Fully-sealed high-temperature-resistant wireless temperature measurement transmitting device

By designing a fully sealed high-temperature resistant wireless temperature measurement transmitting device, the problem of cable transmission in the blast furnace circulating water monitoring system is solved, and continuous temperature measurement and wireless data transmission in a high-temperature environment are achieved, with good protection and long-term stability.

CN222926300UActive Publication Date: 2025-05-30BEIJING XINZHAO TECH
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Patent Information

Application Number
CN202421969923.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-05-30
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the existing blast furnace circulating water monitoring system, the cable transmission temperature sensors have problems such as excessive cable length, unresistance to high temperatures, and easy to damage. The existing furnace skin temperature measurement methods are inefficient, costly and difficult to install.

Method used

A fully sealed high-temperature resistant wireless temperature measurement transmitting device is designed, including protective bottom shell, intelligent control board, antenna, transmission component and temperature measurement component. It is filled with armored wire and resin glue to enhance fixation and sealing, thermally conductive silicone grease and magnesium oxide powder are used to improve temperature measurement efficiency, and temperature signals are emitted wirelessly.

Benefits of technology

It realizes continuous temperature measurement and wireless data transmission in high-temperature environments, and has the advantages of dustproof, waterproof, shielding, high temperature resistance, corrosion resistance and long service life, avoiding the complexity and easy damage problems of traditional wired temperature measurement methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wireless temperature measurement, and discloses a fully-sealed high-temperature-resistant wireless temperature measurement transmitting device which comprises a protection bottom shell, the left end of the protection bottom shell is in threaded connection with a protection top cover, and the inner wall of the protection bottom shell is fixedly connected with a battery used for supplying power. The top end of the battery is fixedly connected with a reinforcing rib used for dividing the space of the protection bottom shell, the top end of the reinforcing rib is provided with a transmitting assembly used for transmitting a temperature signal, the bottom end of the protection bottom shell is connected with a metal shell through a transmission assembly used for transmitting the temperature signal, and the inner wall of the metal shell is provided with a temperature measuring assembly used for measuring the temperature of the battery. Therefore, the temperature of the outer side can be measured. According to the utility model, the intelligent control board processes the temperature signal from the sensor chip, and the antenna transmits the temperature signal in a wireless manner, so that the temperature sensor has the advantages of dust prevention, water prevention, shielding prevention, high temperature resistance, corrosion resistance, super-long service life and the like, and can effectively carry out continuous temperature measurement and wireless data transmission.
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Description

Technical Field

[0001] The utility model relates to the technical field of wireless temperature measurement, in particular to a fully sealed high-temperature resistant wireless temperature measurement transmitting device. Background Art

[0002] From the perspective of modern ironmaking process requirements, the calculation of the blast furnace heat load is a very important reference data. At present, the domestic blast furnace circulating water monitoring system generally uses temperature sensors that transmit real-time temperature measurement through cables. However, the cables of wired temperature sensors are very long, and special cable troughs need to be erected. Moreover, the on-site environment is harsh, and the temperature near the tapping hole is extremely high. The cable's high-temperature resistance is basically below 300°C, which cannot meet the temperature measurement work under high-temperature conditions. The construction is complex and is extremely prone to damage.

[0003] Under normal circumstances, currently, the domestic blast furnace circulating water monitoring system generally uses wired temperature sensors. However, wired transmission has problems such as long cables, poor high-temperature resistance, and easy damage. In addition, the existing methods for measuring the temperature of the furnace shell include manual measurement and fixed temperature sensor measurement, but both have problems such as low efficiency, high cost, and difficult installation.

[0004] In view of this, in response to this technical problem, the present application proposes a fully sealed high-temperature resistant wireless temperature measurement transmitting device. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and to propose a fully sealed high-temperature resistant wireless temperature measurement transmitting device, which has the advantages of dust-proof, waterproof, anti-shielding, high-temperature resistance, corrosion resistance, and extremely long service life, and can effectively perform continuous temperature measurement and wirelessly transmit data.

