Film forming device for aluminum oxide ceramic film coating
By designing smoothing components and correction components in the film forming device for ceramic membrane manufacturing, the problem of uneven raw material distribution is solved, the finished product quality of the ceramic membrane is improved, and the uniform distribution and adaptive adjustment of the raw material layer is achieved.
Patent Information
- Application Number
- CN202421414990.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the existing low-temperature film forming device for ceramic film manufacturing, raw materials slide directly on the top of the conveyor belt, resulting in uneven distribution of raw materials and affecting the quality of the ceramic film.
A film forming device for aluminum oxide ceramic coating is designed, using smearing components and correction components. The smoothing assembly can be reciprocated and evenly spread the raw material layer through the mounting block and the smear plate driven by the reciprocating screw; the correction assembly can adjust the width and distribution of the raw material through the inclined correction plate and the moving rod driven by the screw.
Through the design of the smoothing assembly and the correction assembly, the uniform distribution of the raw material layer is ensured, the finished product quality of the ceramic membrane is improved, and the position of the smoothing plate and the correction plate is adjustable to adapt to raw materials of different thicknesses and widths.
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Figure CN222920754U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic film coating, in particular to a film forming device for alumina ceramic film coating. Background Technique
[0002] Ceramic membranes are a type of inorganic membranes and belong to solid membrane materials in membrane separation technology. They mainly use inorganic ceramic materials such as alumina, zirconia, titanium oxide, and silicon oxide in different specifications as supports, and are formed by surface coating and high-temperature firing.
[0003] After retrieval, a utility model with the Chinese patent publication number CN211837292U discloses a low-temperature film forming device for manufacturing ceramic membranes, including a box body. A feeding port is opened on the right side of the top of the box body. A rotating rod is provided on the left side of the feeding port and at the top of the box body. A baffle is provided on the right side of the rotating rod. A first sliding plate is provided below the baffle and on the left inner wall of the box body. A conical shaft rod is provided below the first sliding plate.
[0004] The above device forms a film by controlling the pressure plate to extrude the raw materials on the top of the conveyor belt. However, these raw materials directly slide onto the top of the conveyor belt, so it is difficult to ensure that the raw materials are evenly distributed, and thus the quality of the extruded ceramic membrane will also be affected. Content of the Utility Model
[0005] The purpose of the utility model is to provide a film forming device for alumina ceramic film coating to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A film forming device for alumina ceramic film coating, including a mounting frame, characterized in that: a smoothing component is installed outside the mounting frame. The smoothing component includes two support plates fixedly connected to the outer walls at both ends of the mounting frame. The same reciprocating lead screw is rotatably connected between the two support plates. An installation block is sleeved outside the reciprocating lead screw. A slider that forms a transmission fit with the reciprocating lead screw is arranged inside the installation block. A plurality of first limiting rods are fixedly connected between the two support plates. The installation block is slidably sleeved outside the plurality of first limiting rods. A motor is fixedly installed on the outer wall of one end of one of the support plates. The motor shaft and one end of the reciprocating lead screw are coaxially fixed.
[0007] As a further preferred of this technical solution, a first screw rod is threadedly connected to the middle of the installation block. A smoothing plate is rotatably connected to one end of the bottom of the first screw rod. A plurality of second limiting rods are slidably inserted on one side of the installation block. One ends of the plurality of second limiting rods are fixedly connected to the outer wall of the top of the smoothing plate.
[0008] It can level the parts that are thicker than the required thickness and also push the excess parts to fill the depressions, which can ensure higher quality of the subsequent pressed finished products. Start the motor outside the support plate. The motor drives the reciprocating screw rod to rotate between the two support plates. Under the drive of the reciprocating screw rod and the cooperation of the first limiting rod, the installation block will reciprocate left and right on the top of the installation frame, and the leveling plate can also move synchronously with the installation block. The piled-up part of the raw materials will be blocked and then fall into the sunken part of the raw material layer when the leveling plate moves, so as to ensure that the raw material layer is evenly distributed enough, and the position of the leveling plate can also be adjusted as needed. By driving the first screw rod to rotate through the knob, the leveling plate can be changed arbitrarily along the vertical direction under the drive of the first screw rod and the cooperation of the second limiting rod.
