Winding equipment for welding wire production

By setting up a synchronously moving tensioner and wire box in the wire production winding equipment, the problem of disengagement caused by angle changes during welding wire winding is solved, and a stable and efficient wire winding process is achieved.

CN222922682UActive Publication Date: 2025-05-30INNO (TIANJIN) IND & TRADE CO LTD
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Patent Information

Application Number
CN202421899361.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-30
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

When winding the wire, the winding angle needs to be continuously adjusted, which makes the welding wire easy to break away from the tensioning wheel, resulting in the problem of poor winding quality.

Method used

A winding equipment for welding wire production is designed. By setting wire components and tensioning components on the winding workbench, the tensioning wheel and the wire box are driven to synchronously to ensure that the welding wire remains in a straight line during the winding process and avoiding the disengagement caused by angle changes.

Benefits of technology

The stable tension during the welding wire winding process is achieved, and the welding wire breaks away from the tensioning wheel due to angle changes is avoided, ensuring the improvement of the winding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses winding equipment for welding wire production, and relates to the technical field of tight winding or winding. The winding equipment for welding wire production comprises a winding workbench. The wire guiding assembly is arranged on the winding workbench, the wire guiding assembly comprises a second guide rail, a second sliding block, a supporting rod, a wire guiding hole and a wire guiding box, the tensioning assembly is arranged on the winding workbench, and the wire guiding assembly comprises a first guide rail, a first sliding block, an electric telescopic rod and a tensioning wheel. The tensioning wheel and the wire guide box are driven by the second motor to move synchronously, so that the welding wire is in a linear state in the process of passing through the wire guide box to the tensioning wheel, the synchronous movement of the tensioning wheel and the wire guide box ensures that the angle of the welding wire tensioned by the tensioning wheel is not changed in the welding wire winding process, and therefore the phenomenon that the welding wire is damaged during winding is avoided. And the phenomenon that the welding wire is separated from the tensioning wheel due to the change of the winding angle is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding or coiling, and particularly relates to a coiling device for wire rod production. Background Art

[0002] After wire rods are produced, they often need to be coiled for subsequent transportation work. The Chinese utility model patent with the authorization announcement number "CN219597428U" discloses a coiling device for wire rod production, which includes a bottom plate, a bracket, a support plate and an upper fixing block. A support plate is installed on the top of the bottom plate, a lower brush plate is installed on the top of the support plate, a lower fixing block is installed on the outer wall of the lower brush plate, a screw rod is installed on the top of the lower fixing block through a shaft, a dial rod is installed at the top of the screw rod, and bristles are installed on the top of the lower brush plate.

[0003] The above technical solution can support the lower brush plate by installing a support plate. The lower brush plate is fixed and supports the lower fixing block. The lower fixing block can support the screw rod. The screw rod can be driven to rotate by the dial rod. The upper fixing block can move up and down relative to the lower fixing block. The lower fixing block can support the upper brush plate. Thus, the upper brush plate can adjust its position relative to the lower brush plate to adapt to wire rods with different radii. The upper brush plate and the lower brush plate can brush the passing wire rods through the bristles on them, so as to clean the surface of the wire rods. However, it lacks a tensioning device before coiling, so it is very easy to have a poor coiling quality. At present, a tensioning wheel is usually set at its front end to tension the wire rod. However, the position of a general tensioning wheel is relatively fixed. When the wire rod is coiled, the wire rod needs to continuously adjust the coiling angle, and it is very easy for the wire rod to deviate from the tensioning wheel due to the change of the angle. Therefore, a coiling device for wire rod production that can solve the above problems is urgently needed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a coiling device for wire rod production, which can solve the problem that when the wire rod is coiled, the wire rod needs to continuously adjust the coiling angle, and it is very easy for the wire rod to deviate from the tensioning wheel due to the change of the angle.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A coiling device for wire rod production, including a coiling workbench;

