Winding equipment for dyeing and processing full-chinlon knitted fabric

By designing the winding equipment for dyeing and processing of all nylon knitted fabrics, the pollution problem caused by untimely winding and sealing of nylon knitted fabrics is solved, and higher quality processing and convenient maintenance are achieved.

CN222922576UActive Publication Date: 2025-05-30ZHEJIANG NUOYI WOOLEN DYEING CO LTD
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Patent Information

Application Number
CN202421997169.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-30
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Nylon knitted fabric is not wound and sealed in time after the dyeing is completed, resulting in pollution of the surrounding processing environment and affecting the processing quality.

Method used

A winding equipment for dyeing and processing of all nylon knitted fabrics is designed, including a winding rack, a winding column, a winding mechanism and an auxiliary mechanism. By setting up adjustment plates, brackets, brushes, sewage outlets and recycling boxes, the winding seal of knitted cloth, cleaning of dust and dirt and convenient maintenance of parts.

Benefits of technology

It effectively prevents pollution of dyed nylon knitted fabrics in the processing environment, improves processing quality, and simplifies the maintenance process of the winding mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding equipment, and discloses winding equipment for dyeing and processing full-chinlon knitted fabric, which comprises a winding rack, the output end of the winding rack is fixedly connected with a winding column through a coupler, a winding mechanism is arranged on the winding rack, and the winding mechanism is used for winding, recycling and preventing dust of the knitted fabric. An auxiliary mechanism is arranged on the winding mechanism, components on the winding mechanism are conveniently separated, cleaned, assembled and maintained through the auxiliary mechanism, the winding mechanism comprises a limiting groove, the limiting groove is formed in the outer wall of the side face of a winding column, and a winding roller is slidably connected to the inner wall of the side face of the limiting groove; and the outer wall of one side of the winding rack is fixedly connected with a sealing cover. According to the nylon knitted fabric dyeing device, the adjusting plate, the support and other structures are arranged, so that the problem that the processing quality of the knitted fabric is affected due to the fact that the surrounding processing environment easily causes certain pollution to the dyed and processed nylon knitted fabric is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding equipment, in particular to a winding equipment for dyeing and processing all-polyamide knitted fabric. Background Technique

[0002] The dyeing and processing of all-polyamide knitted fabric is a technological process involving multiple steps, aiming to endow the polyamide knitted fabric with various colors and patterns through dyeing to meet market demands, and to remove the sizing on the polyamide knitted fabric for subsequent processing. This is usually achieved using a desizing agent and completed through a continuous open-width desizing process. Polyamide belongs to hydrophobic fibers, but contains weak hydrophilic groups in its macromolecules, so various dyes can be used for dyeing, such as disperse dyes, neutral dyes, weak acid dyes, reactive dyes, and direct dyes, etc. Different dyes have their own characteristics in dyeing polyamide. For example, disperse dyes have good leveling property and stable dyeing quality, while weak acid dyes have fast coloring speed but poor migration property.

[0003] Put the pretreated polyamide knitted fabric into the dyeing tank, add dyes and auxiliaries, and control the temperature, time, and stirring speed for dyeing. During the dyeing process, it may be necessary to adjust the pH value of the dye liquor according to the dye characteristics and process requirements, and add an appropriate amount of leveling agent to obtain a uniform dyeing effect.

