Sponge foam production equipment
By designing sponge foam production equipment with scraper and mixing rod, the problem of difficulty in raw material residue and height adjustment in the tank body is solved, and a more efficient cleaning and production process is achieved.
Patent Information
- Application Number
- CN202421843726.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-01
AI Technical Summary
When the existing sponge foam production equipment is used, it is difficult to clean the tank body, resulting in residual raw materials, and the height of the sponge foam is difficult to adjust during transportation, which increases the cutting step and reduces the production efficiency.
A sponge foam production equipment is designed, including tanks, rotary shafts, scrapers and electric telescopic rods. By rotating the motor, the rotating shaft and scraper rotate, the scraper scrapes the raw materials on the inner wall of the tank, the mixing rod moves the raw materials at the bottom of the tank, and the electric telescopic rod drives the limit plate to lift and lower, adjusting the height of the raw materials.
It effectively avoids the adhesion and accumulation of raw materials on the inner wall of the tank body, reduces raw material residues, improves mixing uniformity and cleaning effect, and adjusts the height of raw materials according to production needs, simplifies the production process and improves production efficiency.
Smart Images
Figure CN222920955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sponge foam, in particular to a sponge foam production device. Background Technique
[0002] Sponge foam is a material with a hollow structure, and its fluffy structure makes it widely used in the fields of water absorption, shock absorption, sound insulation, heat preservation, etc. Sponge foam is often used in the fields of mold manufacturing, foam sealing, extrusion sealing, etc. For example, sound insulation, vibration prevention, shock absorption, etc. of various automobiles, airplanes, and machines.
[0003] The following problems will occur when the existing device is in use: The tank for producing sponge foam is difficult to clean, resulting in a large amount of residual raw materials inside the tank, which easily affects the quality of subsequent production. Moreover, when the sponge foam is transported, it is inconvenient to adjust the height of the sponge foam during transportation according to production needs, resulting in the need to cut the sponge foam subsequently, increasing the working steps and reducing the production efficiency. Summary of the Invention
[0004] The purpose of the utility model is to provide a sponge foam production device to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A sponge foam production device, including a tank body, a rotating shaft, and a scraping plate. A rotating motor is installed at the top of the tank body. The output end of the rotating motor is fixedly connected to the rotating shaft. A scraping plate is arranged on the outer side of the rotating shaft. The bottom end of the rotating shaft is connected to a stirring rod. Start the rotating motor installed at the top of the tank body. The rotating motor drives the rotating shaft to rotate. The rotating shaft drives the scraping plate, the stirring blades, and the stirring rod to rotate. Thus, the scraping plate scrapes the raw materials on the inner wall of the tank body to prevent them from adhering to the inner wall of the tank body, resulting in uneven mixing. The stirring rod moves the raw materials at the bottom of the tank body to prevent the raw materials from accumulating. The bottom of the tank body is connected to a bottom bin through support legs. A conveyor belt is arranged inside the bottom bin. Side plates are arranged on both sides of the conveyor belt. A frame is installed on the bottom bin. An electric telescopic rod is installed on the frame. The output end of the electric telescopic rod is tightly connected to a limiting plate. Start the electric telescopic rod to drive the limiting plate to lift on the slide rail. Thus, the limiting plate levels the raw materials, making the height of foam production uniform.
[0006] In a further embodiment, slide rails are arranged on both sides inside the frame. Sliders are arranged on both sides of the limiting plate. The sliders are slidably connected to the slide rails to maintain the stability of the limiting plate during movement.
[0007] In a further embodiment, a feed inlet is provided at the top of the tank body, and the materials required for production are put into the interior of the tank body through the feed inlet. A heating layer is provided inside the tank body, and the heating layer is started to uniformly heat the interior of the tank body, so that the raw materials react.
[0008] In a further embodiment, a diversion pipe is installed inside the tank body. Spray heads are arranged on both sides of the diversion pipe. One end of the diversion pipe is connected to a water inlet pipe, and the spray heads on both sides can wash the inner wall of the tank body.
