Arrangement device for feeding
By designing a feeding finishing device at the feeding port of the automatic unpacker, the rolling, tilting and slapping components are used to restore the uniform distribution of materials in the packaging bag, the problem of hollowing of the material packaging bag is solved and the smooth operation of the production line is ensured.
Patent Information
- Application Number
- CN202421660943.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The material packaging bag before the feed port of the large automatic unpacker is easily hollowed out after being grabbed by the suction cup robot, resulting in the subsequent steps of the production line being unable to be carried out smoothly.
A feeding finishing device is designed, including a rolling assembly, an incline assembly and a slap assembly. Through the cooperation of these components, the uniform distribution of materials in the packaging bag is restored.
Through the use of the finishing device, the hollowing in the material bag can be effectively eliminated, ensuring the smooth execution of subsequent steps of the production line, and improving production efficiency.
Smart Images

Figure CN222921929U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automatic unpacking, in particular to a sorting device for feeding. Background Art
[0002] An automatic unpacking machine is a device used for automated processing and removal of packages, mainly used for packaging processing in logistics, warehousing and production lines. Its main function is to quickly and efficiently unpack products or goods from their packaging for further processing or sorting. Automatic unpacking machines can process packages at a high rate, significantly improving operating efficiency. Automated operation reduces manual intervention, labor costs and the possibility of human error. Its design ensures that the product is not damaged during the unpacking process, avoiding losses caused by incorrect unpacking methods.
[0003] Automatic unpacking machines play an important role in modern logistics and production fields. They not only improve production efficiency and precision, but also improve the working environment and the safety of product handling. CN220905585U provides an automatic unpacking machine, including a workbench, a sinking trough is provided on one side of the upper end surface of the workbench, a conveyor belt is rotatably arranged in the sinking trough, a material leakage trough is provided on the other side of the upper end surface of the workbench, two clamping plates are symmetrically and movably arranged on the upper end surface of the workbench, a plurality of plug rods are fixed on the opposite surfaces of the two clamping plates, and the end of each plug rod is conical, and a bag pressing assembly is arranged on the workbench; when the utility model is in use, the clamping plate drives the plug rod and the packaging bag to continue to move forward during the leakage process of the packaging bag, and the packaging bag is transferred, and during the movement process, the plurality of plug rods limit the packaging bag to prevent the packaging bag from falling into the leakage trough.
[0004] At present, a feeding conveyor belt is usually set before the feeding port of large-scale automatic unpacking machines. The gantry crane or robot transports the material packaging bags to the feeding conveyor belt. After the suction cup robot grabs the material packaging bag, the material packaging bag will be separated from the material, making the packaging bag hollow, resulting in the inability to smoothly execute the subsequent steps of the production line. Utility Model Content
[0005] In order to solve the above problems existing in the existing ton bag feeding equipment, the utility model provides a feeding sorting device, which restores the uniform distribution of materials in the packaging bag through the cooperation of a rolling component, a tilting component and a slapping component.
[0006] The utility model adopts the following technical solutions to solve the above problems:
[0007] A sorting device for feeding, comprising a feeding channel and an unpacking machine body connected to the feeding channel. A tumbling whole bag assembly, an inclined whole bag assembly, and a flapping whole bag assembly are provided on the surface of the feeding channel. The tumbling whole bag assembly is arranged perpendicular to the advancing direction of the feeding channel. The inclined whole bag assemblies are symmetrically arranged on both sides of the feeding channel. The flapping whole bag assembly includes a support frame assembly and a flapping mechanism. The flapping mechanism is installed below the crossbeam of the support frame assembly, and the flapping mechanism is connected to a power device.
[0008] Further, the feeding channel includes an outer conveyor belt. A conveyor belt support is provided at the bottom of the outer conveyor belt, and a reduction motor for providing power to the outer conveyor belt is fixed on the side of the conveyor belt support.
[0009] Further, the tumbling whole bag assembly includes a bent rod. Support seats are penetrated and connected on both sides of the bent rod, and the support seats are fixedly arranged on the tops of the two side plates of the conveyor belt support.