[0006] To achieve the above object, the utility model provides the following technical solutions:

[0007] A fully sealed high-temperature resistant wireless temperature measurement transmitting device, including a protective bottom shell, the left end of the protective bottom shell is threadedly connected with a protective top cover, the inner wall of the protective bottom shell is fixedly connected with a battery for power supply, the top of the battery is fixedly connected with a reinforcing rib for dividing the space of the protective bottom shell, a transmitting component is arranged at the top of the reinforcing rib for transmitting temperature signals, the bottom end of the protective bottom shell is connected with a metal shell through a transmission component for transmitting temperature signals, and a temperature measurement component is arranged on the inner wall of the metal shell for measuring the outside temperature.

[0008] Furthermore, the transmitting component includes an intelligent control board fixedly connected to the top of the reinforcing rib, an antenna is fixedly connected to the left end of the intelligent control board, and the upper and lower ends of the antenna are fixedly connected to the inner wall of the protective bottom shell.

[0009] Further, the transfer component includes a first connecting piece threadedly connected to the bottom end of the protective bottom shell. A armored cable is fixedly connected to the bottom end of the first connecting piece. The other end of the armored cable is fixedly connected to a second connecting piece. The top end of the metal shell is fixedly connected to the bottom end of the second connecting piece.

[0010] Further, the temperature measurement component includes a sensor chip fixedly connected to the inner wall of the metal shell. Thermal conductive silicone grease is provided on the inner wall of the protective bottom shell relative to the bottom end of the sensor chip, and magnesium oxide powder is provided on the inner wall of the protective bottom shell relative to the top end of the sensor chip.

[0011] Further, a cable is fixedly connected to the inner wall of the armored cable. The bottom end of the reinforcing rib and the top end of the sensor chip are connected by the cable.

[0012] Further, the space between the cable and the first connecting piece is filled with resin glue.

[0013] Further, the second connecting piece and the metal shell are connected by welding.

[0014] The utility model has the following beneficial effects:

[0015] In the utility model, through the cooperation of the protective bottom shell, the protective top cover, the first connecting piece, the armored cable, the second connecting piece and the metal shell, it has the advantages of dust-proof, waterproof, anti-shielding, high temperature resistance, corrosion resistance, and extremely long service life, and can effectively perform continuous temperature measurement and wirelessly transmit data. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a perspective view of a fully sealed high-temperature resistant wireless temperature measurement and transmission device proposed by the utility model;

[0017] Figure 2 is a schematic structural diagram of the armored cable in a fully sealed high-temperature resistant wireless temperature measurement and transmission device proposed by the utility model;

[0018] Figure 3 is a schematic structural diagram of the intelligent control board in a fully sealed high-temperature resistant wireless temperature measurement and transmission device proposed by the utility model;

[0019] Figure 4 is a schematic structural diagram of the sensor chip in a fully sealed high-temperature resistant wireless temperature measurement and transmission device proposed by the utility model.

[0020] LEGEND DESCRIPTION:

[0021] 1. Protective bottom shell; 2. Protective top cover; 3. Reinforcing rib; 4. Intelligent control board; 5. Antenna; 6. Battery; 7. First connecting piece; 8. Armored cable; 9. Second connecting piece; 10. Metal shell; 11. Magnesium oxide powder; 12. Sensor chip; 13. Thermal conductive silicone grease; 14. Cable. Detailed implementation mode

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the protection scope of the present utility model.

[0023] Referring to Figures 1-4 , an embodiment provided by the present utility model: a fully sealed high-temperature-resistant wireless temperature measurement transmitting device, including a protective bottom shell 1, a protective top cover 2 is threadedly connected to the left end of the protective bottom shell 1, a battery 6 for power supply is fixedly connected to the inner wall of the protective bottom shell 1, a reinforcing rib 3 for dividing the space of the protective bottom shell 1 is fixedly connected to the top of the battery 6, a smart control board 4 is fixedly connected to the top of the reinforcing rib 3, an antenna 5 is fixedly connected to the left end of the smart control board 4, and the upper and lower ends of the antenna 5 are fixedly connected to the inner wall of the protective bottom shell 1 for transmitting temperature signals. A first connector 7 is threadedly connected to the bottom end of the protective bottom shell 1, an armored wire 8 is fixedly connected to the bottom end of the first connector 7, the other end of the armored wire 8 is fixedly connected to a second connector 9, and the top end of a metal shell 10 is fixedly connected to the bottom end of the second connector 9 for transmitting temperature signals. A sensor chip 12 is fixedly connected to the inner wall of the metal shell 10, a thermal conductive silicone grease 13 is provided on the inner wall of the protective bottom shell 1 relative to the bottom end of the sensor chip 12, and a magnesium oxide powder 11 is provided on the inner wall of the protective bottom shell 1 relative to the top end of the sensor chip 12 for measuring the external temperature. A cable 14 is fixedly connected to the inner wall of the armored wire 8, and the bottom end of the reinforcing rib 3 is connected to the top end of the sensor chip 12 through the cable 14. The cable 14 and the first connector 7 are filled with resin glue, and the second connector 9 and the metal shell 10 are connected through welding treatment;

