Cotton ball production machine

Abstract

The utility model discloses a cotton ball production machine, which relates to the technical field of cotton ball production and comprises a pitted surface conveying belt, a cotton ball forming pipe, a tension roller assembly, a partition plate, a cotton sliver feeding hole, a segmentation frame, a feeding frame, a discharging plate, meshes and a suction device. After cotton balls are produced, the cotton balls roll on the discharging plate and pass through the meshes, the exhaust fan drives the exhaust pipe to suck air to the positions below the meshes, cotton fibers on the surfaces of the cotton balls are sucked away by the exhaust pipe when the cotton balls roll through the meshes, the smoothness of the cotton balls can be improved, meanwhile, the cotton fibers generated in the production environment can be reduced, and the production efficiency of the cotton balls is improved. And a production workshop is cleaner, harm to occupational diseases of personnel is reduced, and the practicability of the device is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton ball production, and more specifically to a cotton ball production machine. Background Art

[0002] A cotton ball production machine, namely a cotton ball machine, is a device for making cotton balls.

[0003] For the existing cotton ball production machine, after the cotton strip is rolled into a cotton ball, it is difficult to handle the surface of the cotton ball and the cotton fluffs that float in the air along with the rolling of the cotton ball. This not only affects the smoothness of the cotton ball and its use, but also the cotton fluffs in the production environment can cause occupational disease hazards to personnel.

[0004] Based on the above background, a cotton ball production machine is thus proposed to solve the problems raised. Summary of the Invention

[0005] Other features and advantages of the utility model will be described in the following specification, and will become partially obvious from the specification, or be understood by implementing the utility model. The objectives and other advantages of the utility model can be realized and obtained through the structure specifically pointed out in the specification and other accompanying drawings of the specification.

[0006] The purpose of the utility model is to overcome the above deficiencies and provide a cotton ball production machine.

[0007] To achieve the above objective, the technical solution of the utility model is: a cotton ball production machine, comprising:

[0008] A rough surface conveyor belt;

[0009] A cotton ball forming tube, which is installed above the rough surface conveyor belt;

[0010] A tension roller assembly, which is arranged on the left side of the rough surface conveyor belt and is located on the side of the cotton ball forming tube;

[0011] A partition plate, which is connected to the upper side of the tension roller assembly;

[0012] A cotton strip feeding hole, which is opened on the partition plate;

[0013] A segmented rack, which is installed on the partition plate;

[0014] A feeding rack, which is connected to the partition plate and is located on the left side of the rough surface conveyor belt;

[0015] A discharging plate, which is connected to the right side of the bracket of the rough surface conveyor belt;

[0016] Mesh holes, which are opened on the discharging plate;

[0017] A suction device, which is located under the rough surface conveyor belt and is connected to the lower side of the mesh holes; wherein,

[0018] The suction device includes a suction fan and a suction pipe. The suction pipe is connected to the suction fan and is connected to the lower side of the mesh holes. The suction fan is located below the rough-surfaced conveyor belt.

[0019] Preferably, cotton sliver feeding rollers and driving wheels are connected to both sides of the feeding rack, and the cotton sliver feeding rollers and the driving wheels are coaxial.

[0020] Preferably, side plates are installed on the side of the rough-surfaced conveyor belt close to the feeding rack. A rotating rod is provided on the side plates, and a driven wheel is installed on the rotating rod. The driving wheel is connected to the driven wheel through a chain passing through the partition. A driving member is installed below the rough-surfaced conveyor belt, and the driving member is connected to the rotating rod through a chain drive.

[0021] Preferably, the tension roller assembly is divided into an upper group of tension rollers and a lower group of tension rollers. The upper group of tension rollers rotates in an intermittent pause state, and the lower group of tension rollers keeps rotating continuously. The driving member is connected to the upper group of tension rollers through a chain drive.

[0022] Preferably, a feeding ring rack is installed on the side of the feeding rack where the cotton sliver feeding rollers are located.

[0023] Preferably, an adjusting assembly is installed on the rough-surfaced conveyor belt. The adjusting assembly is connected to the cotton ball forming tube. The adjusting assembly includes a support frame, a threaded rod, a welding frame, and a rotating groove. The threaded rod is threadedly connected to the support frame and has a rotating groove opened on its lower side. The threaded rod is connected to the welding frame through the rotating groove and can rotate on the welding frame through the rotating groove. The welding frame is connected to the cotton ball forming tube, and the support frame is installed on the side brackets of the rough-surfaced conveyor belt.

[0024] Preferably, a spring is installed between the welding frame and the support frame, and the spring is sleeved on the lower side of the threaded rod.

[0025] Preferably, the cotton ball forming tube adopts a semi-circular metal tube structure.