[0009] In a further embodiment, a discharge pipe is provided at the bottom of the tank body, and a valve is provided on the discharge pipe.
[0010] In a further embodiment, stirring blades are provided on the rotating shaft. The stirring rod is arranged in an arc shape. The arc-shaped stirring rod is convenient for fitting the inner wall of the tank body, improving the use effect.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] The scraper scrapes the raw materials on the inner wall of the tank body to prevent adhesion to the inner wall of the tank body, resulting in uneven mixing. The stirring rod moves the raw materials at the bottom of the tank body to prevent raw material accumulation. At the same time, it can cooperate with the diversion pipe and the spray head to clean the interior of the tank body to prevent raw materials from remaining inside the tank body.
[0013] Starting the electric telescopic rod drives the limiting plate to lift on the slide rail. Thus, the limiting plate levels the raw materials, facilitating the adjustment of the height of the raw materials according to production needs, meeting different production requirements, and increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 is a schematic cross-sectional structure diagram of the present utility model;
[0016] Figure 3 is a schematic diagram of the limiting plate structure of the present utility model;
[0017] Figure 4 is a schematic diagram of the diversion pipe structure of the present utility model.
[0018] In the figure: 1, tank body; 2, feed inlet; 3, rotating motor; 4, slider; 5, rotating shaft; 6, diversion pipe; 7, spray head; 8, heating layer; 9, scraper; 10, stirring rod; 11, discharge pipe; 12, valve; 13, support leg; 14, side plate; 15, conveyor belt; 16, bottom bin; 17, electric telescopic rod; 18, frame body; 19, limiting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, in combination with the drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0020] Please refer to Figures 1-4 , an embodiment provided by the present invention: a sponge foam production device, including a tank body 1, a rotating shaft 5, and a scraper 9. A rotating motor 3 is installed on the top of the tank body 1. The output end of the rotating motor 3 is fixedly connected to the rotating shaft 5. A scraper 9 is arranged on the outer side of the rotating shaft 5. Start the rotating motor 3 installed on the top of the tank body 1. The rotating motor 3 drives the rotating shaft 5 to rotate. The rotating shaft 5 drives the scraper 9, the stirring blades, and the stirring rod 10 to rotate. Thus, the scraper 9 scrapes the raw materials on the inner wall of the tank body 1 to prevent adhesion to the inner wall of the tank body 1, resulting in uneven mixing. The bottom end of the rotating shaft 5 is connected to a stirring rod 10. The stirring rod 10 moves the raw materials at the bottom of the tank body 1 to prevent raw material accumulation. The bottom of the tank body 1 is connected to a bottom bin 16 through a support leg 13. An inlet 2 is arranged on the top of the tank body 1. The materials required for production are put into the interior of the tank body 1 through the inlet 2. A heating layer 8 is arranged inside the tank body 1. Start the heating layer 8 to uniformly heat the interior of the tank body 1, so that the raw materials react. A diversion pipe 6 is installed inside the tank body 1. Spray heads 7 are arranged on both sides of the diversion pipe 6. One end of the diversion pipe 6 is connected to a water inlet pipe. The inner wall of the tank body 1 is rinsed through the cooperation of the diversion pipe 6 and the spray heads 7. The scraper 9 and the stirring rod 10 improve the cleaning effect and reduce raw material residue. A discharge pipe 11 is arranged at the bottom of the tank body 1. A valve 12 is arranged on the discharge pipe 11. Stirring blades are arranged on the rotating shaft 5. The stirring rod 10 is arranged in an arc shape. The stirring blades fully mix the raw materials to improve the reaction effect.
