Energy-saving grate cooler with waste heat recycling device

By setting up a recycling structure on the bottom surface of the inclined chute of the grate cold machine, the problems of blockage of heat exchange equipment and difficulty in cleaning the breathable cloth caused by dust are solved, and convenient disassembly and efficient waste heat recovery are achieved.

CN222925992UActive Publication Date: 2025-05-30NANJING RUITAI CEMENT MFG EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422420852.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-05-30
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Due to the existence of dust, the heat exchange equipment of existing grate cold machines is prone to blockage, inconvenient disassembly and assembly, and the raw materials on the breathable cloth are difficult to clean, which affects the use effect.

Method used

An energy-saving grate chiller with waste heat recycling device was designed. By setting up a recycling structure on the bottom surface of the inclined chute, including a fixing frame, branch pipe, main pipe, fan, collection box, fixing rod, connecting rod, mounting frame, breathable cloth and sealing ring, the air-permeable cloth can be easily disassembled and cleaned.

Benefits of technology

Through convenient disassembly and assembly and cleaning mechanisms, the device improves the use effect of breathable cloth, avoids dust accumulation and blockage of heat exchange equipment, and enhances waste heat recovery efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222925992U_ABST
    Figure CN222925992U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of grate coolers, in particular to an energy-saving grate cooler with a waste heat recycling device, which comprises a material guide chute, an air hole is arranged on the bottom surface of the material guide chute, and a grate cooler main body is arranged on the left side of the material guide chute; a recycling structure is arranged on the bottom face of the material guiding chute and comprises a fixing frame, the fixing frame is fixedly installed on the bottom face of the material guiding chute, a branch pipe is fixedly connected to the right side wall of the fixing frame, a main pipe is fixedly connected to the bottom end of the branch pipe, and a fan is installed in the middle of the main pipe. The collecting box and the mounting frame are connected together through the fixing rods and the connecting rods, and when the collecting box is fixed to the fixing frame through the screws, the mounting frame and the breathable cloth can be fixed to the inner side of the air hole at the same time, so that the mounting frame and the breathable cloth are convenient to disassemble and assemble; the cleaning effect of the breathable cloth can be ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of grate coolers, and specifically relates to an energy-saving grate cooler with a waste heat recycling device. Background Art

[0002] The grate cooler is an important main equipment in the clinker burning system of a cement plant. Its main functions are to cool and convey cement clinker. During the production process, the grate cooler generates a large amount of waste hot air, and at the same time, the waste hot air is doped with a large amount of dust and cannot be directly utilized. The existing method is to use heat exchange equipment and waste heat boilers to recover the heat in the waste hot air. However, due to the presence of dust, the heat exchange equipment is prone to blockage. Especially when the production scale is small or the production process cannot be continuous, the heat exchange equipment cannot operate at full load, and the heat exchange efficiency is low, so the heat in the waste hot air cannot be fully recovered.

[0003] In this regard, Chinese Patent Application No.: CN201922031979.X discloses a grate cooler waste heat reuse system, which includes a guiding chute for transporting raw materials, air holes provided on the bottom surface of the guiding chute, an air box detachably connected to the guiding chute, a fixing frame fixed at the air holes of the guiding chute, a breathable cloth fixed on the fixing frame, and an air duct connected to the air box. The other end of the air duct is connected to the grate cooler for introducing the waste gas in the grate cooler into the air box. This utility model can introduce the high-temperature waste gas generated by the grate cooler into the guiding chute, and use the heat and flow rate of the high-temperature waste gas to heat and activate the raw materials, which can not only improve the utilization rate of waste heat, but also increase the activation degree of the raw materials.

[0004] This device can intercept raw materials by setting a breathable cloth to prevent the raw materials from flowing out through the air holes. However, the fixing frame is fixed on the air holes, which is inconvenient for disassembly and assembly, making it difficult to clean the raw materials adhered to the breathable cloth. Over time, it will affect the use effect of the breathable cloth.

