Dirty oil sludge dehydration and solid removal treatment equipment
By designing a dehydration and desolidation treatment equipment for dirty oil sludge including columnar cavity, centrifugal assembly and cleaning assembly, the problems of multiple separation steps and sludge curing in existing devices are solved, and efficient separation of oil, water and sludge and environmental protection are achieved.
Patent Information
- Application Number
- CN202421666688.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing dehydration and deconsolidation treatment device for dirty oil sludge has problems such as excessive separation steps and the long-term existence of sludge leads to curing and occupying the device space.
A dehydration and desolidation treatment device of a dirty oil sludge including a first treatment box and a second treatment box is designed to separate oil, water and sludge through a columnar cavity, a centrifugal assembly and a cleaning assembly, and temperature is controlled by a heating device to accelerate moisture evaporation.
Reduced operating steps, improved working efficiency, avoided the problem of sludge curing taking up space, and reduced the impact on the environment by effectively separating and draining moisture.
Smart Images

Figure CN222923036U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of environmental protection, and specifically relates to a device for dehydrating and de-solidifying oily sludge. Background Art
[0002] Generally, the oily sewage and oily sludge in refineries come from various processes of crude oil processing, including the initial water cutting of crude oil storage tanks, water cutting of crude oil electro-de-salting, condensed separation water and washing water of oil gas and oil products, etc., and also the washing water of refining equipment and oily sewage cleaned from the bottom of tanks generated during maintenance. After the oily sewage is pretreated by oil separation, coalescence forms oily sludge. The composition of the oily sludge is extremely complex, containing not only a large amount of aged crude oil, wax, asphaltene, colloid, etc., but also various chemical agents such as demulsifiers and corrosion inhibitors added during the production process.
[0003] After retrieval, a document with the publication number (CN210367413U) discloses a device for dehydrating and de-solidifying oily sludge, which includes an oily sludge collection and heating unit, a full-automatic dosing and mixing reaction unit, and an oily sludge heat preservation and dehydration unit. The oily sludge collection and heating unit includes an oily sludge heater, a filter, an oily sludge pump, and a flow meter connected in sequence.
[0004] By processing the oily sludge with a relatively high water content through the above three units, namely the oily sludge collection and heating unit, the full-automatic dosing and mixing reaction unit, and the oily sludge heat preservation and dehydration unit in the above device, the separation of oil, water, and sludge in the oily sludge can be achieved, and the effects of dehydration and purification treatment can be achieved.
[0005] The above device separates oil, water, and sludge from oily sludge through multiple units, and needs to separately separate oil, water, and sludge from oily sludge through multiple steps. The separation steps are too many. At the same time, after the oil sludge separation device separates, there will be a large amount of oil sludge in the device, and if it exists for a long time, it will cause the oil sludge to solidify and occupy the space in the device.
[0006] In view of this, the present utility model is specifically proposed. Content of the Utility Model
[0007] In order to solve the complex technical problems of oily sewage treatment, the basic concept of the technical solution adopted by the present utility model is:
[0008] An oily sludge dewatering and solid removal treatment device includes a first treatment tank with a columnar cavity formed therein; a second treatment tank with a columnar cavity formed therein, the second treatment tank being connected to the first treatment tank through a pipeline, and a sewage discharge pipe being fixedly connected to the bottom end of the second treatment tank; a feeding pipe arranged at the upper end of the second treatment tank and fixedly connected to the second treatment tank; a feeding pipe arranged at the upper end of the first treatment tank and fixedly connected to the first treatment tank; a centrifugal component respectively arranged in the first treatment tank and the second treatment tank; a cleaning component arranged in the first treatment tank and used for cleaning the inner wall of the first treatment tank, the cleaning component including a servo motor and a diversion block, the servo motor being fixedly connected to the top of the first treatment tank, and the diversion block being in transmission connection with the servo motor and scraping and cleaning by friction with the inner wall of the first treatment tank.