[0021] Please refer to Figures 1-3 , a conveyor belt 15 is arranged inside the bottom bin 16. The raw materials fall onto the conveyor belt 15 for transportation. Side plates 14 are arranged on both sides of the conveyor belt 15. Through the arrangement of the two side plates 14, the two sides of the raw materials are limited. A frame body 18 is installed on the bottom bin 16. An electric telescopic rod 17 is installed on the frame body 18. The output end of the electric telescopic rod 17 is tightly connected to a limiting plate 19. Slide rails are arranged on both sides inside the frame body 18. Sliders 4 are arranged on both sides of the limiting plate 19. The sliders 4 are slidably connected to the slide rails. Start the electric telescopic rod 17 to drive the limiting plate 19 to lift and lower on the slide rails. Thus, the limiting plate 19 levels the raw materials, facilitating the adjustment of the height of the raw materials according to production needs.
[0022] Working principle: The materials required for production are put into the interior of the tank body 1 through the feed inlet 2. Water resources are transported through the diversion pipe 6 in cooperation with the spray head 7. The rotating motor 3 installed at the top of the tank body 1 is started, and the rotating motor 3 drives the rotating shaft 5 to rotate. The rotating shaft 5 drives the scraping plate 9, the stirring blades, and the stirring rod 10 to rotate. Thus, the scraping plate 9 scrapes the raw materials on the inner wall of the tank body 1 to prevent adhesion to the inner wall of the tank body 1, resulting in uneven mixing. The stirring rod 10 moves the raw materials at the bottom of the tank body 1 to prevent raw material accumulation. The stirring blades fully mix the raw materials. The heating layer 8 is started to uniformly heat the interior of the tank body 1, enabling the raw materials to react. The valve 12 is opened, and the foamed raw materials are discharged through the discharge pipe 11. The raw materials fall onto the conveyor belt 15. Through the arrangement of the two side plates 14, the two sides of the raw materials are limited. The electric telescopic rod 17 is started to drive the limiting plate 19 to lift and lower on the slide rail. Thus, the limiting plate 19 levels the raw materials. After the raw materials are discharged, the inner wall of the tank body 1 is rinsed through the diversion pipe 6 in cooperation with the spray head 7. The scraping plate 9 and the stirring rod 10 improve the cleaning effect and reduce raw material residue.
[0023] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A sponge foam production device, comprising a tank body (1), a rotating shaft (5), and a scraper (9), characterized in that: A rotating motor (3) is installed on the top of the tank body (1), the output end of the rotating motor (3) is fixedly connected to a rotating shaft (5), a scraper (9) is arranged on the outside of the rotating shaft (5), the bottom end of the rotating shaft (5) is connected to a stirring rod (10), the bottom of the tank body (1) is connected to a bottom bin (16) via a supporting leg (13), a conveyor belt (15) is arranged inside the bottom bin (16), side panels (14) are arranged on both sides of the conveyor belt (15), a frame (18) is installed on the bottom bin (16), an electric telescopic rod (17) is installed on the frame (18), and the output end of the electric telescopic rod (17) is fastened to a limit plate (19).
2. A sponge foam production equipment according to claim 1, characterized in that: Slide rails are provided on both sides of the frame (18), and slide blocks (4) are provided on both sides of the limit plate (19), wherein the slide blocks (4) are slidably connected to the slide rails.
3. The sponge foam production equipment according to claim 1, characterized in that: A feed port (2) is provided at the top of the tank body (1), and a heating layer (8) is provided inside the tank body (1).
4. The sponge foam production equipment according to claim 1, characterized in that: A flow guide pipe (6) is installed inside the tank body (1), nozzles (7) are arranged on both sides of the flow guide pipe (6), and one end of the flow guide pipe (6) is connected to a water inlet pipe.
5. The sponge foam production equipment according to claim 1, characterized in that: A discharge pipe (11) is provided at the bottom of the tank body (1), and a valve (12) is provided on the discharge pipe (11).
6. The sponge foam production equipment according to claim 1, characterized in that: The rotating shaft (5) is provided with stirring blades, and the stirring rod (10) is arranged in an arc shape.