[0006] A wire guiding assembly is arranged on the coiling workbench. The wire guiding assembly includes a second guide rail, a second slider, a support rod, a wire guiding hole and a wire guiding box. The second guide rail is installed on the coiling workbench through screws. The second slider slides along the second guide rail. The support rod is welded to the second slider. The wire guiding box is welded to the support rod. The wire guiding hole is opened on the wire guiding box;

[0007] The tensioning assembly is arranged on the winding workbench, and the conductor assembly comprises a guide rail 1, a slider 1, an electric telescopic rod and a tensioning wheel. The guide rail 1 is mounted on the winding workbench by screws, the slider 1 slides along the guide rail 1, the electric telescopic rod is mounted on the slider 1 by screws, and the tensioning wheel is mounted on the electric telescopic rod by screws.

[0008] Preferably, the surface of the guide rail one is rotatably connected to a threaded rod one, the threaded rod one rotatably penetrates the guide rail one, and the surface of the threaded rod one is threadedly connected to the surface of the slider one.

[0009] Preferably, the surface of the second guide rail is rotatably connected with a second threaded rod, the second threaded rod rotatably penetrates the second guide rail, and the surface of the second threaded rod is threadedly connected with the surface of the second slider.

[0010] Preferably, a pulley 2 is fixedly sleeved on the surface of the threaded rod 2, a belt is transmission-connected on the surface of the pulley 2, and the threads of the threaded rod 1 and the threaded rod 2 are consistent.

[0011] Preferably, the surface transmission of the belt is connected with a pulley 1, which is fixedly sleeved on a threaded rod 1, and a motor 2 is screwed to the surface of the winding workbench, and the output shaft of the motor 2 is fixed to the threaded rod 2.

[0012] Preferably, a reel is rotatably connected to an external bracket of the winding workbench, a motor 1 is screw-mounted on the external bracket of the winding workbench, and an output shaft of the motor 1 is connected to the reel.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The winding equipment for welding wire production is provided with a wire box and a tensioning wheel in a wire assembly and a tensioning assembly, wherein the tensioning wheel and the wire box are driven by a second motor to move synchronously, so that the welding wire is in a straight state from the wire box to the tensioning wheel, and the synchronous movement of the tensioning wheel and the wire box ensures that the welding wire tensioned by the tensioning wheel does not change its angle during the winding process of the welding wire, thereby avoiding the phenomenon of the welding wire being separated from the tensioning wheel due to the change in the winding angle of the welding wire during the winding process, that is, ensuring the stable tensioning of the welding wire during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 The enlarged schematic diagram at A in the middle;

[0018] Figure 3For the present utility model Figure 1 The enlarged schematic view at position B in

[0019] Reference numerals: 1, coiling drum; 2, first motor; 3, winding workbench; 4, first guide rail; 5, first pulley; 6, first threaded rod; 7, first slider; 8, belt; 9, second pulley; 10, second threaded rod; 11, second guide rail; 12, second slider; 13, support rod; 14, electric telescopic rod; 15, tensioning pulley; 16, second motor; 17, wire hole; 18, wire box. Detailed implementation manners

[0020] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model. However, it should not be construed as a limitation on the protection scope of the present utility model.

[0021] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the present utility model.

[0022] In the description of the present utility model, greater than, less than, exceeding, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first and second, it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0023] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.

[0024] Please refer to Figures 1-3 , the present utility model provides a technical solution: a winding device for wire welding rod production, including a winding workbench 3;

[0025] The wire assembly is arranged on the winding workbench 3. The wire assembly includes a second guide rail 11, a second slider 12, a support rod 13, a wire hole 17 and a wire box 18. The second guide rail 11 is installed on the winding workbench 3 by screws. The second slider 12 slides along the second guide rail 11. The support rod 13 is welded to the second slider 12. The wire box 18 is welded to the support rod 13. The wire hole 17 is opened on the wire box 18;

[0026] The tensioning assembly is arranged on the winding workbench 3. The wire assembly includes a first guide rail 4, a first slider 7, an electric telescopic rod 14 and a tensioning wheel 15. The first guide rail 4 is installed on the winding workbench 3 by screws. The first slider 7 slides along the first guide rail 4. The electric telescopic rod 14 is installed on the first slider 7 by screws. The tensioning wheel 15 is installed on the electric telescopic rod 14 by screws.