[0009] As a preferred embodiment of the present invention, the cleaning component further includes a movable block rotatably connected to the inner wall of the cavity of the first treatment tank, one end of the diversion block being fixedly connected to the movable block, and the movable block being fixedly connected to the output shaft of the servo motor.
[0010] As a preferred embodiment of the present invention, the movable block is provided with a plurality of fan-shaped grooves, and the other end of the diversion block is fixedly connected with a circular ring rotatably connected to the inner wall of the first treatment tank.
[0011] As a preferred embodiment of the present invention, the diversion block is a symmetric spiral blade, and a plurality of guiding grooves are formed on the blade of the diversion block.
[0012] As a preferred embodiment of the present invention, the centrifugal component includes a first motor and a first stirring rod, each first motor being fixedly connected to the bottom of the corresponding first treatment tank and the second treatment tank, and the first stirring rod being fixedly connected to the output shaft of the first motor.
[0013] As a preferred embodiment of the present invention, the first stirring rod is a drooping sheet-like structure with a flat upper part and a convex lower part, and the lower side of the first stirring rod is an arc-shaped fan.
[0014] As a preferred embodiment of the present invention, a drain pipe is provided between the first treatment tank and the second treatment tank, the drain pipe being fixedly connected to the first treatment tank and the second treatment tank respectively, and one end of the first treatment tank is connected with a sludge discharge pipe and a connecting pipe through a pipeline.
[0015] As a preferred embodiment of the present invention, one ends of the sludge discharge pipe and the oil discharge pipe are connected with a connecting pipe through a pipeline, and valves are provided on the feeding pipe, the drain pipe, the sewage discharge pipe, the sludge discharge pipe and the oil discharge pipe.
[0016] The present invention has the following beneficial effects compared with the prior art:
[0017] 1. For this oily sludge dewatering and de-solidifying treatment equipment, after the device is used up, the first motor drives the movable block to rotate through the output shaft. The movable block drives the diversion block to rotate and rub the inner wall of the first treatment tank, and the excess oil flows to the bottom of the first treatment tank through the diversion block and the guiding grooves on the diversion block, and is discharged through the pipeline at this time, avoiding the qualitative change of the oil accumulated in the first treatment tank for a long time and polluting the oil separated from the oil and water subsequently.
[0018] 2. For this oily sludge dewatering and de-solidifying treatment equipment, the oil, water and mud are separated through the cooperation between the first treatment tank and the second treatment tank, reducing the operation steps of this device. At the same time, the separated water is treated and discharged, reducing the impact on the environment.
[0019] 3. For this oily sludge dewatering and de-solidifying treatment equipment, the first motor drives the first stirring rod to rotate and drives the oily sludge to rotate and generate centrifugal force, which is a device for physically separating the water as the continuous phase from the oil, water and mud as the dispersed phase. The greater the density difference between the dispersed phase and the continuous phase, the easier it is to separate the two phases. Similar to the situation in the gravity field, under the condition that the density difference between the two phases is certain, the larger the particle diameter of the dispersed phase, the greater the velocity difference of the reverse operation between the two phases when reaching the equilibrium state in the gravity field, so as to achieve rapid separation.
[0020] 4. For this oily sludge dewatering and de-solidifying treatment equipment, the heating device continuously cools the first treatment tank and keeps the temperature of the oily sludge at a suitable temperature, further enabling the effective separation of the oily sludge, etc. Generally, as the temperature rises, the evaporation rate of water in the liquid will increase. In the dehydration of oily sludge, high temperature helps to accelerate the evaporation of water in the oil, so as to achieve the purpose of dehydration.
[0021] The following further describes in detail the specific implementation manners of the present utility model with reference to the accompanying drawings. Description of the Drawings
[0022] In the drawings:
[0023] Figure 1 is a three-dimensional schematic diagram of the present utility model;
[0024] Figure 2 is a cross-sectional schematic diagram of the present utility model;
[0025] Figure 3 is a top view schematic diagram of the present utility model;
[0026] Figure 4 is a structural schematic diagram on the diversion block of the present utility model;
[0027] Figure 5 is a structural schematic diagram inside the second treatment tank of the present utility model.