[0004] The above has the following defects. After the dyeing and processing of polyamide knitted fabric, if it is not wound and sealed in time, the surrounding processing environment is likely to cause certain pollution to the dyed and processed polyamide knitted fabric, affecting the processing and production quality of polyamide knitted fabric. Therefore, a winding equipment for dyeing and processing all-polyamide knitted fabric is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a winding equipment for dyeing and processing all-polyamide knitted fabric, aiming to improve the problem that in the prior art, the polyamide knitted fabric is not wound and sealed in time, and the surrounding processing environment is likely to cause certain pollution to the dyed and processed polyamide knitted fabric.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A winding equipment for dyeing and processing all-polyamide knitted fabric, including a winding machine frame, the output end of the winding machine frame is fixedly connected with a winding column through a coupling, a winding mechanism is arranged on the winding machine frame, and the winding mechanism is used to wind and recycle the knitted fabric to prevent dust. An auxiliary mechanism is arranged on the winding mechanism, and the auxiliary mechanism is used to conveniently separate, clean, assemble, and maintain the components on the winding mechanism. The winding mechanism includes a limiting groove, the limiting groove is opened on the outer side wall of the winding column, a winding roller is slidably connected to the inner side wall of the limiting groove, a sealing cover is fixedly connected to one outer side wall of the winding machine frame, brackets are clamped on both inner side walls of the sealing cover, and brushes are fixedly connected to both inner side walls of the brackets.

[0007] As a further description of the above technical solution: The auxiliary mechanism includes a movable plate, the movable plate is slidably connected to the inner wall of one side of the bracket, a clamping block is fixedly connected to the outer wall of one side of the movable plate, a telescopic spring is fixedly connected to the outer wall of the side of the movable plate away from the clamping block, and an installation groove is formed in the inner wall of the bottom of the bracket.

[0008] As a further description of the above technical solution: A plurality of adjusting plates are fixedly connected to the outer wall of the side surface of the winding roller, and an opening and closing cover is hinged to the inner wall of the top of the sealing cover.

[0009] As a further description of the above technical solution: Transparent windows are fixedly connected to the inner walls of both sides of the sealing cover.

[0010] As a further description of the above technical solution: A sewage discharge port is formed in the inner wall of the bottom of the bracket, a recycling box is clamped to the inner wall of the bottom of the bracket, and the recycling box is communicated with the sewage discharge port.

[0011] As a further description of the above technical solution: The clamping block penetrates through the inner wall of one side of the bracket and extends to the outer wall of one side of the bracket, and the clamping block is clamped to the inner wall of one side of the sealing cover.

[0012] As a further description of the above technical solution: The end of the telescopic spring away from the movable plate is fixedly connected to the inner wall of one side of the bracket, and the recycling box is slidably connected to the inner walls of both sides of the installation groove.

[0013] As a further description of the above technical solution: A support plate is fixedly connected to the outer wall of the bottom of the winding machine frame, the winding column penetrates through the inner wall of one side of the sealing cover, and the winding column is rotatably connected to the inner wall of one side of the sealing cover through a bearing.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by arranging structures such as adjusting plates, brackets, and sewage discharge ports, the knitted fabric is wound and sealed for storage, which improves the problem that the surrounding processing environment is likely to cause certain pollution to the nylon knitted fabric after dyeing and processing, affecting the processing quality of the knitted fabric. At the same time, both sides of the knitted fabric are wiped and cleaned to avoid the adhesion of dirt on the surface of the knitted fabric, which affects the subsequent processing of the knitted fabric.

[0016] 2. In the utility model, by arranging structures such as clamping blocks, installation grooves, and movable plates, the brush in the winding mechanism is conveniently separated and assembled, which improves the problem that the brush is likely to adhere to a certain amount of dirt and dust during long-term use, and requires personnel to disassemble and fix it with tools, resulting in inconvenient maintenance and affecting the maintenance efficiency of the components in the winding mechanism. Description of the Drawings

[0017] Figure 1The overall front view schematic diagram of a winding device for dyeing and processing of all-nylon knitted fabric proposed by the present utility model;

[0018] Figure 2 The overall side view schematic diagram of a winding device for dyeing and processing of all-nylon knitted fabric proposed by the present utility model;

[0019] Figure 3 The schematic diagram of the winding mechanism of a winding device for dyeing and processing of all-nylon knitted fabric proposed by the present utility model;

[0020] Figure 4 The schematic diagram of the auxiliary mechanism of a winding device for dyeing and processing of all-nylon knitted fabric proposed by the present utility model.