[0027] A first threaded rod 6 is rotatably connected to the surface of the first guide rail 4. The first threaded rod 6 rotatably penetrates through the first guide rail 4. The surface of the first threaded rod 6 is threadedly connected to the surface of the first slider 7.

[0028] A second threaded rod 10 is rotatably connected to the surface of the second guide rail 11. The second threaded rod 10 rotatably penetrates through the second guide rail 11. The surface of the second threaded rod 10 is threadedly connected to the surface of the second slider 12.

[0029] A second pulley 9 is fixedly sleeved on the surface of the second threaded rod 10. A belt 8 is drivingly connected to the surface of the second pulley 9. The threads of the first threaded rod 6 and the second threaded rod 10 are the same.

[0030] A first pulley 5 is drivingly connected to the surface of the belt 8. The first pulley 5 is fixedly sleeved on the first threaded rod 6. A second motor 16 is installed on the surface of the winding workbench 3 by screws. The output shaft of the second motor 16 is fixed to the second threaded rod 10.

[0031] A winding drum 1 is rotatably connected to the outer bracket of the winding workbench 3. A first motor 2 is installed on the outer bracket of the winding workbench 3 by screws. The output shaft of the first motor 2 is connected to the winding drum 1.

[0032] When wire welding needs to be wound;

[0033] First, pass the welding wire through the wire hole 17 and into the electric telescopic rod 14, and then place the welding wire on the winding drum 1.

[0034] Second, start the second motor 16. The start of the second motor 16 drives the second threaded rod 10 to rotate. The rotation of the second threaded rod 10 drives the second slider 12 to slide. The sliding of the second slider 12 drives the support rod 13 to move. The movement of the support rod 13 drives the wire box 18 to move. The movement of the wire box 18 drives the wire hole 17 to move to change the position of the welding wire winding.

[0035] Meanwhile, the rotation of the second threaded rod 10 drives the second pulley 9 to rotate. The rotation of the second pulley 9 drives the belt 8 to transmit power. The transmission of the belt 8 drives the first pulley 5 to rotate. The rotation of the first pulley 5 drives the first threaded rod 6 to rotate. The rotation of the first threaded rod 6 drives the first slider 7 to move. The movement of the first slider 7 drives the electric telescopic rod 14 to move. The movement of the electric telescopic rod 14 drives the tensioning wheel 15 to move.

[0036] It should be noted that: the position of the wire hole 17 and the tensioning wheel 15 is always on the same horizontal plane. During the process of wire coiling, the wire between the wire hole 17 and the tensioning wheel 15 always remains vertical.

[0037] When it is necessary to adjust the tension of the tensioning component;

[0038] First of all, start the electric telescopic rod 14. The start of the electric telescopic rod 14 drives the tensioning wheel 15 to move up and down to adjust the tension of the tensioning wheel 15 on the wire.

[0039] By setting the wire guiding box 18 and the tensioning wheel 15 in the wire guiding component and the tensioning component, the tensioning wheel 15 and the wire guiding box 18 are driven by the second motor 16 to move synchronously. Therefore, the wire from passing through the wire guiding box 18 to the tensioning wheel 15 is always in a straight line state. The synchronous movement of the tensioning wheel 15 and the wire guiding box 18 ensures that during the process of wire coiling, the wire tensioned by the tensioning wheel 15 does not change its angle, thus avoiding the phenomenon that the wire detaches from the tensioning wheel due to the change of the wire coiling angle during coiling, that is, ensuring the stable tensioning of the wire during the coiling process.

[0040] According to different uses and performance requirements of the wire, the physical properties of the wire are inconsistent. This leads to different coiling tensions required during coiling. By setting the electric telescopic rod 14, starting the electric telescopic rod 14 drives the tensioning wheel 15 to move to adjust the tension of the tensioning wheel 15 on the wire, so as to meet the tension requirements of wires with different uses and performance requirements during coiling.

