Disc distributing mechanism and disc arranging machine
By designing a partition mechanism including a driving mechanism and a temporary storage area, the two-way plate placement of the rice plate is realized, and the problem of low unidirectional plate efficiency in the prior art is solved, and the efficiency of plate placement and partition efficiency are improved.
Patent Information
- Application Number
- CN202421607580.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the prior art, the disc division mechanism can only turn the seedling plate into one-way and slide it into one-way, resulting in low efficiency of the plate.
A disc splitting mechanism is designed, including a driving mechanism and a temporary storage area. The driving mechanism drives the execution component forward or reverse movement through the motor and the sprocket pair, so that the seedling plate is separated from the temporary storage area and translated to the tray release mechanism to realize two-way placing.
Through two-way placing, the efficiency of placing the seedling tray is improved, and the problem of sprinkling soil, seeds, etc. in the seedling tray is avoided. At the same time, the space and efficiency of the tray are increased in the temporary storage area of the seedling tray are increased.
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Figure CN222922400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural machinery, and more specifically, to a disk separating mechanism and a seedling tray placing machine. Background Art
[0002] The seedling tray is an indispensable component of a rice transplanter, and its main function is to realize the seedling raising process of rice seedlings. The seedling tray is made of polyvinyl chloride as raw material and processed by special process formula through thermoforming. It has the characteristics of light weight, easy handling, convenient storage and low use cost.
[0003] The seedling tray can be reused. In existing large-scale seedling raising bases, it is necessary to frequently retrieve and place the seedling trays. Once the seedling trays are used, they are directly placed on the ground, and the retrieval and placement mainly rely on manual labor, with very low efficiency. With the improvement of mechanical automation level, there are also cases of using mechanical equipment to place the seedling trays. For example, the Chinese patent document with the publication number CN213280636U discloses an automatic seedling tray placing device for paddy fields. When distributing the seedling trays to the fields, it is necessary to use a disk separating mechanism to dial the seedling trays onto a turning mechanism, and the turning mechanism flips the seedling trays so that the seedling trays slide down from the seedling tray placing mechanism to complete the placing work. However, this turning mechanism can only flip to one side, causing the seedling trays to slide off unidirectionally for placing, resulting in low placing efficiency. Summary of the Utility Model
[0004] 1. Technical problems to be solved by the utility model
[0005] The purpose of the present utility model is to provide a seedling tray disk separating mechanism and a seedling tray placing machine, so as to solve the problem in the prior art that the disk separating mechanism can only flip and slide the seedling trays unidirectionally for unidirectional placing, resulting in low placing efficiency.
[0006] 2. Technical solutions
[0007] To achieve the above purpose, the present utility model provides a disk separating mechanism, which includes a driving mechanism and a temporary storage area. The temporary storage area is used for temporarily storing the disk body. The driving mechanism is connected to an execution component, and the driving mechanism drives the execution component to move forward or backward, and the execution component separates the disk body from the temporary storage area.
[0008] Furthermore, the driving mechanism includes a motor and a sprocket pair, and the motor drives the sprocket pair to rotate. The execution component includes a push rod, and the push rod is installed on the chain of the sprocket pair, and the push rod moves along the rotation trajectory of the chain.
[0009] Furthermore, the sprocket pair includes a driving sprocket pair and a driven sprocket pair. The driving sprocket pair and the driven sprocket pair are respectively arranged on both sides of the disk inlet direction of the temporary storage area, and the driving sprocket pair and the driven sprocket pair are connected by a transmission rod.
[0010] Further, the driving sprocket pair includes a first sprocket, a second sprocket and a first chain. The first chain connects the first sprocket and the second sprocket, and the first chain is arranged across the temporary storage area; the driven sprocket pair includes a third sprocket, a fourth sprocket and a second chain. The second chain connects the third sprocket and the fourth sprocket, and the second chain is arranged across the temporary storage area; the transmission rod connects the first sprocket and the third sprocket, and both ends of the push rod are respectively connected to the first chain and the second chain.
[0011] Further, both ends of the transmission rod are respectively connected to the first chain and the second chain through connecting members. The connecting members are bent to form two end faces, one of which is connected to the side surface of the first chain or the second chain, and the other end face is fixedly connected to the end of the transmission rod.
[0012] Further, a power assist mechanism is arranged in the temporary storage area, and the power assist mechanism assists the seedling tray to move in the length direction of the temporary storage area.
[0013] Further, the power assist mechanism is arranged on the inlet side of the temporary storage area, or the power assist mechanism covers the temporary storage area in the length direction.
[0014] Further, the power assist mechanism includes a plurality of auxiliary belts and a plurality of pulleys. The auxiliary belts are sleeved on the pulleys, and the rotation of the pulleys drives the auxiliary belts to move the tray body.