[0005] Therefore, in order to solve the above problems, an energy-saving grate cooler with a waste heat recycling device is proposed. Summary of the Utility Model

[0006] The purpose of the utility model is to provide an energy-saving grate cooler with a waste heat recycling device to solve the problem in the prior art mentioned in the above background art that the device can intercept raw materials by setting a breathable cloth to prevent the raw materials from flowing out through the air holes, but the fixing frame is fixed on the air holes, which is inconvenient for disassembly and assembly, making it difficult to clean the raw materials adhered to the breathable cloth. Over time, it will affect the use effect of the breathable cloth.

[0007] To achieve the above object, the present utility model provides the following technical solutions: An energy-saving grate cooler with a waste heat recycling device, comprising: a feeding chute, wherein air holes are formed in the bottom surface of the feeding chute, and a main body of the grate cooler is installed on the left side of the feeding chute;

[0008] A recycling structure is arranged on the bottom surface of the feeding chute. The recycling structure includes a fixing frame fixedly installed on the bottom surface of the feeding chute. A branch pipe is fixedly connected to the right side wall of the fixing frame. The bottom end of the branch pipe is fixedly connected to a main pipe. A blower is installed in the middle of the main pipe. A collecting box is fixedly installed on the bottom surface of the fixing frame through screws. A fixing rod is fixedly connected to the top surface of the collecting box. A connecting rod is inserted into the top end of the fixing rod. The top end of the connecting rod is fixedly connected to an installation frame. A breathable cloth is sewn inside the installation frame. A sealing ring is adhered to the top surface of the installation frame. A handle is inserted into the bottom surface of the collecting box. A backing plate is fixedly connected to the top end of the handle. A spring is fixedly connected to the outer side of the handle.

[0009] Preferably, one end of the main pipe is connected to the main body of the grate cooler.

[0010] Preferably, the installation frame, the breathable cloth and the sealing ring are all located inside the air holes, and both the installation frame and the sealing ring are in contact with the inner wall of the air holes.

[0011] Preferably, the top surface of the fixing rod is in contact with the bottom surface of the installation frame.

[0012] Preferably, the backing plate is located on the inner bottom surface of the collecting box.

[0013] Preferably, one end of the spring is fixedly connected to the bottom surface of the collecting box.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model connects the collecting box and the installation frame through the fixing rod and the connecting rod. When the collecting box is fixed on the fixing frame with screws, the installation frame and the breathable cloth can be fixed inside the air holes at the same time, making the disassembly and assembly of the installation frame and the breathable cloth convenient and ensuring the cleaning effect of the breathable cloth.

[0015] The utility model is provided with a recycling structure. The collection box is fixed in the fixed frame by screws. The collection box fixes the installation frame on the inner wall of the air hole through the fixing rod and the connecting rod. With the cooperation of the sealing ring, the sealing performance can be guaranteed, and the breathable cloth can be located inside the air hole. When the breathable cloth needs to be cleaned, unscrew the screw to release the fixing of the collection box on the fixed frame, and pull the collection box upward to drive the backing plate and the installation frame to descend in the fixed frame. The installation frame is separated from the air hole, making the disassembly and assembly of the installation frame convenient. Then, pull the installation frame upward to separate the connecting rod at the bottom of the installation frame from the fixing rod in the collection box, and the installation frame can be separated from the collection box, which is convenient for separately processing the breathable cloth and the dust in the collection box. Push the handle upward to lift the backing plate in the collection box, and the dust in the collection box can be pushed out, which is convenient for cleaning the collection box. The spring can pull the handle downward to make the backing plate located at the inner bottom surface of the collection box, avoiding the backing plate shaking in the collection box when the air flows in the fixed frame and generating noise, and ensuring the use experience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front view structural schematic diagram of the utility model;

[0017] Figure 2 is a front view sectional structural schematic diagram of the material guiding chute of the utility model;

[0018] Figure 3 is an exploded front view sectional structural schematic diagram of the utility model;

[0019] Figure 4 is an exploded structural schematic diagram of the collection box of the utility model.

[0020] In the figure: 1. Material guiding chute; 11. Air hole; 12. Grate cooler main body; 2. Recycling structure; 21. Fixed frame; 22. Branch pipe; 23. Main pipe; 24. Fan; 25. Collection box; 26. Fixing rod; 27. Connecting rod; 28. Installation frame; 29. Breathable cloth; 210. Sealing ring; 211. Handle; 212. Backing plate; 213. Spring; 214. Screw. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 , an embodiment provided by the present utility model:

[0023] The material guiding chute 1, air holes 11, cooler main body 12 and fan 24 used in this application are products that can be directly purchased on the market. Their principles and connection methods are all well-known prior arts to those skilled in the art, so they will not be elaborated here.