[0028] In the figure: 1. First treatment tank; 11. Feed pipe; 12. Drain pipe; 2. Second treatment tank; 21. Feeding pipe; 22. Sewage discharge pipe; 3. Sludge discharge pipe; 31. Oil discharge pipe; 32. Connecting pipe; 4. First motor; 41. First stirring rod; 5. Flow guiding block; 51. Movable block. Specific implementation mode
[0029] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments in conjunction with the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model.
[0030] Please refer to Figures 1-5, a waste oil sludge dehydration and desolidification treatment equipment, including a first treatment box 1, a columnar cavity is opened in the first treatment box 1; a second treatment box 2, a columnar cavity is opened in the second treatment box 2, the second treatment box 2 is connected to the first treatment box 1 through a pipeline, and the bottom end of the second treatment box 2 is fixedly connected to a sewage pipe 22; a feeding pipe 21, the feeding pipe 21 is arranged at the upper end of the second treatment box 2, and the feeding pipe 21 is fixedly connected to the second treatment box 2; a feeding pipe 11, the feeding pipe 11 is arranged at the upper end of the first treatment box 1, and the feeding pipe 11 is fixedly connected to the first treatment box 1; a centrifugal assembly, the centrifugal assembly is respectively arranged in the first treatment box 1 and the second treatment box 2; a cleaning assembly, the cleaning assembly is arranged in the first treatment box 1 and the cleaning assembly is used to clean the inner wall of the first treatment box 1, and the cleaning assembly includes a servo motor and a guide block 5, the servo motor is fixedly connected to the top of the first treatment box 1, and the guide block 5 is connected to the servo motor The guide block 5 is connected by transmission and rubs against the inner wall of the first treatment box 1 to scrape and clean. The cleaning component also includes a movable block 51, which is rotatably connected to the inner wall of the cavity of the first treatment box 1. One end of the guide block 5 is fixedly connected to the movable block 51, and the movable block 51 is fixedly connected to the output shaft of the servo motor. The movable block 51 is provided with a plurality of fan-shaped grooves. The other end of the guide block 5 is fixedly connected with a circular ring, which is rotatably connected to the inner wall of the first treatment box 1. The guide block 5 is a symmetrical spiral blade, and a plurality of guide grooves are provided on the blades of the guide block 5. A heating device is installed in both the first treatment box 1 and the second treatment box 2. The dirty oil sludge is fed into the first treatment box 1 through the feed pipe 11. At this time, the heating device continuously cools the first treatment box 1 and keeps the temperature of the dirty oil sludge at a suitable temperature, so that the dirty oil sludge is further effectively separated. Normally, as the temperature rises, the evaporation rate of water in the liquid will increase. In the dehydration of waste oil, high temperature helps to accelerate the evaporation of water in the oil, thereby achieving the purpose of dehydration. However, too high temperature may cause oil decomposition and reduce the desolidification effect, so the heating device always maintains a suitable temperature. When the device is used up, the first motor 4 drives the movable block 51 to rotate through the output shaft, and the movable block 51 drives the guide block 5 to rotate and rub the inner wall of the first processing box 1, and the excess oil flows to the bottom of the first processing box 1 through the guide block 5 and the guide groove on the guide block 5. At this time, it is discharged through the pipeline to avoid the oil from accumulating in the first processing box 1 for a long time and causing quality change, which will cause pollution to the oil separated from the subsequent oil and water.
[0031] It is worth noting that the heating device can perform continuous low-temperature heating on the first processing box 1. The heating device includes an air flow channel, a heating module for accommodating the material to be heated, a switch module, and an external interface for connecting external equipment. The water level controller body has been disclosed in an external low-temperature heating device (CN211353920U) in the prior art and will not be repeated here.
