Automatic rod feeding structure of spraying line blanking machine
By using the linkage coordination and servo grabbing mechanism of multiple cylinders in the spraying equipment discharge machine, the problem of poor stability of the automatic uproar structure is solved, and the continuity and efficiency of the production line are improved.
Patent Information
- Application Number
- CN202421623916.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The structural stability of the automatic lifting mechanism of the existing spraying equipment is poor, and it is prone to choke phenomenon, which affects the continuity of the production line, resulting in low efficiency and high maintenance costs.
The linkage of multiple cylinders is adopted, and the design includes the X-axis, Y-axis, and Z-axis servo grabbing mechanism and the plating rod uprod mechanism. By supporting components such as linear guide rails, push rod cylinders, press rod cylinders, sliding platform connecting rod cylinders and top rod cylinders, the functions of automatic and rapid uprod and pushing the plating rod are realized.
It improves the stability and reliability of automatic leverage, ensures the continuity of the production line, improves work efficiency, and reduces maintenance costs.
Smart Images

Figure CN222922354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loading and unloading materials on a spraying line, and more specifically to an automatic rod-loading structure of a loading and unloading machine on a spraying line. Background Art
[0002] The traditional automatic rod-raising mechanism of the feeder of spraying equipment currently on the market has poor structural stability, and often gets stuck and cannot be raised automatically, which affects the continuity of the production line, resulting in low efficiency and high maintenance costs.
[0003] In order to improve the stability and reliability of automatic rod raising and ensure the continuity of the automatic spraying production line, the utility model has developed a plurality of cylinders. When working, various mechanisms cooperate closely and orderly to realize automatic and rapid completion of rod raising, with strong working continuity and improved work efficiency. Utility Model Content
[0004] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provides an automatic rod-raising structure for a spray line feeder.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic rod-up structure of a spray line feeder, comprising: a grabbing and moving mechanism and an automatic rod-up mechanism, the grabbing and moving mechanism comprising: an X-axis servo grabbing mechanism, a Y-axis servo grabbing mechanism and a Z-axis servo grabbing mechanism, the Y-axis servo grabbing mechanism is fixedly installed at the top rear end of the automatic rod-up mechanism, the Z-axis servo grabbing mechanism is movably installed on the Y-axis servo grabbing mechanism, and the X-axis servo grabbing mechanism is installed at the rear end of the automatic rod-up mechanism;
[0006] The automatic rod-lifting mechanism includes: a plating rod-lifting mechanism and a plating rod-servo circulation conveying mechanism. The plating rod-servo circulation conveying mechanism is installed on the upper part of the inner walls on the left and right sides of the automatic rod-lifting mechanism. The plating rod-lifting mechanism includes a support frame. The front top end of the support frame is provided with a discharge device on both sides. The rear top end of the support frame is provided with a rod-lifting device on both sides. The middle part of the support frame is provided with a push rod device. The left and right top ends of the support frame are provided with PE guide rails.
[0007] A further preferred solution: the discharge device includes: a material storage position, a rod discharge cylinder and a material discharge plate, wherein the material storage position is installed at the top of the support frame, the rod discharge cylinder is arranged on the inner side of the left and right inner walls of the support frame, and the material discharge plate is arranged at the top of the rod discharge cylinder.
[0008] A further preferred solution: the upper rod device includes: a pressure rod cylinder, a sliding rod cylinder and a push rod cylinder, wherein the pressure rod cylinder is arranged on the outside of the left and right walls of the support rod, the sliding rod cylinder is arranged at the top of the support rod, and the push rod cylinder is arranged on one side of the sliding rod cylinder.
[0009] Further preferred solution: The push rod device includes a support linear guide rail, a push rod cylinder, and a push rod block. The push rod cylinder is arranged in the middle of the support frame. The support linear guide rails are arranged on both sides of the push rod cylinder and are fixedly installed on the support frame. A sliding plate is arranged at the tail end of the push rod cylinder, and the push rod block is arranged at the top ends on both sides of the sliding plate.
[0010] Further preferred solution: The electroplating rod servo cyclic conveying mechanism includes a conveying chain and a fixed rod. The two ends of the fixed rod are connected to the conveying chains on both sides, and conveying chain fixing seats are further arranged at the top ends on both sides of the fixed rod.