[0024] An energy-saving cooler with a waste heat recycling device, comprising: a material guiding chute 1, the bottom surface of the material guiding chute 1 is provided with air holes 11, and the cooler main body 12 is installed on the left side of the material guiding chute 1;

[0025] The bottom surface of the material guiding chute 1 has a recycling structure 2. The recycling structure 2 includes a fixing frame 21, the fixing frame 21 is fixedly installed on the bottom surface of the material guiding chute 1, a branch pipe 22 is fixedly connected to the right side wall of the fixing frame 21, the bottom end of the branch pipe 22 is fixedly connected to a main pipe 23, a fan 24 is installed in the middle of the main pipe 23, the bottom surface of the fixing frame 21 is fixedly installed with a collection box 25 through a screw 214, the top surface of the collection box 25 is fixedly connected to a fixing rod 26, the top end of the fixing rod 26 is inserted with a connecting rod 27, the top end of the connecting rod 27 is fixedly connected to a mounting frame 28, a breathable cloth 29 is sewn inside the mounting frame 28, a sealing ring 210 is adhered to the top surface of the mounting frame 28, a handle 211 is inserted into the bottom surface of the collection box 25, the top end of the handle 211 is fixedly connected to a backing plate 212, and a spring 213 is fixedly connected to the outside of the handle 211. The collection box 25 and the mounting frame 28 are connected together through the fixing rod 26 and the connecting rod 27. When using the screw 214 to fix the collection box 25 on the fixing frame 21, the mounting frame 28 and the breathable cloth 29 can be fixed inside the air holes 11 at the same time, making the disassembly and assembly of the mounting frame 28 and the breathable cloth 29 convenient and ensuring the cleaning effect of the breathable cloth 29.

[0026] Further, one end of the main pipe 23 is connected to the cooler main body 12, and the air flow inside the cooler main body 12 can enter the air holes 11 through the main pipe 23.

[0027] Further, the mounting frame 28, the breathable cloth 29 and the sealing ring 210 are all located inside the air holes 11. The mounting frame 28 and the sealing ring 210 are both in contact with the inner wall of the air holes 11. The setting of the sealing ring 210 can ensure the sealing performance between the mounting frame 28 and the inner wall of the air holes 11.

[0028] Further, the top surface of the fixing rod 26 is in contact with the bottom surface of the mounting frame 28. The fixing rod 26 can support the mounting frame 28 from below, and the connecting rod 27 provides a connection for the positioning of the mounting frame 28 on the fixing rod 26.

[0029] Further, the backing plate 212 is located on the bottom surface inside the collection box 25. The backing plate 212 can move inside the collection box 25 and can eject the powder from the collection box 25.

[0030] Further, one end of the spring 213 is fixedly connected to the bottom surface of the collection box 25. The spring 213 provides power for the collection box 25 to fit the bottom surface inside the collection box 25, preventing the backing plate 212 from shaking inside the collection box 25 and generating noise when the fixing frame 21 is in the flowing air, thus ensuring the user experience of the device.

[0031] Working principle: During use, the fired high-temperature cement clinker is fed into the main body 12 of the grate cooler for cooling. The cold air passes through the high-temperature cement clinker layer inside the main body 12 of the grate cooler to cool it by air cooling. The temperature of the air passing through the high-temperature cement clinker layer rises rapidly and contains a certain amount of dust, and the air flow enters the main pipe 23.

[0032] The air flow enters the fixing frame 21 via the main pipe 23 and the branch pipe 22, then passes through the breathable cloth 29 and the air holes 11 and enters the guide chute 1, and can penetrate the raw materials flowing in the guide chute 1 from bottom to top. During the process of contact between the high-speed flowing hot exhaust gas and the raw materials, heat exchange occurs, the temperature of the raw materials rises, and they can also become looser and have a higher activation degree.