[0021] Legend description:

[0022] 1. Winding machine frame; 2. Support plate; 3. Winding column; 4. Winding mechanism; 41. Limit groove; 42. Winding roller; 43. Adjusting plate; 44. Sealing cover; 45. Opening and closing cover; 46. Bracket; 47. Brush; 48. Drain port; 49. Recycling box; 5. Auxiliary mechanism; 51. Movable plate; 52. Block; 54. Telescopic spring; 55. Installation groove. Specific implementation mode

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0024] Refer to Figures 1 - 3, an embodiment provided by the present utility model: a winding device for dyeing and processing full nylon knitted fabric, including a winding frame 1. The output end of the winding frame 1 is fixedly connected with a winding column 3 through a coupling. By setting the cooperation between the winding column 3 and the winding frame 1, the rotation and start-stop adjustment of the winding column 3 are carried out. The above structure is prior art and will not be elaborated further. A winding mechanism 4 is arranged on the winding frame 1. By setting the winding mechanism 4, the knitted fabric is wound and recycled to prevent dust. An auxiliary mechanism 5 is arranged on the winding mechanism 4. By setting the auxiliary mechanism 5, the components on the winding mechanism 4 can be conveniently separated, cleaned, assembled and maintained. The winding mechanism 4 includes a limiting groove 41. The limiting groove 41 is opened on the side outer wall of the winding column 3. A winding roller 42 is slidably connected to the side inner wall of the limiting groove 41. By setting the winding roller 42, the knitted fabric is wound and collected. A sealing cover 44 is fixedly connected to the outer wall of one side of the winding frame 1. Brackets 46 are clamped on the inner walls of both sides of the sealing cover 44. Brushes 47 are fixedly connected to the inner walls of both sides of the brackets 46. By setting the brushes 47, the dust and dirt on both sides of the knitted fabric during winding are wiped and cleaned to a certain extent.

[0025] Referring to Figures 2 - 3 , a plurality of adjusting plates 43 are fixedly connected to the side outer wall of the winding roller 42. An opening and closing cover 45 is hinged to the top inner wall of the sealing cover 44. Transparent windows are fixedly connected to the inner walls of both sides of the sealing cover 44. By setting the transparent windows, it is convenient for personnel to view the winding situation in real time. A sewage outlet 48 is opened on the bottom inner wall of the bracket 46. A recycling box 49 is clamped on the bottom inner wall of the bracket 46. By setting the cooperation between the recycling box 49 and the sewage outlet 48, the dust and dirt generated after cleaning the knitted fabric are collected and stored. The recycling box 49 is communicated with the sewage outlet 48. A support plate 2 is fixedly connected to the bottom outer wall of the winding frame 1. The winding column 3 penetrates through the inner wall of one side of the sealing cover 44. The winding column 3 is rotatably connected to the inner wall of one side of the sealing cover 44 through a bearing.

[0026] Referring to Figures 3 - 4 , the auxiliary mechanism 5 includes a movable plate 51. The movable plate 51 is slidably connected to the inner wall of one side of the bracket 46. A clamping block 52 is fixedly connected to the outer wall of one side of the movable plate 51. A telescopic spring 54 is fixedly connected to the outer wall of the movable plate 51 far from the clamping block 52. An installation groove 55 is opened on the bottom inner wall of the bracket 46. The clamping block 52 penetrates through the inner wall of one side of the bracket 46 and extends to the outer wall of one side of the bracket 46. The clamping block 52 is clamped on the inner wall of one side of the sealing cover 44. The end of the telescopic spring 54 far from the movable plate 51 is fixedly connected to the inner wall of one side of the bracket 46. The recycling box 49 is slidably connected to the inner walls of both sides of the installation groove 55.