[0011] Further preferred solution: A push rod positioning block is arranged at the top end of the push rod cylinder, and the pressing plate of the pressing rod cylinder has an inclined surface.
[0012] Further preferred solution: An inductor is arranged on one side of the sliding table connecting rod cylinder, and a card slot is arranged at the front end of the sliding table connecting rod cylinder.
[0013] Beneficial effects:
[0014] 1. Two support linear guide rails are adopted. The cylinder uses a separate solenoid valve and pressure regulating valve to control the push rod cylinder, and the electroplating rod is pushed forward quickly and smoothly to the in-place position with appropriate air pressure and then quickly retracted; it ensures that multiple electroplating rods move forward smoothly and quickly on the PE guide rail, enabling the electroplating rods to very smoothly fall into the grooves on the sliding table cylinder.
[0015] 2. Pressing rod cylinders are installed on both sides of the structure. The pressing plates with inclined surfaces are installed on the cylinders. When the cylinders quickly press down, it assists the first electroplating rod to completely enter the groove, and at the same time, by using the inclined surface, the second electroplating rod is completely retracted back onto the PE guide rail, ensuring the stability of the next action.
[0016] 3. Sliding table cylinders are installed on both sides of the structure. Connecting rod blocks with grooves and inductors are installed on the sliding tables. When the inductor detects the electroplating rod on the groove, it immediately retracts back to the upper rod position.
[0017] 4. Jacking rod cylinders are installed on both sides of the upper rod position, which can jack up the electroplating rod on the groove into the PE fixing seat with grooves. The PE fixing seat is mounted on the jig rod of the servo cyclic conveying chain, and then the conveying chain sends the electroplating rod to the next working station.
[0018] 5. At the material storage position, rod placing cylinders are installed on both sides. Rod placing plates are installed on the cylinders. Under manual intervention, multiple electroplating rods at the material storage position are pushed onto the rod placing plates, and the rod placing cylinders descend, and all the electroplating rods fall flat on the PE guide rail.
[0019] 6. Under the precise control of multiple cylinders, they are quickly and orderly linked and coordinated. The electroplating rod completes the upper rod action, ensuring the continuity of the equipment production and improving the efficiency. Description of the Drawings
[0020] Figure 1 This is the overall structure diagram of the present utility model.
[0021] Figure 2 This is the structure diagram of the automatic rod loading structure of the present utility model.
[0022] Figure 3 This is the side view structure diagram of the automatic rod loading structure of the present utility model.
[0023] Figure 4 This is the rear view structure diagram of the automatic rod loading structure of the present utility model.
[0024] Figure 5 This is the structure diagram of the overall and spraying line body conveying device of the present utility model.
[0025] Figure 6 This is the structure diagram of the slide table connecting rod cylinder of the present utility model.
[0026] Figure 1-6 In the figure: 1. Support frame; 2. Material storage position; 3. Rod releasing cylinder; 4. Material discharging plate; 5. PE guide rail; 6. Pressing rod cylinder; 7. Slide table connecting rod cylinder; 8. Jacking rod cylinder; 9. Support linear guide rail; 10. Push rod cylinder; 11. Push rod block; 12. Electroplated rod loading mechanism; 13. Electroplated rod servo circulating conveying mechanism; 14. X-axis servo grasping mechanism; 15. Y-axis servo grasping mechanism; 16. Z-axis servo grasping mechanism; 17. Conveyor chain fixing seat; 18. Electroplated rod positioning block; 19. Jacking rod positioning block; 20. Inductor; 21. Card slot; 22. Grasping and moving mechanism; 23. Automatic rod loading mechanism; 24. Material discharging device; 25. Rod loading device; 26. Push rod device. Detailed Embodiment
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached Figures 1-6 in the embodiments of the present utility model.