[0032] Among them, the centrifugal component includes a first motor 4 and a first stirring rod 41. Each first motor 4 is fixedly connected to the bottom of the corresponding first treatment tank 1 and the second treatment tank 2. The first stirring rod 41 is fixedly connected to the output shaft of the first motor 4. The first stirring rod 41 is a drooping sheet-like structure that is flat on the top and convex on the bottom. The lower side of the first stirring rod 41 is an arc-shaped fan. The first motor 4 drives the first stirring rod 41 to rotate and drives the waste oil sludge to rotate to generate centrifugal force, which is a device for physically separating water as the continuous phase from oil and water and mud as the dispersed phase. The greater the density difference between the dispersed phase and the continuous phase, the easier it is to separate the two phases. Similar to the situation in the gravitational field, under the condition that the density difference between the two phases is constant, the larger the particle diameter of the dispersed phase, the greater the velocity difference of the reverse movement between the two phases when reaching the equilibrium state in the gravitational field, so as to achieve rapid separation.
[0033] Among them, a drain pipe 12 is provided between the first treatment tank 1 and the second treatment tank 2. The drain pipe 12 is fixedly connected to the first treatment tank 1 and the second treatment tank 2 respectively. One end of the first treatment tank 1 is connected with a sludge discharge pipe 3 and a connecting pipe 32 through a pipeline. One end of the sludge discharge pipe 3 and the oil discharge pipe 31 are connected with a connecting pipe 32 through a pipeline. Valves are provided on the feed pipe 11, the drain pipe 12, the sewage discharge pipe 22, the sludge discharge pipe 3 and the oil discharge pipe 31. Oil, water and mud are discharged respectively through the corresponding drain pipe 12, sewage discharge pipe 22, sludge discharge pipe 3, oil discharge pipe 31 and connecting pipe 32. The separated water is discharged through the drain pipe 12. At this time, the reaction reagent is sent into the second treatment tank 2 through the feeding pipe 21, and the water is treated by the centrifugal component. The treated water is discharged through the sewage discharge pipe 22, thereby reducing the operation steps of the device, quickly separating oil, water and mud, reducing the separation steps, and improving the work efficiency.
[0034] Working principle: The waste oil sludge is fed into the first treatment tank 1 through the feed pipe 11. At this time, the heating device continuously cools the first treatment tank 1 and keeps the temperature of the waste oil sludge at an appropriate temperature, further enabling the effective separation of the waste oil sludge, etc. Generally, as the temperature rises, the evaporation rate of water in the liquid will increase. In waste oil dehydration, high temperature helps to accelerate the evaporation of water in the oil, so as to achieve the purpose of dehydration. However, too high a temperature may cause the decomposition of the oil quality and reduce the solid removal effect. Therefore, the heating device always maintains an appropriate temperature. The first motor 4 drives the first stirring rod 41 to rotate and drives the waste oil sludge to rotate along with it to generate centrifugal force, which is a device for physically separating water as the continuous phase from oil and water and mud as the dispersed phase. The greater the density difference between the dispersed phase and the continuous phase, the easier it is to separate the two phases. Similar to the situation in the gravitational field, under the condition that the density difference between the two phases is certain, the larger the particle diameter of the dispersed phase, the greater the velocity difference between the reverse operations of the two phases when reaching the equilibrium state in the gravitational field, so as to achieve rapid separation. Then, the oil, water and mud are discharged respectively through the corresponding drain pipe 12, sewage discharge pipe 22, sludge discharge pipe 3, oil discharge pipe 31 and connecting pipe 32. The separated water is discharged through the drain pipe 12. At this time, the reaction reagent is fed into the second treatment tank 2 through the feeding pipe 21, and the water is treated by the centrifugal component. The treated water is discharged through the sewage discharge pipe 22. The separated water is treated and discharged to reduce the impact on the environment, thereby reducing the operation steps of this device, quickly separating the oil, water and mud, reducing the separation steps, and improving the working efficiency. When the device is used up, the first motor 4 drives the movable block 51 to rotate through the output shaft. The movable block 51 drives the guide block 5 to rotate and rub the inner wall of the first treatment tank 1, and the excess oil flows to the bottom of the first treatment tank 1 through the guide block 5 and the guiding groove on the guide block 5, and is then discharged through the pipeline at this time, avoiding the quality change of the oil caused by long-term accumulation in the first treatment tank 1 and polluting the oil separated from the oil and water subsequently.