[0027] Working principle: The winding column 3 is rotated by starting the winding frame 1. The rotation of the winding column 3 drives the rotation of the winding roller 42. The rotation of the winding roller 42 winds and reels the knitted fabric outside the sealing cover 44. At the same time, when the knitted fabric is being wound, it passes over the brush 47 inside the bracket 46, so that the brush 47 wipes and cleans both sides of the knitted fabric. The dust generated by the cleaning falls into the recycling box 49 through the sewage outlet 48. At the same time, after a single knitted fabric is wound, the opening and closing cover 45 is opened and the winding roller 42 is pulled to take out and replace the wound knitted fabric. After the winding mechanism 4 has been used for a long time, the movable plate 51 is pulled to compress the telescopic spring 54. At the same time, the movement of the movable plate 51 drives the movement of the clamping block 52. The clamping block 52 moves away from the bracket 46, and then the bracket 46 is lifted away from the sealing cover 44 for disassembly, which is convenient for personnel to clean the brush 47.

[0028] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A winding device for dyeing all-nylon knitted fabric, comprising a winding frame (1), characterized in that: The output end of the winding frame (1) is fixedly connected to a winding column (3) via a coupling; a winding mechanism (4) is provided on the winding frame (1); the knitted fabric is wound, recovered and dust-proofed by the winding mechanism (4); an auxiliary mechanism (5) is provided on the winding mechanism (4); the components on the winding mechanism (4) are conveniently separated, cleaned and assembled and maintained by the auxiliary mechanism (5); the winding mechanism (4) comprises a limiting groove (41); the limiting groove (41) is arranged on the side outer wall of the winding column (3); the side inner wall of the limiting groove (41) is slidably connected to a winding roller (42); a sealing cover (44) is fixedly connected to the outer wall of one side of the winding frame (1); the inner walls on both sides of the sealing cover (44) are clamped with brackets (46); the inner walls on both sides of the bracket (46) are fixedly connected to brushes (47).

2. The winding device for dyeing all-nylon knitted fabric according to claim 1, characterized in that: The auxiliary mechanism (5) comprises a movable plate (51), the movable plate (51) being slidably connected to an inner wall of one side of the bracket (46), a clamping block (52) being fixedly connected to an outer wall of one side of the movable plate (51), a telescopic spring (54) being fixedly connected to an outer wall of a side of the movable plate (51) away from the clamping block (52), and a mounting groove (55) being provided on the inner wall at the bottom of the bracket (46).

3. The winding device for dyeing all-nylon knitted fabric according to claim 1, characterized in that: A plurality of adjustment plates (43) are fixedly connected to the side outer wall of the winding roller (42), and an opening and closing cover (45) is hingedly connected to the top inner wall of the sealing cover (44).

4. The winding device for dyeing all-nylon knitted fabric according to claim 1, characterized in that: The inner walls on both sides of the sealing cover (44) are fixedly connected with perspective windows.

5. The winding device for dyeing all-nylon knitted fabric according to claim 1, characterized in that: The bottom inner wall of the bracket (46) is provided with a sewage outlet (48), and the bottom inner wall of the bracket (46) is clamped with a recovery box (49), and the recovery box (49) is in communication with the sewage outlet (48).

6. The winding device for dyeing all-nylon knitted fabric according to claim 2, characterized in that: The clamping block (52) penetrates an inner wall on one side of the bracket (46) and extends to an outer wall on one side of the bracket (46), and the clamping block (52) is clamped on an inner wall on one side of the sealing cover (44).

7. The winding device for dyeing all-nylon knitted fabric according to claim 2, characterized in that: One end of the telescopic spring (54) away from the movable plate (51) is fixedly connected to an inner wall of one side of the bracket (46), and the recovery box (49) is slidably connected to the inner walls of both sides of the installation groove (55).

8. The winding device for dyeing all-nylon knitted fabric according to claim 1, characterized in that: The bottom outer wall of the winding frame (1) is fixedly connected to a support plate (2), the winding column (3) penetrates the inner wall of one side of the sealing cover (44), and the winding column (3) is rotatably connected to the inner wall of one side of the sealing cover (44) via a bearing.