[0026] Preferably, a tongue-shaped block is installed inside one side of the cotton ball forming tube close to the tension roller assembly, and sandpaper is connected to the right side of the tongue-shaped block.

[0027] The beneficial effects of the present utility model are as follows: After the cotton balls are produced by the present utility model, the cotton balls roll on the blanking plate and pass through the mesh holes. The suction fan drives the suction pipe to suck air downward through the mesh holes, so that the cotton fluffs on the surface of the cotton balls will be sucked away by the suction pipe when the cotton balls roll through the mesh holes. This can not only increase the smoothness of the cotton balls, but also reduce the cotton fluffs generated in the production environment, making the production workshop cleaner, reducing the harm to the occupational diseases of personnel, and effectively improving the practicality of the device. Description of the Drawings

[0028] Figure 1 It is a schematic structural diagram of a cotton ball production machine of the present utility model;

[0029] Figure 2 Structural schematic diagram of the suction device of the present utility model;

[0030] Figure 3 Transmission structure schematic between the loading roller, rotating rod, driving part and tension roller assembly of the present utility model;

[0031] Figure 4 For the present utility model Figure 3 Partial enlarged structural schematic diagram of A in;

[0032] Figure 5 Another perspective structural schematic diagram of the loading rack of the present utility model;

[0033] Figure 6 Structural schematic diagram of the tension roller assembly of the present utility model;

[0034] Figure 7 Structural schematic diagram of the adjusting assembly of the present utility model;

[0035] Figure 8 Structural schematic diagram of the threaded rod of the present utility model;

[0036] Figure 9 Bottom view structural schematic diagram of the cotton ball forming tube of the present utility model.

[0037] Reference numerals: rough surface conveyor belt - 1, cotton ball forming tube - 2, tension roller assembly - 3, partition board - 4, cotton strip feeding hole - 5, segmented rack - 6, loading rack - 7, blanking plate - 8, mesh hole - 9, suction device - 10, cotton strip loading roller - 11, driving wheel - 12, side plate - 13, rotating rod - 14, driven wheel - 15, driving part - 16, loading ring rack - 17, adjusting assembly - 18, tongue-shaped block - 19, sandpaper - 20, exhaust fan - 101, exhaust pipe - 102, support frame - 181, threaded rod - 182, welding frame - 183, rotating groove - 184. Detailed implementation manners

[0038] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.

[0039] Accordingly, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0040] Please refer to Figures 1-9 , the present invention provides a cotton ball production machine, including: a rough surface conveyor belt 1, a cotton ball forming tube 2, a tension roller assembly 3, a partition 4, a cotton strip feeding hole 5, a section rack 6, a feeding rack 7, a discharging plate 8, a mesh hole 9, a suction device 10. The cotton ball forming tube 2 is installed above the rough surface conveyor belt 1; the tension roller assembly 3 is arranged on the left side of the rough surface conveyor belt 1 and is located on the side of the cotton ball forming tube 2; the partition 4 is connected to the upper side of the tension roller assembly 3; the cotton strip feeding hole 5 is opened on the partition 4; the section rack 6 is installed on the partition 4; the feeding rack 7 is connected to the partition 4 and is located on the left side of the rough surface conveyor belt 1; the discharging plate 8 is connected to the right side of the rough surface conveyor belt 1; the mesh hole 9 is opened on the discharging plate 8; the suction device 10 is located under the rough surface conveyor belt 1 and is connected to the lower side of the mesh hole 9; wherein, the suction device 10 includes a suction fan 101 and a suction pipe 102. The suction pipe 102 is connected to the suction fan 101, the suction pipe 102 is connected to the lower side of the mesh hole 9, and the suction fan 101 is located under the rough surface conveyor belt 1.

[0041] During use, the cotton strip is conveyed to the section rack 6 through the feeding rack 7. The section rack 6 respectively guides the cotton strip into the corresponding cotton strip feeding holes 5 and enters the tension roller assembly 3. The tension roller assembly 3 breaks the cotton strip and sends it onto the rough surface conveyor belt 1. The cotton strip is sent into the corresponding cotton ball forming tube 2 through the rough surface conveyor belt 1 and rolls into cotton balls in the cotton ball forming tube 2. The cotton balls are then sent out through the discharging plate 8. When passing through the discharging plate 8, the cotton balls roll onto the mesh hole 9. By the operation of the suction fan 101, the suction pipe 102 sucks air downward into the mesh hole 9, so that the cotton fluffs on the surface of the cotton balls will be sucked away by the suction pipe 102 when the cotton balls roll over the mesh hole 9, effectively preventing the cotton fluffs from floating out when the cotton balls fall, thereby increasing the smoothness of the cotton balls and the cleanliness of the production workshop.

