Welding wire polishing device

By designing a multi-stage polishing device, the welding wire is polished and cleaned multiple times with different wheels such as grinding wheels and wool wheels, the problem of residual scratches and waste residue on the surface of the welding wire is solved, and the quality and polishing efficiency of the welding wire are improved.

CN222920247UActive Publication Date: 2025-05-30YANGZHOU XIONGLIAN WELDING TECH CO LTD
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Patent Information

Application Number
CN202421639401.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-30
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the polishing process, existing wire polishing devices will cause fine scratches on the surface of the wire and adsorb a small amount of small particles of waste residue, affecting the welding quality.

Method used

A welding wire polishing device is designed, including a box, grinding wheel, one, grinding wheel, two, wool wheel and wire bundling winch. The welding wire is driven to rotate between different wheels through a servo motor to achieve multi-stage polishing and waste slag cleaning.

Benefits of technology

Through multi-stage polishing treatment, small scratches and small particles of waste slag on the surface of the welding wire are effectively removed, the quality and stability of the welding wire are improved, and the interior of the waste slag collection tank is kept clean and polishing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding wire polishing device, and relates to the field of welding wire polishing. The welding wire polishing device comprises a box body, a wire inlet hole is formed in one side of the box body, a wire outlet hole is formed in the other side of the box body, a first grinding wheel, a second grinding wheel, a wool wheel and a welding wire collecting winch are rotationally connected into the box body, a servo motor is fixedly installed on one side of the box body, and a welding wire enters a polishing area through the wire inlet hole. Firstly, a first grinding wheel is used for rough polishing, then a second grinding wheel is used for fine polishing, finally, a wool wheel is used for surface fine scratch polishing and small particle waste residue cleaning, a polished welding wire enters a welding wire collecting winch through a wire outlet hole, a servo motor drives the welding wire collecting winch to rotate, and the welding wire is wound into a welding wire ring convenient to use. And tiny scratches left on the surface of the welding wire and a small amount of adsorbed small-particle waste residues are treated through the three different polishing wheels, and the quality and stability of the welding wire are further improved.
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Description

Technical Field

[0001] The utility model relates to the field of wire polishing, in particular to a wire polishing device. Background Technique

[0002] A wire polishing device is a device used to process the surface of wires to ensure the quality and stability of wires. Wires usually oxidize due to long-term exposure to air or are affected by other pollutants, resulting in pores, cracks or other defects during welding. The wire polishing device uses a rotating polishing wheel or brush to clean and smooth the wire surface through friction and grinding to ensure good electrical conductivity and weldability during welding.

[0003] In the prior art, the device for wire polishing plays a role in processing the wire surface during actual use. However, during the polishing process, fine scratches will remain on the wire surface and a small amount of small particle waste residues will be adsorbed, which will have a certain impact on the welding quality. Therefore, further improvement is needed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a wire polishing device to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A wire polishing device, including a box body, one side of the box body is provided with a wire inlet hole, and the other side is provided with a wire outlet hole. Inside the box body, a grinding wheel one, a grinding wheel two, a wool wheel and a wire collecting and winding disc are rotatably connected.

[0006] As a further scheme of the utility model: A wire polishing device, bearings are embedded inside the box body. On both sides of the grinding wheel one, the grinding wheel two and the wool wheel, there are connecting rods one. The grinding wheel one, the grinding wheel two or the wool wheel are respectively screwed and connected with the connecting rods one through nuts one. One ends of the connecting rods one far away from the grinding wheel one, the grinding wheel two or the wool wheel are respectively rotatably connected with the box body through bearings.

[0007] As a further scheme of the utility model: A wire polishing device, one end of the wire collecting and winding disc is provided with a connecting rod two. The connecting rod two is screwed and connected with the wire collecting and winding disc through a nut two. A servo motor is fixedly installed on one side of the box body. The output end of the servo motor passes through the box body and is fixedly connected with the connecting rod two.

[0008] As a further scheme of the utility model: A wire polishing device, support columns are fixedly connected to the outside of the box body.