[0009] As a further preference of this technical solution, a correction component is installed on one side of the installation frame. The correction component includes two limiting sleeves fixedly connected to one side of the outer wall of the bottom of the installation frame. A moving rod is slidably inserted into each of the two limiting sleeves. One end of the top of each of the two moving rods is fixedly connected with a correction plate, and the tops of the two correction plates are inclined and symmetrically arranged. A second screw rod is threadedly connected to the middle of each of the two moving rods, and one end of each of the two second screw rods is rotatably connected to the outer walls of both ends of the installation frame.
[0010] As a further preference of this technical solution, a conveyor belt is installed inside the installation frame, and the bottom walls of the two correction plates are both in contact with the top wall of the conveyor belt.
[0011] The raw materials fall onto the top of the conveyor belt and will slide down along the inclined part of the correction plate to the bottom. And under the restriction of the correction plate, these raw materials can reach the required width and can also adjust the position of the correction plate as needed. By driving the second screw rod to rotate outside the installation frame through the knob, the moving rod will move away from or close to the installation frame arbitrarily under the drive of the second screw rod and the cooperation of the limiting sleeve, and then the position of the correction plate will move synchronously with the moving rod.
[0012] As a further preference of this technical solution, scale lines are provided on the inner walls of the bottoms of the two moving rods, and the scale lines are perpendicular to the installation frame.
[0013] As a further preference of this technical solution, the leveling plate is integrally bent, and the sunken part faces the correction component.
[0014] As a further preference of this technical solution, a support frame is fixedly connected to the other side of the outer wall of the top of the installation frame. A hydraulic cylinder is fixedly installed on the top outer wall of the support frame, and a pressure plate is fixedly connected to the output end of the hydraulic cylinder.
[0015] The utility model provides a film-forming device for alumina ceramic film coating, which has the following beneficial effects:
[0016] (1) The utility model can level the part higher than the required thickness by setting a leveling component, and can also push the excess part to fill the depression, so as to ensure higher quality of the subsequent pressed finished product. Start the motor outside the support plate, the motor drives the reciprocating screw rod to rotate between the two support plates. Under the drive of the reciprocating screw rod and the cooperation of the first limiting rod, the mounting block will reciprocate left and right on the top of the mounting frame, and the leveling plate can also move synchronously with the mounting block. The piled-up part of the raw materials will be blocked, and then fall into the sunken part of the raw material layer when the leveling plate moves, so as to ensure that the raw material layer is sufficiently uniform, and the position of the leveling plate can also be adjusted as needed. By driving the first screw rod to rotate with the knob, under the drive of the first screw rod and the cooperation of the second limiting rod, the leveling plate can be changed arbitrarily along the vertical direction.
[0017] (2) By setting a correction component in the utility model, when the raw materials fall on the top of the conveyor belt, they will slide down along the inclined part of the correction plate to the bottom. And under the restriction of the correction plate, these raw materials can reach the required width, and the position of the correction plate can also be adjusted as needed. By driving the second screw rod to rotate outside the mounting frame with the knob, under the drive of the second screw rod and the cooperation of the limiting sleeve, the moving rod will move arbitrarily away from or close to the mounting frame, and then the position of the correction plate will also move synchronously with the moving rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the overall first perspective structural schematic diagram of the utility model;
[0019] Figure 2 is the overall second perspective structural schematic diagram of the utility model;
[0020] Figure 3 is for the Figure 1 enlarged structural schematic diagram at A in the utility model;
[0021] Figure 4 is for the Figure 2 enlarged structural schematic diagram at B in the utility model;
[0022] In the figure: 1, mounting frame; 2, support frame; 3, hydraulic cylinder; 4, pressing plate; 5, leveling component; 6, correction component; 501, support plate; 502, reciprocating screw rod; 503, first limiting rod; 504, motor; 505, mounting block; 506, first screw rod; 507, second limiting rod; 508, leveling plate; 601, limiting sleeve; 602, moving rod; 603, second screw rod; 604, correction plate; 605, scale line. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0024] The present utility model provides a technical solution: As Figure 2 and Figure 3 shown, in this embodiment, a film forming device for alumina ceramic coating includes a mounting frame 1, and is characterized in that: a smoothing assembly 5 is installed outside the mounting frame 1. The smoothing assembly 5 includes two support plates 501 fixedly connected to the outer walls of both ends of the mounting frame 1. The same reciprocating lead screw 502 is rotatably connected between the two support plates 501. An installation block 505 is sleeved outside the reciprocating lead screw 502. A slider forming a transmission fit with the reciprocating lead screw 502 is arranged inside the installation block 505. A plurality of first limiting rods 503 are fixedly connected between the two support plates 501. The installation block 505 is slidably sleeved outside the plurality of first limiting rods 503. A motor 504 is fixedly installed on the outer wall of one end of one of the support plates 501. The rotating shaft of the motor 504 and one end of the reciprocating lead screw 502 are coaxially fixed.