[0042] According to some embodiments of the present application, optionally, an aggregate box is arranged on the left side of the suction fan 101 and is installed under the rough surface conveyor belt 1. It has the function of collecting the absorbed cotton fluffs for centralized treatment.

[0043] According to some embodiments of the present application, optionally, cotton sliver feeding rollers 11 and driving wheels 12 are connected to both sides of the feeding rack 7. The cotton sliver feeding rollers 11 and the driving wheels 12 are coaxial. Side plates 13 are installed on the side of the rough surface conveyor belt 1 close to the feeding rack 7. A rotating rod 14 is provided on the side plates 13, and a driven wheel 15 is installed on the rotating rod 14. The driving wheel 12 is connected to the driven wheel 15 through a chain passing through the partition plate 4. A driving member 16 is installed on the lower side of the rough surface conveyor belt 1, and the driving member 16 is connected to the rotating rod 14 through a chain drive. The tension roller assembly 3 is divided into an upper group of tension rollers and a lower group of tension rollers. The upper group of tension rollers rotates in an intermittent pause state, and the lower group of tension rollers rotates continuously. The driving member 16 is connected to the upper group of tension rollers through a chain drive. The intermittently pausing tension rollers cooperate with the continuously rotating tension rollers, and the driving wheel 12, the driven wheel 15, the rotating rod 14, the driving member 16 and the upper group of tension rollers are mutually connected through a chain drive, which has the function of synchronous starting and stopping and can break the cotton sliver, so as to realize continuous synchronous feeding, continuously convey the broken cotton sliver onto the rough surface conveyor belt 1, and increase the production efficiency of cotton balls.

[0044] According to some embodiments of the present application, optionally, a feeding ring frame 17 is installed on the side of the feeding rack 7 where the cotton sliver feeding roller 11 is located. When the cotton sliver is initially fed, it first passes through the feeding ring frame 17 and then winds around the cotton sliver feeding roller 11. The feeding ring frame 17 plays a role in supporting the cotton sliver before it reaches the cotton sliver feeding roller 11, so that the cotton sliver remains in its original state and effectively prevents it from deforming.

[0045] According to some embodiments of the present application, optionally, an adjusting assembly 18 is installed on the rough surface conveyor belt 1. The adjusting assembly 18 is connected to the cotton ball forming tube 2. The adjusting assembly 18 includes a support frame 181, a threaded rod 182, a welding frame 183, and a rotating groove 184. The threaded rod 182 is threadedly connected to the support frame 181 and a rotating groove 184 is provided on the lower side. The threaded rod 182 is connected to the welding frame 183 through the rotating groove 184 and can rotate on the welding frame 183 through the rotating groove 184. The welding frame 183 is connected to the cotton ball forming tube 2, and the support frame 181 is installed on the side brackets of the rough surface conveyor belt 1. By rotating the threaded rod 182 on the support frame 181, the threaded rod 182 rises and falls. Under the action of being connected to the welding frame 183 through the rotating groove 184, the welding frame 183 will rise and fall with the threaded rod 182 without rotating, and can drive the cotton ball forming tube 2 to move up and down, so as to realize the function of adjustable spacing between the cotton ball forming tube 2 and the rough surface conveyor belt 1, and further control the production of cotton balls of different sizes.

[0046] According to some embodiments of the present application, optionally, a spring is installed between the welding frame 183 and the support frame 181 and the spring is sleeved on the lower side of the threaded rod 182. By adding the spring, it has the effect of increasing the stability between the welding frame 183 and the support frame 181, so that the cotton ball forming tube 2 is stably maintained in place after adjustment.

[0047] According to some embodiments of the present application, optionally, the cotton ball forming tube 2 adopts a semi-circular metal tube structure, which has the function of allowing the cotton strip that is convenient to break to enter the cotton ball forming tube 2.

[0048] According to some embodiments of the present application, optionally, a tongue-shaped block 19 is installed inside the cotton ball forming tube 2 on the side close to the tension roller assembly 3, and a sandpaper 20 is connected to the right side of the tongue-shaped block 19. Through the tongue-shaped block 19 inside the cotton ball forming tube 2, when the cotton strip enters the cotton ball forming tube 2, it can fully contact the cotton ball forming tube 2 and the rough surface conveyor belt 1. With the cooperation of the rough surface conveyor belt and the sandpaper 20, it has the function of increasing the friction between the cotton strip and the rough surface conveyor belt 1, enabling the cotton strip to quickly form a ball. The latter half of the inside of the cotton ball forming tube 2 is smooth, which has the function of making the surface of the formed cotton ball smoother.