[0028] Please refer to Figure 1-6 In the embodiments of the present utility model, an automatic rod loading structure of a spraying line unloading machine includes: a grasping and moving mechanism 22 and an automatic rod loading mechanism 23. The grasping and moving mechanism 22 includes: an X-axis servo grasping mechanism 14, a Y-axis servo grasping mechanism 15, and a Z-axis servo grasping mechanism 16. The Y-axis servo grasping mechanism 15 is fixedly installed at the rear top end of the automatic rod loading mechanism 23. The Z-axis servo grasping mechanism 16 is movably installed on the Y-axis servo grasping mechanism 15. The X-axis servo grasping mechanism 14 is installed at the rear end of the automatic rod loading mechanism 23;
[0029] The automatic rod loading mechanism 23 includes: an electroplated rod loading mechanism 12 and an electroplated rod servo cyclic conveying mechanism 13. The electroplated rod servo cyclic conveying mechanism 13 is installed on the upper parts of the inner walls on the left and right sides of the automatic rod loading mechanism 23. The electroplated rod loading mechanism 12 includes a support frame 1. On both sides of the front top end of the support frame 1, a material feeding device 24 is provided. On both sides of the rear top end of the support frame 1, a rod loading device 25 is provided. In the middle of the support frame 1, a push rod device 26 is provided. On the top ends of the left and right sides of the support frame 1, a PE guide rail 5 is provided.
[0030] In the embodiment of the present utility model, the material feeding device 24 includes: a material storage position 2, a rod releasing cylinder 3 and a material feeding plate 4. Among them, the material storage position 2 is installed at the top end of the support frame 1. The rod releasing cylinder 3 is arranged on the inner sides of the left and right inner walls of the support frame 1. The material feeding plate 4 is arranged at the top end of the rod releasing cylinder 3. When the electroplated rods on the PE guide rail 5 are almost used up, the worker pushes the electroplated rods into the material feeding plate 4. Subsequently, the rod releasing cylinder 3 descends, and the electroplated rods fall on the PE guide rail 5. After that, the push rod cylinder 10 moves forward quickly and then retreats quickly, so that the electroplated rods fall into the card slots 21 on the slide table rod connecting cylinder 7.
[0031] In the embodiment of the present utility model, the rod loading device 25 includes: a pressing rod cylinder 6, a slide table rod connecting cylinder 7 and a top rod cylinder 8. Among them, the pressing rod cylinder 6 is arranged on the outer sides of the left and right walls of the support rod. The slide table rod connecting cylinder 7 is arranged at the top end of the support rod. The top rod cylinder 8 is arranged on one side of the slide table rod connecting cylinder 7. After the electroplated rods fall into the card slots 21 on the slide table rod connecting cylinder 7, after the inductor 20 on the slide table rod connecting cylinder 7 senses the electroplated rods, the slide table rod connecting cylinder 7 moves and retreats to the rod loading position, and the top rod cylinder 8 moves upward to push the electroplated rods into the conveying chain fixing seat 17 of the electroplated rod servo cyclic conveying mechanism 13.
[0032] In the embodiment of the present utility model, the push rod device 26 includes: a support linear guide rail 9, a push rod cylinder 10 and a push rod block 11. Among them, the push rod cylinder 10 is arranged in the middle of the support frame 1. The support linear guide rail 9 is arranged on both sides of the push rod cylinder 10 and is fixedly installed on the support frame 1. A sliding plate is arranged at the tail end of the push rod cylinder 10. The push rod block 11 is arranged at the top ends of both sides of the sliding plate. When carrying out the feeding work, the electroplated rods are moved on the PE guide rail 5 through the movement of the push rod cylinder 10.
[0033] In the embodiment of the present utility model, the electroplated rod servo cyclic conveying mechanism 13 includes a conveying chain and a fixed rod. Among them, both ends of the fixed rod are connected to the conveying chains on both sides, and conveying chain fixing seats 17 are further arranged at the top ends of both sides of the fixed rod. When the device is working, the electroplated rod servo cyclic conveying mechanism 13 circulates and moves to cooperate with the grasping and moving mechanism 22 and the automatic rod loading mechanism 23 to complete the automatic rod loading work.
[0034] In the embodiment of the present utility model, a ejector rod positioning block 19 is provided at the top of the ejector rod cylinder 8. The pressing plate of the pressing rod cylinder 6 has an inclined surface. When performing the automatic rod feeding operation, the pressing plate with the inclined surface can cause the second electroplating rod to be pushed back onto the PE slide rail 5 when the first rod enters the card slot 21. An inductor 20 is provided on one side of the slide table rod connecting cylinder 7, and a card slot 21 is provided at the front end of the slide table rod connecting cylinder 7.