[0015] The present utility model also provides a tray arranging machine, which includes a tray placing mechanism and the above-mentioned tray separating mechanism. The tray placing mechanism includes two and is respectively arranged on both sides of the tray separating mechanism. The executing component moves forward or backward to transfer the tray body from the tray separating mechanism to the tray placing mechanism, and the tray placing mechanism places the tray body downwards.
[0016] Further, a traveling mechanism is further included. The traveling mechanism is arranged on both sides of the tray separating mechanism, and the traveling mechanism is used to drive the tray separating mechanism and the tray placing mechanism to move together.
[0017] 3. Beneficial effects
[0018] Adopting the technical solution provided by the present utility model, compared with the existing well-known technology, the following beneficial effects are obtained:
[0019] (1) For a tray separating mechanism of the present utility model, the executing component moves forward or backward under the drive of the driving mechanism, so that the seedling tray or other tray bodies can be separated from the temporary storage area in the forward or reverse direction, so that the seedling tray can be arranged from two directions, improving the tray arranging efficiency.
[0020] (2) A disk - separating mechanism of the present utility model. The driving sprocket pair and the driven sprocket pair are respectively arranged on both sides of the feeding direction of the seedling tray temporary storage area, so that the seedling tray temporary storage area has enough space to temporarily store the transferred seedling trays, and it can also avoid the movement interference between the seedling trays and the driving sprocket pair and the driven sprocket pair. The transmission rod can transmit the power of the driving sprocket pair to the driven sprocket pair, so that the driven sprocket pair rotates synchronously with the driving sprocket pair.
[0021] (3) A disk - separating mechanism of the present utility model. The connecting piece can help the transmission rod overcome the disadvantage of inconvenient installation on the chain, and it can also not interfere with the movement of the chain. A power - assisting mechanism is arranged on the inlet side of the seedling tray temporary storage area, which can make the seedling trays smoothly enter the seedling tray temporary storage area, prevent the seedling trays from being blocked at the inlet end, and improve the disk - separating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In the drawings, the dimensions and ratios do not represent the dimensions and ratios of the actual products. The drawings are merely illustrative, and for the sake of clarity, some non - essential elements or features are omitted.
[0023] Figure 1 is a schematic structural diagram of the seedling - placing machine according to an embodiment of the present utility model;
[0024] Figure 2 is an embodiment of the present utility model Figure 1 is a schematic structural diagram of the disk - separating mechanism at position A in the figure.
[0025] Explanation of the reference numerals in the schematic diagram:
[0026] 1. Driving mechanism; 101. First sprocket; 102. Second sprocket; 103. First chain; 104. Third sprocket; 105. Fourth sprocket; 106. Second chain; 107. Connecting piece; 2. Push rod; 3. Transmission rod; 4. Power - assisting mechanism; 401. Auxiliary belt; 402. Pulley; 5. Disk - placing mechanism; 6. Traveling mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] To further understand the content of the present utility model, the present utility model will be described in detail in combination with the drawings and embodiments. What is described here is only the preferred embodiment of the present utility model. Those skilled in the art can think of other ways to implement the present utility model on the basis of the preferred embodiment, and other ways also fall within the scope of the present utility model.
[0028] Embodiment 1
[0029] Refer to Figures 1-2The present embodiment provides a plate placing machine, including a plate placing mechanism 5 and a plate dividing mechanism. The plate placing mechanism 5 includes two plates which are respectively arranged on both sides of the plate dividing mechanism. The actuator moves forward or reversely to transfer the plate body from the plate dividing mechanism to the plate placing mechanism 5. The plate placing mechanism 5 lowers the plate body, and two-way plate placing can be performed.
[0030] like Figure 2 As shown, the tray separation mechanism is used to transfer the seedling tray to the tray placement mechanism, including a driving mechanism 1 and a temporary storage area for the seedling tray. The driving mechanism 1 is connected to the execution component, and the driving mechanism 1 drives the execution component to move. The execution component contacts the seedling tray in the temporary storage area of the seedling tray and applies a driving force. The driving mechanism 1 drives the execution component to move forward or reversely, so that the seedling tray is separated from the temporary storage area and then translated to the tray placement mechanism 5. Compared with the transfer method of flipping to the tray placement mechanism 5 in the prior art, the execution component drives the seedling tray to translate to prevent the soil, seeds, etc. in the seedling tray from spilling out. Moreover, the forward or reverse movement of the execution component can make the seedling tray separated from the temporary storage area in a forward or reverse direction, and can enter the tray placement mechanism 5 from two directions, realizing a two-way tray placement function and improving the tray placement efficiency.
