of the frame.

Images