[0010] Further, the bent rod is connected to a rotating motor. The rotating motor is fixed on the outside of the support seat, and the output end of the rotating motor is coaxially connected to one end of the bent rod.
[0011] Further, each group of inclined whole bag assemblies includes an inclined baffle arranged at a certain angle with the outer conveyor belt. A support assembly is provided between the inclined baffle and the conveyor belt support.
[0012] Further, a plurality of convex strips with smooth surfaces are arranged in parallel on the upper surface of the inclined baffle, and a vibration device is provided on the back of the inclined baffle.
[0013] Further, the support assembly includes a plurality of spring assemblies. One end of the spring assembly is fixed on the back of the inclined baffle, and the other end of the spring assembly is fixed on the tops of the two side plates of the conveyor belt support.
[0014] Further, the flapping mechanism includes a horizontally arranged flapping plate and a vertically arranged connecting rod. The two sides of the flapping plate on both sides of the connecting rod are inclined upward, and an angle of ° is formed between the two flapping plates.
[0015] Further, the power device adopts a cylinder assembly. The output end of the cylinder penetrates the support frame assembly and is fixedly connected to the flapping mechanism.
[0016] Further, the flapping whole bag assembly further includes a photoelectric induction device. The photoelectric induction device is respectively connected to the power device and the reduction motor through signals.
[0017] The beneficial effects of the present utility model are as follows:
[0018] 1. Through the coordination of the tumbling component, the tilting component and the beating component, the materials in the material bag can be fully sorted, the hollows in the material bag can be eliminated, and the subsequent steps of the production line can be smoothly executed;
[0019] 2. The tilting component is equipped with a vibration device, which can imitate manual operation to concentrate the materials scattered to the edge of the material bag to the middle of the material bag, thereby improving the effect of the beating component in the next step;
[0020] 3. The position of the material packaging bag on the conveyor belt is sensed by photoelectric sensing, and the flapping plate acts on the packaging bag by the rapid push and pull of the cylinder to achieve flapping action and restore the uniform distribution of the material in the packaging bag;
[0021] 4. After many designs and tests, the flapping board was finally finalized. It has the best flapping effect without damaging the packaging bag.
[0022] 5. Integrated PLC control can realize delayed and adjustable start of the cylinder, and can tap different positions of the material bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation methods of the present utility model, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings in the following description are some implementation methods of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a structural schematic diagram of the utility model;
[0025] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0026] Figure 3 It is a left-side structural schematic diagram of the utility model.
[0027] In the figure, 1-feeding channel; 101-external conveyor belt; 102-conveyor belt bracket; 103-reduction motor; 2-unpacking machine body; 201-feeding port; 3-rolling bag assembly; 301 bending rod; 302-support seat; 303-rotating motor; 4-tilting bag assembly; 401-tilting baffle; 402-support assembly; 403-vibration device; 5-flapping bag assembly; 501-support frame assembly; 502-flapping mechanism; 503-power device. DETAILED DESCRIPTION
[0028] In the description of the present utility model, unless otherwise specified, the orientation or positional relationship indicated by terms such as "upper", "lower", "top", "bottom", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the referred mechanism or component must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0029] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above terms in the present utility model can be understood according to specific circumstances.
[0030] As Figures 1-3 shown, the present utility model provides a sorting device for feeding, which includes a feeding channel 1 and a bag unpacking machine main body 2 connected to the feeding channel 1. The feeding channel 1 includes an outer conveyor belt 101. A conveyor belt support 102 is provided at the bottom of the outer conveyor belt 101. A reduction motor 103 that provides power for the outer conveyor belt 101 is fixed on the side of the conveyor belt support 102. An inlet 201 is provided at the connection between the bag unpacking machine main body 2 and the feeding channel 1. The width of the inlet 201 is greater than that of the outer conveyor belt 101. The outer conveyor belt 101 is connected to an inner conveyor belt inside the bag unpacking machine main body 2 through the inlet 201, ensuring that the material bags on the outer conveyor belt 101 can be transported to the inner conveyor belt through the inlet 201.