[0049] According to some embodiments of the present application, optionally, a cup-shaped tube with a larger upper part and a smaller lower part is inserted into the mesh hole 9. This structure has the effect of making it smoother for the cotton strip to enter the mesh hole 9. And when conveying it towards the tension roller assembly 3, since the smaller direction of the cup-shaped tube faces the tension roller assembly 3, the cotton strip can be more accurately fed into the tension roller assembly 3.

[0050] It should be understood that the embodiments disclosed in the present utility model are not limited to the specific processing steps or materials disclosed herein, but should extend to equivalent alternatives of such features understood by those of ordinary skill in the relevant art. It should also be understood that the terms used herein are only for the purpose of describing specific embodiments and do not mean to limit.

[0051] The "embodiments" mentioned in the specification mean that the specific features or characteristics described in connection with the embodiments are included in at least one embodiment of the present utility model. Therefore, the phrase "embodiments" that appears throughout the specification does not necessarily refer to the same embodiment.

[0052] In addition, the described features or characteristics can be combined into one or more embodiments in any other suitable way. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the present utility model. However, those skilled in the relevant art will understand that the present utility model can be implemented without one or more of the above specific details or can also be implemented using other methods, components, materials, etc.

Claims

1. A cotton ball production machine, characterized in that: include: Hemp surface conveyor belt (1); A cotton ball forming tube (2) installed above the hemp surface conveyor belt (1); A tension roller assembly (3), which is arranged on the left side of the hemp surface conveyor belt (1) and is located on the side of the cotton ball forming tube (2); A partition plate (4) connected to the upper side of the tension roller assembly (3); A sliver feeding hole (5) is provided on the partition plate (4); A segmented frame (6) mounted on the partition (4); A loading rack (7), which is connected to the partition (4) and is located on the left side of the hemp surface conveyor belt (1); A blanking plate (8) connected to the right side of the bracket of the hemp surface conveyor belt (1); A mesh (9) is provided on the blanking plate (8); A suction device (10) is located under the hemp-surface conveyor belt (1) and connected to the lower side of the mesh (9); wherein: The suction device (10) comprises an exhaust fan (101) and an exhaust pipe (102); the exhaust pipe (102) is connected to the exhaust fan (101); the exhaust pipe (102) is connected to the lower side of the mesh (9); and the exhaust fan (101) is located at the lower side of the hemp surface conveyor belt (1).

2. A cotton ball production machine according to claim 1, characterized in that: Cotton sliver feeding rollers (11) and driving wheels (12) are connected to both sides of the feeding frame (7), and the cotton sliver feeding rollers (11) and the driving wheels (12) are coaxially located.

3. A cotton ball production machine according to claim 2, characterized in that: A side plate (13) is installed on the side of the corrugated conveyor belt (1) close to the loading rack (7), a rotating rod (14) is arranged on the side plate (13), a passive wheel (15) is installed on the rotating rod (14), the active wheel (12) passes through the partition (4) and is connected to the passive wheel (15) by a chain, and a driving member (16) is installed on the lower side of the corrugated conveyor belt (1), and the driving member (16) is connected to the rotating rod (14) by a chain transmission.

4. A cotton ball production machine according to claim 3, characterized in that: The tension roller assembly (3) is divided into an upper group of tension rollers and a lower group of tension rollers. The upper group of tension rollers rotates in an intermittent pause state, while the lower group of tension rollers keeps rotating continuously. The driving member (16) is connected to the upper group of tension rollers via a chain transmission.

5. A cotton ball production machine according to claim 2, characterized in that: The feeding frame (7) is located on the side of the cotton strip feeding roller (11) and is equipped with a feeding ring frame (17).

6. A cotton ball production machine according to claim 1, characterized in that: An adjusting assembly (18) is installed on the hemp surface conveyor belt (1), and the adjusting assembly (18) is connected to the cotton ball forming tube (2). The adjusting assembly (18) comprises a support frame (181), a threaded rod (182), a welding frame (183), and a rotation groove (184). The threaded rod (182) is threadedly connected to the support frame (181) and has a rotation groove (184) on its lower side. The threaded rod (182) is connected to the welding frame (183) through the rotation groove (184) and can rotate on the welding frame (183) through the rotation groove (184). The welding frame (183) is connected to the cotton ball forming tube (2). The support frame (181) is installed on two side brackets of the hemp surface conveyor belt (1).

7. A cotton ball production machine according to claim 6, characterized in that: A spring is installed between the welding frame (183) and the support frame (181), and the spring is sleeved on the lower side of the threaded rod (182).

8. A cotton ball production machine according to claim 1 or 6, characterized in that: The cotton ball forming tube (2) adopts a semicircular metal tube structure.

9. A cotton ball production machine according to claim 8, characterized in that: A tongue-shaped block (19) is installed in one side of the cotton ball forming tube (2) close to the tension roller assembly (3), and sandpaper (20) is connected to the right side of the tongue-shaped block (19).

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