[0009] As a further scheme of the utility model: A wire polishing device, a waste residue collecting groove is fixedly connected to one side of the box body. The waste residue collecting groove is provided with a waste residue discharge port.

[0010] As a further solution of the present utility model: A wire polishing device, wherein a dust-proof cover is movably connected to the outside of the box body.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. Since the device box body is provided with a wire inlet hole and a wire outlet hole, a first grinding wheel, a second grinding wheel, a wool wheel and a wire collecting winch are rotatably connected inside the box body, and a servo motor is fixedly connected to the outside of the box body. Therefore, the wire enters the polishing area through the wire inlet hole, first undergoes rough polishing by the first grinding wheel, then undergoes fine polishing by the second grinding wheel, and finally undergoes polishing of fine scratches on the surface and cleaning of small particle waste residues by the wool wheel. The polished wire enters the wire collecting winch through the wire outlet hole, and the servo motor drives the wire collecting winch to rotate, winding the wire into a wire coil convenient for use and pulling the wire through the polishing area. The fine scratches remaining on the surface of the wire and a small amount of adsorbed small particle waste residues are processed by three different polishing wheels, further improving the quality and stability of the wire.

[0013] 2. Since a waste residue collecting groove is fixedly connected to one side of the device box body, and the waste residue collecting groove is provided with a waste residue discharge port, the waste residues generated during polishing can be collected and discharged from the device, further ensuring the cleanliness of the internal environment of the device and increasing the wire polishing efficiency.

[0014] 3. Since the device box body is respectively provided with a plurality of wire inlet holes, a plurality of wire outlet holes and a plurality of wire collecting winches, multiple wires can be polished simultaneously, greatly improving the wire polishing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the whole in a wire polishing device of the present utility model.

[0016] Figure 2 It is a schematic diagram of the inside in a wire polishing device of the present utility model.

[0017] Figure 3 It is a schematic diagram of the whole of the polishing components in a wire polishing device of the present utility model.

[0018] Figure 4 It is a schematic diagram of the wool wheel of the polishing components in a wire polishing device of the present utility model.

[0019] Figure 5 It is a schematic diagram of the wire collecting winch in a wire polishing device of the present utility model.

[0020] Figure 6 It is an enlarged view of the position of the first nut in a wire polishing device of the present utility model.

[0021] In the figure: 1. Dust-proof cover; 2. Box body; 3. Servo motor; 4. Support column; 5. Waste residue collection tank; 6. Wire spooling winch; 7. Wire inlet hole; 8. First grinding wheel; 9. Second grinding wheel; 10. Wool wheel; 11. Wire outlet hole; 12. Waste residue discharge port; 13. Bearing; 14. First connecting rod; 15. First nut; 16. Second nut; 17. Second connecting rod. Specific implementation mode

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The following will describe the embodiments according to the overall structure of the present invention.

[0024] In the embodiment of the present invention, a wire polishing device includes a box body 2. A wire inlet hole 7 is opened on one side of the box body 2, and a wire outlet hole 11 is opened on the other side. Inside the box body 2, a first grinding wheel 8, a second grinding wheel 9, a wool wheel 10, and a wire spooling winch 6 are rotatably connected.

[0025] Other embodiments of the present utility model: A wire polishing device, in which a bearing 13 is embedded inside the box body 2. Connecting rods 14 are arranged on both sides of the first grinding wheel 8, the second grinding wheel 9 and the wool wheel 10. The first grinding wheel 8, the second grinding wheel 9 or the wool wheel 10 are respectively screwed to the connecting rod 14 through nuts 15. One end of the connecting rod 14 away from the first grinding wheel 8, the second grinding wheel 9 or the wool wheel 10 is respectively rotatably connected to the box body 2 through the bearing 13.

[0026] Other embodiments of the present utility model: A wire polishing device, in which a connecting rod 17 is arranged at one end of the wire collecting and winding reel 6. The connecting rod 17 is screwed to the wire collecting and winding reel 6 through a nut 16. A servo motor 3 is fixedly installed on one side of the box body 2. The output end of the servo motor 3 passes through the box body 2 and is fixedly connected to the connecting rod 17.