[0025] A first screw 506 is threadedly connected to the middle of the installation block 505. One end of the bottom of the first screw 506 is rotatably connected to a smoothing plate 508. A plurality of second limiting rods 507 are slidably inserted into one side of the installation block 505. One ends of the plurality of second limiting rods 507 are fixedly connected to the top outer wall of the smoothing plate 508.
[0026] Start the motor 504 outside the support plate 501. The motor 504 drives the reciprocating lead screw 502 to rotate between the two support plates 501. The installation block 505 will reciprocate left and right on the top of the mounting frame 1 under the driving of the reciprocating lead screw 502 and in cooperation with the first limiting rods 503. The smoothing plate 508 can also move synchronously with the installation block 505. The piled-up part of the raw materials will be blocked, and then fall into the sunken part of the raw material layer when the smoothing plate 508 moves, so as to ensure that the raw material layer is sufficiently uniform, and the position of the smoothing plate 508 can also be adjusted as needed. By rotating the knob to drive the first screw 506 to rotate, the smoothing plate 508 can be changed arbitrarily along the vertical direction under the driving of the first screw 506 and in cooperation with the second limiting rods 507.
[0027] As Figure 2 and Figure 4 shown, a correction assembly 6 is installed on one side of the mounting frame 1. The correction assembly 6 includes two limiting sleeves 601 fixedly connected to one side of the bottom outer wall of the mounting frame 1. A moving rod 602 is slidably inserted into each of the two limiting sleeves 601. One ends of the tops of the two moving rods 602 are fixedly connected with a correction plate 604. The tops of the two correction plates 604 are in an inclined state and are symmetrically arranged. A second screw 603 is threadedly connected to the middle of each of the two moving rods 602. One ends of the two second screws 603 are respectively rotatably connected to the outer walls of both ends of the mounting frame 1.
[0028] Inside the mounting frame 1, a conveyor belt is installed (both inner walls at the two ends of the mounting frame 1 are fixedly connected to the same support plate, and the support plate is in contact with the upper half of the conveyor belt, so as to achieve a supporting effect and is conducive to improving the forming effect). The bottom walls of the two correction plates 604 are both in contact with the top wall of the conveyor belt.
[0029] The raw materials fall onto the top of the conveyor belt and will slide down along the inclined part of the correction plate 604 to the bottom. And under the restriction of the correction plate 604, these raw materials can reach the required width, and the position of the correction plate 604 can also be adjusted as needed. By rotating the knob to drive the second screw 603 to rotate outside the mounting frame 1, the moving rod 602 will move away from or close to the mounting frame 1 at will under the drive of the second screw 603 and the cooperation of the limit sleeve 601. Furthermore, the position of the correction plate 604 will move synchronously with the moving rod 602.
[0030] As Figure 4 shown, scale lines 605 are provided on the inner walls at the bottoms of the two moving rods 602, and the scale lines 605 are perpendicular to the mounting frame 1. By referring to the scale lines 605, the adjustment can be ensured to be more accurate.
[0031] As Figure 2 shown, the leveling plate 508 is integrally bent, and the concave part faces the correction assembly 6. When the leveling plate 508 is translated, half of it will gradually move to the top of the conveyor belt to achieve the effect of pushing the raw materials, and the other half will gradually retract without affecting the leveling work.
[0032] As Figure 1 and Figure 2 shown, on the other side of the outer wall at the top of the mounting frame 1, a support frame 2 is fixedly connected. A hydraulic cylinder 3 is fixedly installed on the outer wall at the top of the support frame 2. The output end of the hydraulic cylinder 3 is fixedly connected to a pressure plate 4. By starting the hydraulic cylinder 3, the pressure plate 4 can be driven to squeeze on the top of the raw materials, so that the raw material layer can be formed.