[0035] Working principle: When the device is working, the spraying line continuously conveys the products that need vacuum coating in a cycle. The electroplating rods are pushed onto the electroplating rod servo circulating conveying mechanism 13 through the automatic rod feeding mechanism 23. The conveying mechanism conveys the electroplating rods to the product discharging position. Subsequently, the X-axis servo grasping mechanism 14 grabs the product that needs vacuum coating during movement to the Y-axis servo grasping mechanism 15. The Z-axis servo grasping mechanism 16 grabs the product on the X-axis servo grasping mechanism 14 and moves along with the Y-axis servo grasping mechanism 15, and places the product on the electroplating rod of the blanking machine conveying line. The electroplating rod servo circulating conveying mechanism 13 conveys the product to the next working position, and then the worker takes it out.
Claims
1. An automatic rod-loading structure for a spray line feeder, comprising: A grabbing moving mechanism (22) and an automatic rod-lifting mechanism (23), characterized in that: the grabbing moving mechanism (22) comprises: an X-axis servo grabbing mechanism (14), a Y-axis servo grabbing mechanism (15) and a Z-axis servo grabbing mechanism (16), the Y-axis servo grabbing mechanism (15) is fixedly mounted on the top rear portion of the automatic rod-lifting mechanism (23), the Z-axis servo grabbing mechanism (16) is movably mounted on the Y-axis servo grabbing mechanism (15), and the X-axis servo grabbing mechanism (14) is mounted on the rear end of the automatic rod-lifting mechanism (23); The automatic rod-lifting mechanism (23) comprises: a plating rod-lifting mechanism (12) and a plating rod servo-circulation conveying mechanism (13); the plating rod servo-circulation conveying mechanism (13) is installed on the upper part of the inner wall on the left and right sides of the automatic rod-lifting mechanism (23); the plating rod-lifting mechanism (12) comprises a support frame (1); a discharge device (24) is arranged on both sides of the top of the front part of the support frame (1); a rod-lifting device (25) is arranged on both sides of the top of the rear part of the support frame (1); a push rod device (26) is arranged in the middle of the support frame (1); and PE guide rails (5) are arranged on the top of the left and right sides of the support frame (1).
2. The automatic rod-loading structure of the spray line feeder according to claim 1 is characterized in that: The material discharge device (24) comprises: a material storage position (2), a rod discharge cylinder (3) and a material discharge plate (4), wherein the material storage position (2) is installed on the top of the support frame (1), the rod discharge cylinder (3) is arranged on the inner side of the left and right inner walls of the support frame (1), and the material discharge plate (4) is arranged on the top of the rod discharge cylinder (3).
3. The automatic rod-loading structure of the spray line feeder according to claim 1 is characterized in that: The rod-lifting device (25) comprises: a pressure rod cylinder (6), a slide connecting rod cylinder (7) and a push rod cylinder (8), wherein the pressure rod cylinder (6) is arranged on the outer sides of the left and right walls of the support rod, the slide connecting rod cylinder (7) is arranged on the top of the support rod, and the push rod cylinder (8) is arranged on one side of the slide connecting rod cylinder (7).
4. The automatic rod-loading structure of the spray line feeder according to claim 1 is characterized in that: The push rod device (26) comprises: a supporting linear guide rail (9), a push rod cylinder (10) and a push rod block (11), wherein the push rod cylinder (10) is arranged in the middle of the support frame (1), the supporting linear guide rail (9) is arranged on both sides of the push rod cylinder (10), and the supporting linear guide rail (9) is fixedly installed on the support frame (1), a sliding plate is arranged at the rear end of the push rod cylinder (10), and the push rod block (11) is arranged at the top ends of both sides of the sliding plate.
5. The automatic rod-loading structure of the spray line feeder according to claim 1 is characterized in that: The electroplating rod servo circulation conveying mechanism (13) comprises a conveying chain and a fixed rod, wherein two ends of the fixed rod are connected to the conveying chains on both sides, and conveying chain fixing seats (17) are also arranged at the top ends of both sides of the fixed rod.
6. The automatic rod-loading structure of the spray line feeder according to claim 3 is characterized in that: A push rod positioning block (19) is arranged at the top end of the push rod cylinder (8), and the pressing plate of the pressure rod cylinder (6) has an inclined surface.
7. The automatic rod-loading structure of the spray line feeder according to claim 3 is characterized in that: A sensor (20) is provided on one side of the slide connecting rod cylinder (7), and a clamping groove (21) is provided at the front end of the slide connecting rod cylinder (7).