[0031] A tumbling bag sorting assembly 3, an inclined bag sorting assembly 4, and a beating bag sorting assembly 5 are provided on the surface of the feeding channel 1. The tumbling bag sorting assembly 3 is arranged perpendicular to the advancing direction of the feeding channel 1. The inclined bag sorting assembly 4 is symmetrically arranged on both sides of the feeding channel 1. The beating bag sorting assembly 5 is arranged at the front end of the inlet 201.
[0032] The tumbling bag sorting assembly 3 includes a bent rod 301. The bent rod 301 is made of a rigid material. Its lower part is close to the surface of the outer conveyor belt 101 but does not contact the outer conveyor belt 101. Support seats 302 are penetrated and connected on both sides of the bent rod 301. The support seats 302 are fixedly arranged on the tops of the two side plates of the conveyor belt support 102. The bent rod 301 is connected to a rotating motor 303. The rotating motor 303 is fixed on the outside of the support seat 302. The output end of the rotating motor 303 is coaxially connected to one end of the bent rod 301. The rotating motor 303 drives the bent rod 301 to rotate. When the material bag passes by, the bottom of the material bag can be tumbled, so that the materials in the material bag are redistributed, reducing the air voids.
[0033] The inclined whole bag assembly 4 includes two groups. Each group of the inclined whole bag assembly 4 includes an inclined baffle 401 arranged at an angle with the outer conveyor belt 101. The inclination angle of the inclined baffle 401 can be adjusted according to the size of the material bag. A support assembly 402 is provided between the inclined baffle 401 and the conveyor belt support 102. The support assembly 402 includes multiple groups of spring assemblies. One end of the spring assembly is fixed to the back of the inclined baffle 401, and the other end of the spring assembly is fixed to the tops of the two side plates of the conveyor belt support 102. The support assembly 402 can not only support the inclined baffle 401, but also, due to its own elastic effect, reduce the influence of the pressure of the material bag on the conveyor belt support 102, ensuring the device is more stable. On the upper surface of the inclined baffle 401, a plurality of smooth convex strips are arranged in parallel, which can increase the contact area with the material bag and improve the sorting efficiency. A vibration device 403 is provided on the back of the inclined baffle 401, which can imitate manual operation, concentrate the materials scattered to the edges of the material bag to the middle of the material bag, and improve the effect of the next step of the beating assembly.
[0034] The beating whole bag assembly 5 includes a support frame assembly 501 and a beating mechanism 502. The support frame assembly 501 includes vertical supports fixed on both sides of the feeding channel and a horizontal support fixed between the two vertical supports. The beating mechanism 502 is installed below the lower cross beam of the support frame. The beating mechanism 502 includes a horizontally arranged beating plate and a vertically arranged connecting rod. The two sides of the beating plate on both sides of the connecting rod are inclined upward. The beating plate has been finalized after multiple designs and tests. The angle between the two beating plates is 170°, which can increase the contact area between the beating plate and the material bag and achieve the best beating effect without damaging the packaging bag. The beating mechanism 502 is connected with a power device 503. In this embodiment, the power device 503 adopts a cylinder assembly. The cylinder is arranged above the lower cross beam of the support frame, and its output end passes through the cross beam and is fixedly connected with the connecting rod of the beating mechanism 502. The beating whole bag assembly 5 also includes a photoelectric induction device, integrated with PLC control. The photoelectric induction device is respectively connected with the power device 503 and the reduction motor 103 through signals. By photoelectric induction, the position of the material packaging bag on the outer conveyor belt 101 is sensed, and the cylinder is used for quick push and pull, and the beating plate acts on the packaging bag to realize the beating action and restore the uniform distribution of the materials in the packaging bag.