[0027] Other embodiments of the present utility model: A wire polishing device, in which a support column 4 is fixedly connected to the outside of the box body 2.

[0028] Other embodiments of the present utility model: A wire polishing device, in which a waste residue collecting groove 5 is fixedly connected to one side of the box body 2. A waste residue discharge port 12 is opened inside the waste residue collecting groove 5.

[0029] Other embodiments of the present utility model: A wire polishing device, in which a dust-proof cover 1 is movably connected to the outside of the box body 2.

[0030] The working principle of the present utility model is as follows: Since the box body 2 of the device is provided with a wire inlet hole 7 and a wire outlet hole 11, the first grinding wheel 8, the second grinding wheel 9, the wool wheel 10 and the wire collecting and winding reel 6 are rotatably connected inside the box body 2, and the servo motor 3 is fixedly connected to the outside of the box body 2. Therefore, the wire enters the polishing area through the wire inlet hole 7, is first roughly polished by the first grinding wheel 8, then finely polished by the second grinding wheel 9, and finally the surface fine scratches of the wire are polished and small particle waste residues are cleaned by the wool wheel 10. The polished wire enters the wire collecting and winding reel 6 through the wire outlet hole 11. The servo motor 3 drives the wire collecting and winding reel 6 to rotate, winds the wire into a wire coil convenient for use, and pulls the wire through the polishing area. The surface fine scratches remaining on the wire and a small amount of small particle waste residues adsorbed on the wire are processed by three different polishing wheels, further improving the quality and stability of the wire.

[0031] Since a waste residue collecting groove 5 is fixedly connected to one side of the box body 2 of the device, and the waste residue collecting groove 5 is provided with a waste residue discharge port 12, the waste residues generated by polishing can be collected and discharged from the device, further ensuring the cleanliness of the internal environment of the device and increasing the wire polishing efficiency.

[0032] Since the device box body 2 is respectively provided with a plurality of wire inlet holes 7, a plurality of wire outlet holes 11 and a plurality of wire collecting and winding reels 6, multiple wires can be polished simultaneously, greatly improving the wire polishing efficiency.

[0033] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent replacements or changes, and should be covered within the protection scope of the present invention.

Claims

1. A welding wire polishing device, characterized in that: The invention comprises a box body (2), one side of the box body (2) is provided with a wire inlet hole (7), the other side of the box body (2) is provided with a wire outlet hole (11), and a grinding wheel 1 (8), a grinding wheel 2 (9), a wool wheel (10) and a welding wire gathering capstan (6) are rotatably connected inside the box body (2).

2. A welding wire polishing device according to claim 1, characterized in that: A bearing (13) is embedded in the box (2), and connecting rods (14) are provided on both sides of the grinding wheel (8), the grinding wheel (9) and the wool wheel (10). The grinding wheel (8), the grinding wheel (9) or the wool wheel (10) are respectively screwed to the connecting rod (14) through a nut (15), and one end of the connecting rod (14) away from the grinding wheel (8), the grinding wheel (9) or the wool wheel (10) is rotatably connected to the box (2) through the bearing (13).

3. A welding wire polishing device according to claim 2, characterized in that: A second connecting rod (17) is provided at one end of the welding wire bundling capstan (6), and the second connecting rod (17) is threadedly connected to the welding wire bundling capstan (6) via a second nut (16). A servo motor (3) is fixedly mounted on one side of the box body (2), and an output end of the servo motor (3) passes through the box body (2) and is fixedly connected to the second connecting rod (17).

4. A welding wire polishing device according to claim 3, characterized in that: A support column (4) is fixedly connected to the outside of the box body (2).

5. A welding wire polishing device according to claim 4, characterized in that: A waste residue collection tank (5) is fixedly connected to one side of the box body (2), and a waste residue discharge outlet (12) is provided inside the waste residue collection tank (5).

6. A welding wire polishing device according to claim 5, characterized in that: The outside of the box body (2) is movably connected to a dust cover (1).