[0031] Specifically, Figure 2 As shown, in this embodiment, the driving mechanism 1 includes a motor and a sprocket pair, and the motor drives the sprocket pair to rotate. The actuator includes a push rod 2, which is fixedly mounted on the chain of the sprocket pair. The push rod 2 moves along the rotation trajectory of the chain. The push rod 2 moves to the position of the seedling tray and pushes the seedling tray to translate. The sprocket pair includes a driving sprocket pair and a driven sprocket pair, which are respectively arranged on both sides of the feeding direction of the seedling tray temporary storage area, so that the seedling tray temporary storage area has enough space to temporarily store the transferred seedling tray, and can also avoid the seedling tray from interfering with the driving sprocket pair and the driven sprocket pair. The driving sprocket pair and the driven sprocket pair are connected by a transmission rod 3, wherein the motor is connected to the driving sprocket pair by chain transmission, and the transmission rod 3 transmits power to the driven sprocket pair, so that the driven sprocket pair rotates with the driving sprocket pair.
[0032] Furthermore, the driving sprocket pair includes a first sprocket 101, a second sprocket 102, and a first chain 103. The first chain 103 connects the first sprocket 101 and the second sprocket 102. The first chain 103 surrounds the circumferences of the first sprocket 101 and the second sprocket 102, and the first chain 103 is arranged across the seedling tray temporary storage area. The driven sprocket pair includes a third sprocket 104, a fourth sprocket 105, and a second chain 106. The second chain 106 connects the third sprocket 104 and the fourth sprocket 105. The second chain 106 surrounds the circumferences of the third sprocket 104 and the fourth sprocket 105, and the second chain 106 is arranged across the seedling tray temporary storage area. The transmission rod 3 connects the first sprocket 101 and the third sprocket 104, and both ends of the push rod 2 are respectively connected to the first chain 103 and the second chain 106. Therefore, when the first chain 103 and the second chain 106 move around the circumferences of each sprocket, they can drive the push rod 2 to also move around the circumferences of the sprockets. Thus, when the push rod 2 moves to a position close to the bottom of the sprocket, it contacts the seedling tray, and then can push the seedling tray to move.
[0033] It should be noted that since the rotation direction of the motor can be changed, the rotation direction of the push rod 2 along with the chain can also be changed. Therefore, the seedling tray can be pushed in two directions, realizing the function of bidirectional tray pushing, and can realize laying the seedling tray from the tray arranging mechanisms in different directions into the paddy field.
[0034] Since the chain is movable, in order to enable the transmission rod 3 to be installed on the chain without interfering with the movement of the chain, both ends of the transmission rod 3 are respectively connected to the first chain 103 and the second chain 106 through connectors 107. The connector 107 is bent to form two end faces. One of the end faces is connected to the side surface of the first chain 103 or the second chain 106. A round hole is opened on this end face, and the pin of a single link of the chain is connected in the round hole; the other end face of the connector 107 is fixedly connected to the end of the transmission rod 3.
[0035] In order to enable the seedling tray to smoothly enter the seedling tray temporary storage area, a power assist mechanism 4 is arranged on the seedling tray inlet side of the seedling tray temporary storage area. The power assist mechanism 4 assists the seedling tray to move in the seedling tray temporary storage area, which can prevent the seedling tray from being blocked at the inlet side and improve the tray separation efficiency. On the other hand, the power assist mechanism 4 can also cover the entire length direction of the temporary storage area and assist the seedling tray to move in the entire temporary storage area. When the driving direction of the power assist mechanism 4 is changed, the seedling tray can move towards the inlet end direction of the temporary storage area, enabling the seedling tray to move from the temporary storage area to the inlet end.
[0036] Specifically, as Figure 2As shown in the figure, the power assist mechanism 4 includes a number of auxiliary belts 401 and a number of pulleys 402. The auxiliary belts 401 are sleeved on the pulleys 402, and the rotation of the pulleys 402 drives the auxiliary belts 401 to support the seedling trays and move them. When the power assist mechanism 4 is arranged on the inlet side of the temporary storage area, the length of the auxiliary belt 401 is 1 / 3 to 1 / 2 of the length of the temporary storage area; when the power assist mechanism 4 covers the length direction of the temporary storage area, the length of the auxiliary belt 401 is the same as the length of the temporary storage area.
[0037] It should be noted that the seedling tray temporary storage area is mainly composed of a metal frame, and the metal frame supports the seedling trays. The metal frame can be made of a steel frame, an aluminum alloy frame, etc. Among them, in this embodiment, the forward direction refers to the forward direction of the seedling tray placing machine, and the reverse direction refers to the direction opposite to the forward direction of the seedling tray placing machine.