[0035] When the utility model works, the material bag is placed on the surface of the outer conveyor belt 101 of the feeding channel 1 by a gantry crane, a manipulator or a forklift. Through the cooperation of the rolling component, the tilting component and the flapping component, the materials in the material bag can be fully sorted out, the air pockets in the material bag can be eliminated, and the subsequent steps of the production line can be smoothly executed; the rotating motor 303 drives the bending rod 301 to rotate. When the material bag passes by, the bottom of the material bag can be rolled over, so that the materials in the material bag are redistributed and the air pockets are reduced; the two tilting baffles 401 can hold both sides of the material bag and cooperate with the vibration device 403 to imitate manual operation, so as to concentrate the materials scattered at the edges of the material bag to the middle of the material bag; integrated PLC control can realize the delay-adjustable start of the power device 503, that is, the cylinder, so that the flapping mechanism 502 can flap different positions of the material bag. The pushing and pulling time of the cylinder is adjustable, and only 70% of the stroke of the cylinder is used to achieve the hitting effect. When the whole bag flapping component 5 is running, the outer conveyor belt 101 stops conveying. After the flapping action is completed, the outer conveyor belt 101 resumes conveying.
[0036] The above has described the present utility model in detail through embodiments, but the above content is only the preferred embodiment of the present utility model and cannot be considered as limiting the implementation scope of the present utility model. All equivalent changes and improvements made according to the scope of the application of the present utility model shall still fall within the scope covered by the patent of the present utility model.
Claims
1. A feeding arrangement device, comprising a feeding channel (1) and a packing machine body (2) connected to the feeding channel (1), characterized in that: The surface of the feed channel (1) is provided with a rolling bag assembly (3), a tilting bag assembly (4) and a beating bag assembly (5); the rolling bag assembly (3) is arranged perpendicular to the forward direction of the feed channel (1); the tilting bag assembly (4) is symmetrically arranged on both sides of the feed channel (1); the beating bag assembly (5) comprises a support frame assembly (501) and a beating mechanism (502); the beating mechanism (502) is installed under the crossbeam of the support frame assembly (501); and the beating mechanism (502) is connected to a power device (503).
2. A feeding arrangement device according to claim 1, characterized in that: The feed channel (1) comprises an outer conveyor belt (101), a conveyor belt bracket (102) is provided at the bottom of the outer conveyor belt (101), and a reduction motor (103) for providing power to the outer conveyor belt (101) is fixed on the side of the conveyor belt bracket (102).
3. A feeding arrangement device according to claim 2, characterized in that: The bag tumbling assembly (3) comprises a bending rod (301), and support seats (302) are connected through both sides of the bending rod (301), and the support seats (302) are fixedly arranged on the top of the two side plates of the conveyor belt support (102).
4. A feeding arrangement device according to claim 3, characterized in that: The bending rod (301) is connected to a rotating motor (303), the rotating motor (303) is fixed to the outside of the support seat (302), and the output end of the rotating motor (303) is coaxially connected to one end of the bending rod (301).
5. A feeding arrangement device according to claim 2, characterized in that: Each group of inclined bag-filling components (4) comprises an inclined baffle (401) arranged at a certain angle to the outer conveyor belt (101), and a supporting component (402) is arranged between the inclined baffle (401) and the conveyor belt support (102).
6. A feeding arrangement device according to claim 5, characterized in that: The upper surface of the inclined baffle (401) is provided with a plurality of convex strips with smooth surfaces in parallel, and the back surface of the inclined baffle (401) is provided with a vibration device (403).
7. A feeding arrangement device according to claim 5, characterized in that: The support assembly (402) includes a plurality of spring assemblies, one end of each spring assembly is fixed to the back of the inclined baffle (401), and the other end of each spring assembly is fixed to the top of the two side plates of the conveyor belt support (102).
8. A feeding arrangement device according to claim 1, characterized in that: The flapping mechanism (502) comprises a horizontally arranged flapping plate and a vertically arranged connecting rod, and the flapping plates on both sides of the connecting rod are arranged to tilt upward, and an angle of 170° is formed between the two flapping plates.
9. A material handling device according to claim 1, characterized in that: The power device (503) adopts a cylinder assembly, and the output end of the cylinder passes through the support frame assembly (501) and is fixedly connected to the beating mechanism.
10. A material handling device according to claim 1, characterized in that: The whole bag beating assembly (5) further comprises a photoelectric sensing device, and the photoelectric sensing device is respectively connected to the power device (503) and the reduction motor (103) via signals.
Citation Information
Patent Citations
Automatic bale breaker
CN220905585U