[0035] It can be understood that the present utility model is described through some embodiments. Those skilled in the art know that without departing from the spirit and scope of the present utility model, various changes or equivalent replacements can be made to these features and embodiments. In addition, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.
Claims
1. A waste oil sludge dehydration and desolidification treatment equipment, characterized in that: include: A first processing box (1), wherein a columnar cavity is provided in the first processing box (1); A second processing box (2), wherein a columnar cavity is provided in the second processing box (2), the second processing box (2) is connected to the first processing box (1) via a pipeline, and a sewage discharge pipe (22) is fixedly connected to the bottom end of the second processing box (2); A feeding pipe (21), the feeding pipe (21) is arranged at the upper end of the second processing box (2), and the feeding pipe (21) is fixedly connected to the second processing box (2); A feed pipe (11), the feed pipe (11) is arranged at the upper end of the first processing box (1), and the feed pipe (11) is fixedly connected to the first processing box (1); Centrifugal components, which are respectively arranged in the first processing box (1) and the second processing box (2); A cleaning component, the cleaning component is arranged in the first processing box (1) and is used to clean the inner wall of the first processing box (1), the cleaning component comprises a servo motor and a guide block (5), the servo motor is fixedly connected to the top of the first processing box (1), the guide block (5) is transmission-connected to the servo motor, and the guide block (5) rubs against the inner wall of the first processing box (1) to scrape and clean.
2. The waste oil sludge dehydration and desolidification treatment equipment according to claim 1 is characterized in that: The cleaning assembly further comprises a movable block (51), the movable block (51) being rotatably connected to the inner wall of the cavity of the first processing box (1), one end of the guide block (5) being fixedly connected to the movable block (51), and the movable block (51) being fixedly connected to the output shaft of the servo motor.
3. The waste oil sludge dehydration and desolidification treatment equipment according to claim 2 is characterized in that: The movable block (51) is provided with a plurality of fan-shaped grooves, and the other end of the guide block (5) is fixedly connected with a circular ring, which is rotatably connected to the inner wall of the first processing box (1).
4. The waste oil sludge dehydration and desolidification treatment equipment according to claim 1, characterized in that: The guide block (5) is a symmetrical spiral blade, and a plurality of guide grooves are provided on the blade of the guide block (5).
5. The waste oil sludge dehydration and desolidification treatment equipment according to claim 1, characterized in that: The centrifugal assembly comprises a first motor (4) and a first stirring rod (41), each first motor (4) is fixedly connected to the bottom of the corresponding first processing box (1) and second processing box (2), and the first stirring rod (41) is fixedly connected to the output shaft of the first motor (4).
6. The waste oil sludge dehydration and desolidification treatment equipment according to claim 5, characterized in that: The first stirring rod (41) is a drooping sheet-like structure that is flat on the top and convex on the bottom, and the lower side of the first stirring rod (41) is an arc-edge fan.
7. The waste oil sludge dehydration and desolidification treatment equipment according to claim 1, characterized in that: A drainage pipe (12) is provided between the first treatment box (1) and the second treatment box (2), and the drainage pipe (12) is fixedly connected to the first treatment box (1) and the second treatment box (2) respectively; one end of the first treatment box (1) is connected to a mud discharge pipe (3) and a connecting pipe (32) through a pipeline.
8. The waste oil sludge dehydration and desolidification treatment equipment according to claim 7, characterized in that: One end of the mud discharge pipe (3) and the oil discharge pipe (31) are connected to a connecting pipe (32) through a pipeline, and the feed pipe (11), the drainage pipe (12), the sewage discharge pipe (22), the mud discharge pipe (3) and the oil discharge pipe (31) are all provided with valves.
Citation Information
Patent Citations
Sump oil sludge dewatering and solid-removing treatment device
CN210367413U
External low-temperature heating device
CN211353920U
Cited By
Oil-water-solid three-phase separator for oil exploitation
CN122257766A