[0038] As Figure 1 As shown in the figure, the forward movement of the seedling tray placing machine is mainly carried out by the traveling mechanism 6. The traveling mechanism 6 is arranged on both sides of the tray dividing mechanism, and the traveling mechanism 6 is used to drive the tray dividing mechanism and the tray placing mechanism 5 to move together. When the traveling mechanism 6 moves forward, the actuator, i.e., the push rod 2, moves in the reverse direction along with the chain, so that the seedling trays are divided from the tray dividing mechanism to the tray placing mechanism 5 at the rear side. When the traveling mechanism 6 moves backward, the push rod 2 moves in the forward direction along with the chain, so that the seedling trays are divided from the tray dividing mechanism to the tray placing mechanism 5 at the front side. A travel switch is arranged on the tray placing mechanism 5. The travel switch detects the position of the seedling tray during tray placing and sends a signal to the control system. The control system controls the alignment of the positions of each seedling tray through the signal sent by the travel switch, so that the tray placing mechanism 5 keeps multiple seedling trays neat during tray placing and improves the paving regularity of the tray placing mechanism 5. The traveling mechanism 6 of this embodiment includes track wheels that travel on the track.
[0039] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0040] The above schematically describes the present invention and its embodiments. This description is not restrictive. What is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it and design similar structural forms and embodiments to this technical solution without creative efforts without departing from the creative purpose of the present invention, they should all fall within the protection scope of the present invention.
Claims
1. A plate dividing mechanism, characterized in that: It comprises a driving mechanism (1) and a temporary storage area, wherein the temporary storage area is used to temporarily store a disk body; the driving mechanism (1) is connected to an execution component, the driving mechanism (1) drives the execution component to move forward or reversely, and the execution component separates the disk body from the temporary storage area.
2. A disc separation mechanism according to claim 1, characterized in that: The driving mechanism (1) comprises a motor and a sprocket pair, wherein the motor drives the sprocket pair to rotate; the actuator comprises a push rod (2), wherein the push rod (2) is mounted on the chain of the sprocket pair, and the push rod (2) moves along the rotation trajectory of the chain.
3. A disc separation mechanism according to claim 2, characterized in that: The sprocket pair comprises a driving sprocket pair and a driven sprocket pair, the driving sprocket pair and the driven sprocket pair are respectively arranged on both sides of the disk feeding direction of the temporary storage area, and the driving sprocket pair and the driven sprocket pair are connected via a transmission rod (3).
4. A disc separation mechanism according to claim 3, characterized in that: The active sprocket pair comprises a first sprocket (101), a second sprocket (102) and a first chain (103), wherein the first chain (103) connects the first sprocket (101) and the second sprocket (102), and the first chain (103) is arranged across the temporary storage area; the driven sprocket pair comprises a third sprocket (104), a fourth sprocket (105) and a second chain (106), wherein the second chain (106) connects the third sprocket (104) and the fourth sprocket (105), and the second chain (106) is arranged across the temporary storage area; the transmission rod (3) connects the first sprocket (101) and the third sprocket (104), and the two ends of the push rod (2) are respectively connected to the first chain (103) and the second chain (106).
5. A disc separation mechanism according to claim 4, characterized in that: The two ends of the transmission rod (3) are respectively connected to the first chain (103) and the second chain (106) through a connecting piece (107); the connecting piece (107) is bent to form two end faces, one of which is connected to the side of the first chain (103) or the second chain (106), and the other end face is fixedly connected to the end of the transmission rod (3).
6. A disc separation mechanism according to any one of claims 1 to 5, characterized in that: The temporary storage area is provided with a power assist mechanism (4), and the power assist mechanism (4) assists the seedling tray to move in the length direction of the temporary storage area.
7. A disc separation mechanism according to claim 6, characterized in that: The power assist mechanism (4) is arranged at the inlet side of the temporary storage area, or the power assist mechanism (4) is arranged to cover the length direction of the temporary storage area.
8. A disc separation mechanism according to claim 7, characterized in that: The power auxiliary mechanism (4) comprises a plurality of auxiliary belts (401) and a plurality of pulleys (402); the auxiliary belts (401) are sleeved on the pulleys (402); the pulleys (402) rotate to drive the auxiliary belts (401) to support the movement of the tray body.
9. A plate placing machine, characterized in that: It comprises a disc placing mechanism (5) and a disc separating mechanism as claimed in any one of claims 1 to 8, wherein the disc placing mechanism (5) comprises two discs which are respectively arranged on both sides of the disc separating mechanism, and the actuator moves forward or reversely to transfer the disc body from the disc separating mechanism to the disc placing mechanism (5), and the disc placing mechanism (5) lowers the disc body.
10. A plate setting machine according to claim 9, characterized in that: It also comprises a walking mechanism (6), which is arranged on both sides of the tray dividing mechanism, and is used to drive the tray dividing mechanism and the tray placing mechanism (5) to move together.
Citation Information
Patent Citations
Automatic plate placing device for rice seedling bed
CN213280636U