[0033] The present utility model provides a film forming device for alumina ceramic coating, and the specific working principle is as follows:
[0034] When the device is working, the raw materials fall onto the top of the conveyor belt and will slide down along the inclined part of the correction plate 604 to the bottom. Under the restriction of the correction plate 604, these raw materials can reach the required width, and the position of the correction plate 604 can also be adjusted as needed. By rotating the knob to drive the second screw 603 to rotate outside the mounting frame 1, the moving rod 602 will move away from or close to the mounting frame 1 at will under the drive of the second screw 603 and the cooperation of the limit sleeve 601. Furthermore, the position of the correction plate 604 will move synchronously with the moving rod 602. Then, start the motor 504 outside the support plate 501. The motor 504 drives the reciprocating screw rod 502 to rotate between the two support plates 501. The mounting block 505 will reciprocate left and right on the top of the mounting frame 1 under the drive of the reciprocating screw rod 502 and the cooperation of the first limit rod 503. The leveling plate 508 can also move synchronously with the mounting block 505. Some of the piled-up raw materials will be blocked, and then fall into the sunken part of the raw material layer when the leveling plate 508 moves, so as to ensure that the raw material layer is sufficiently uniform. Moreover, the position of the leveling plate 508 can also be adjusted as needed. By rotating the knob to drive the first screw 506 to rotate, the leveling plate 508 can be changed vertically at will under the drive of the first screw 506 and the cooperation of the second limit rod 507.
[0035] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A film forming device for an alumina ceramic coating, comprising a mounting frame (1), characterized in that: The smoothing component (5) is installed outside the mounting frame (1), and the smoothing component (5) comprises two support plates (501) fixedly connected to the outer walls at both ends of the mounting frame (1); a same reciprocating screw (502) is rotatably connected between the two support plates (501); a mounting block (505) is sleeved on the outside of the reciprocating screw (502); a slider is arranged inside the mounting block (505) to form a transmission match with the reciprocating screw (502); a plurality of limit rods (503) are fixedly connected between the two support plates (501); the mounting block (505) is slidably sleeved on the outside of the plurality of limit rods (503); a motor (504) is fixedly installed on the outer wall of one end of one of the support plates (501); the rotating shaft of the motor (504) and one end of the reciprocating screw (502) are coaxially fixed.
2. The film forming device for alumina ceramic coating according to claim 1, characterized in that: The middle part of the installation block (505) is threadedly connected with a screw rod (506), and one end of the bottom of the screw rod (506) is rotatably connected to a trowel plate (508). One side of the installation block (505) is slidably connected with a plurality of limit rods (507), and one end of the plurality of limit rods (507) is fixedly connected to the top outer wall of the trowel plate (508).
3. The film forming device for alumina ceramic coating according to claim 1, characterized in that: A correction component (6) is installed on one side of the mounting frame (1), and the correction component (6) comprises two limit sleeves (601) fixedly connected to one side of the bottom outer wall of the mounting frame (1), a moving rod (602) is slidably inserted inside the two limit sleeves (601), a correction plate (604) is fixedly connected to one end of the top of the two moving rods (602), and the tops of the two correction plates (604) are in an inclined state and symmetrically arranged, and a screw rod (603) is threadedly connected to the middle of the two moving rods (602), and one end of the two screw rods (603) is rotatably connected to the outer walls at both ends of the mounting frame (1).
4. The film forming device for alumina ceramic coating according to claim 3, characterized in that: A conveyor belt is installed inside the mounting frame (1), and the bottom walls of the two correction plates (604) are both in contact with the top wall of the conveyor belt.
5. The film forming device for alumina ceramic coating according to claim 3, characterized in that: The inner walls at the bottom of the two moving rods (602) are provided with scale lines (605), and the scale lines (605) are arranged perpendicular to the mounting frame (1).
6. The film forming device for alumina ceramic coating according to claim 2, characterized in that: The trowel plate (508) is bent as a whole, and the concave portion is arranged toward the correction component (6).
7. The film forming device for alumina ceramic coating according to claim 1, characterized in that: A support frame (2) is fixedly connected to the other side of the top outer wall of the mounting frame (1), a hydraulic cylinder (3) is fixedly mounted on the top outer wall of the support frame (2), and a pressure plate (4) is fixedly connected to the output end of the hydraulic cylinder (3).
Citation Information
Patent Citations
Low-temperature film forming device for ceramic film manufacturing
CN211837292U