[0033] The collection box 25 is fixed inside the fixing frame 21 by screws 214. The collection box 25 fixes the mounting frame 28 on the inner wall of the air hole 11 through the fixing rod 26 and the connecting rod 27. With the cooperation of the sealing ring 210, the sealing performance can be guaranteed, and the breathable cloth 29 can be located inside the air hole 11.

[0034] When it is necessary to clean the breathable cloth 29, unscrew the screw 214 to release the fixation of the collection box 25 on the fixing frame 21. Pull the collection box 25 upward, which can drive the backing plate 212 and the mounting frame 28 to descend inside the fixing frame 21, and the mounting frame 28 is separated from the air hole 11, making the disassembly and assembly of the mounting frame 28 convenient. Then pull the mounting frame 28 upward to separate the connecting rod 27 at the bottom surface of the mounting frame 28 from the fixing rod 26 inside the collection box 25, and the mounting frame 28 can be separated from the collection box 25, facilitating the separate treatment of the dust on the breathable cloth 29 and inside the collection box 25.

[0035] Push the handle 211 upward to raise the backing plate 212 inside the collection box 25, which can push out the dust inside the collection box 25, facilitating the cleaning of the collection box 25. The spring 213 can pull the handle 211 downward to make the backing plate 212 located at the bottom surface inside the collection box 25, preventing the backing plate 212 from shaking inside the collection box 25 and generating noise when the fixing frame 21 is in the flowing air, thus ensuring the user experience of the device.

[0036] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model; any ordinary technician in the industry can smoothly implement the present utility model according to the illustrations in the specification and the above description; however, any minor changes, modifications and equivalent variations made by those skilled in the art within the scope of the technical solution of the present utility model by using the technical content disclosed above are all equivalent embodiments of the present utility model; at the same time, any changes, modifications and equivalent variations made to the above embodiments based on the substantial technology of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An energy-saving grate cooler with a waste heat recycling device, comprising: A material guiding chute (1), wherein a bottom surface of the material guiding chute (1) is provided with an air hole (11), and a grate cooler body (12) is installed on the left side of the material guiding chute (1); Features: The bottom surface of the material guide chute (1) is provided with a recovery structure (2), the recovery structure (2) comprising a fixed frame (21), the fixed frame (21) being fixedly mounted on the bottom surface of the material guide chute (1), a branch pipe (22) being fixedly connected to the right side wall of the fixed frame (21), a main pipe (23) being fixedly connected to the bottom end of the branch pipe (22), a fan (24) being mounted in the middle of the main pipe (23), a collection box (25) being fixedly mounted on the bottom surface of the fixed frame (21) by means of screws (214), and a top surface of the collection box (25) A fixing rod (26) is fixedly connected, a connecting rod (27) is inserted at the top end of the fixing rod (26), a mounting frame (28) is fixedly connected at the top end of the connecting rod (27), a breathable cloth (29) is sewn on the inner side of the mounting frame (28), a sealing ring (210) is bonded to the top surface of the mounting frame (28), a handle (211) is inserted at the bottom surface of the collecting box (25), a pad (212) is fixedly connected at the top end of the handle (211), and a spring (213) is fixedly connected to the outer side of the handle (211).

2. The energy-saving grate cooler with a waste heat recycling device according to claim 1, characterized in that: One end of the main pipe (23) is connected to the grate cooler body (12).

3. The energy-saving grate cooler with a waste heat recycling device according to claim 1, characterized in that: The installation frame (28), the breathable cloth (29) and the sealing ring (210) are all located inside the air hole (11), and the installation frame (28) and the sealing ring (210) are both in contact with the inner wall of the air hole (11).

4. The energy-saving grate cooler with a waste heat recycling device according to claim 1, characterized in that: The top surface of the fixing rod (26) is in contact with the bottom surface of the installation frame (28).

5. The energy-saving grate cooler with a waste heat recycling device according to claim 1, characterized in that: The pad (212) is located on the bottom surface of the inner side of the collection box (25).

6. The energy-saving grate cooler with a waste heat recycling device according to claim 2, characterized in that: One end of the spring (213) is fixedly connected to the bottom surface of the collection box (25).

Citation Information

Patent Citations

  • Grate cooler waste heat recycling system

    CN210833090U