[0041] Working principle:

[0042] When it is necessary to coil the wire;

[0043] First of all, pass the wire through the wire hole 17 and onto the electric telescopic rod 14, and then place the wire on the coiling drum 1.

[0044] Secondly, start the second motor 16. The start of the second motor 16 drives the second threaded rod 10 to rotate. The second threaded rod 10 drives the second slider 12 to slide. The sliding of the second slider 12 drives the support rod 13 to move. The support rod 13 drives the wire guiding box 18 to move. The wire guiding box 18 drives the wire hole 17 to move to change the coiling position of the wire.

[0045] Meanwhile, the second threaded rod 10 drives the second pulley 9 to rotate. The second pulley 9 drives the belt 8 to transmit power. The transmission of the belt 8 drives the first pulley 5 to rotate. The first pulley 5 drives the first threaded rod 6 to rotate. The first threaded rod 6 drives the first slider 7 to move. The first slider 7 drives the electric telescopic rod 14 to move. The electric telescopic rod 14 drives the tension pulley 15 to move.

[0046] When it is necessary to adjust the tension of the tensioning assembly;

[0047] First of all, start the electric telescopic rod 14. The start of the electric telescopic rod 14 drives the tension pulley 15 to move up and down to adjust the tension of the tension pulley 15 on the welding wire.

[0048] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can also be made without departing from the gist of the present invention.

Claims

1. A winding device for welding wire production, characterized in that: include: Winding table (3); The wire assembly is arranged on the winding workbench (3), and comprises a second guide rail (11), a second slider (12), a support rod (13), a wire hole (17) and a wire box (18); the second guide rail (11) is mounted on the winding workbench (3) by screws, the second slider (12) slides along the second guide rail (11), the support rod (13) is welded to the second slider (12), the wire box (18) is welded to the support rod (13), and the wire hole (17) is provided on the wire box (18); The tensioning assembly is arranged on a winding workbench (3); the conductor assembly comprises a guide rail (4), a slider (7), an electric telescopic rod (14) and a tensioning wheel (15); the guide rail (4) is mounted on the winding workbench (3) by means of screws; the slider (7) slides along the guide rail (4); the electric telescopic rod (14) is mounted on the slider (7) by means of screws; and the tensioning wheel (15) is mounted on the electric telescopic rod (14) by means of screws.

2. A winding device for welding wire production according to claim 1, characterized in that: The surface of the guide rail 1 (4) is rotatably connected with a threaded rod 1 (6), the threaded rod 1 (6) rotatably penetrates the guide rail 1 (4), and the surface of the threaded rod 1 (6) is threadedly connected with the surface of the slider 1 (7).

3. A winding device for welding wire production according to claim 2, characterized in that: The surface of the second guide rail (11) is rotatably connected with the second threaded rod (10), the second threaded rod (10) rotatably penetrates the second guide rail (11), and the surface of the second threaded rod (10) is threadedly connected with the surface of the second slider (12).

4. A winding device for welding wire production according to claim 3, characterized in that: The surface of the second threaded rod (10) is fixedly sleeved with a second pulley (9), the surface of the second pulley (9) is transmission-connected with a belt (8), and the threads of the first threaded rod (6) and the second threaded rod (10) are consistent.

5. A winding device for welding wire production according to claim 4, characterized in that: The surface of the belt (8) is connected to a pulley (5) for transmission, and the pulley (5) is fixedly sleeved on a threaded rod (6). A motor (16) is screwed on the surface of the winding workbench (3), and an output shaft of the motor (16) is fixed to the threaded rod (10).

6. A winding device for welding wire production according to claim 1, characterized in that: The outer bracket of the winding workbench (3) is rotatably connected to a winding drum (1), and a motor (2) is screw-mounted on the outer bracket of the winding workbench (3), and the output shaft of the motor (2) is connected to the winding drum (1).

Citation Information

Patent Citations

  • Winding equipment for welding wire production

    CN219597428U