[0024] Specifically, the sensor chip 12 located on the inner wall of the metal shell 10 serves as the core temperature measurement element, and its sensitive element senses the temperature of the external environment. Since the sensor chip 12 is installed inside the metal shell 10, the thermal conductive silicone grease 13 and the magnesium oxide powder 11 are filled between the protective bottom shell 1 and the sensor chip 12. As a thermal interface material, the thermal conductive silicone grease 13 can effectively improve the efficiency of heat transfer from the metal shell 10 to the sensor chip 12. When the sensor chip 12 detects the temperature, the temperature signal will be transmitted to the smart control board 4 through the cable 14. The cable 14 and the first connector 7 are filled with resin glue. This filling method not only enhances the fixing of the cable 14 but also improves the sealing and waterproof performance of the entire device, ensuring stable operation in harsh environments such as high temperature and humidity. The smart control board 4 processes the temperature signal from the sensor chip 12 and transmits it wirelessly through the antenna 5.

[0025] Working principle: First, the sensor chip 12 located on the inner wall of the metal housing 10 serves as the core temperature measuring element, and its sensitive element senses the temperature of the external environment. Since the sensor chip 12 is installed inside the metal housing 10, thermal conductive grease 13 and magnesium oxide powder 11 are filled between the protective bottom shell 1 and the sensor chip 12. As a thermal interface material, the thermal conductive grease 13 can effectively improve the efficiency of heat transfer from the metal housing 10 to the sensor chip 12. When the sensor chip 12 detects the temperature, the temperature signal will be transmitted to the intelligent control board 4 through the cable 14. The cable 14 and the first connector 7 are filled with resin glue. This filling method not only enhances the fixation of the cable 14, but also improves the sealing and waterproof performance of the whole device, ensuring stable operation in harsh environments such as high temperature and humidity. The intelligent control board 4 processes the temperature signal from the sensor chip 12 and emits it wirelessly through the antenna 5. This wireless transmission method not only avoids problems such as complex wiring and easy damage in the traditional wired temperature measurement method, but also improves the flexibility and convenience of temperature measurement. In addition, this device also adopts a fully sealed design. Through the close cooperation of the protective bottom shell 1, the protective top cover 2, the first connector 7, the armored cable 8, the second connector 9 and the metal housing 10, the effects of dust prevention, waterproofing and electromagnetic shielding are achieved. At the same time, these components are all made of high-temperature resistant and corrosion-resistant materials, ensuring the long-term stable operation of the device in harsh environments. The armored cable 8 serves as the transmission channel for signals and power. Its internal multi-layer structure can effectively resist external mechanical shocks and electromagnetic interference, improving the reliability and security of data transmission.

[0026] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully sealed high temperature resistant wireless temperature measurement transmitter, characterized in that: The invention comprises a protective bottom shell (1), the left end of the protective bottom shell (1) is threadedly connected to a protective top cover (2), the inner wall of the protective bottom shell (1) is fixedly connected to a battery (6) for power supply, the top of the battery (6) is fixedly connected to a reinforcing rib (3) for dividing the space of the protective bottom shell (1), the top of the reinforcing rib (3) is provided with a transmitting component for transmitting a temperature signal, the bottom end of the protective bottom shell (1) is connected to a metal shell (10) via a transmission component for transmitting a temperature signal, and the inner wall of the metal shell (10) is provided with a temperature measuring component for measuring the outside temperature.

2. A fully sealed high temperature resistant wireless temperature measuring and transmitting device according to claim 1, characterized in that: The transmitting assembly comprises an intelligent control board (4) fixedly connected to the top of the reinforcing rib (3), an antenna (5) fixedly connected to the left end of the intelligent control board (4), and the upper and lower ends of the antenna (5) fixedly connected to the inner wall of the protective bottom shell (1).

3. A fully sealed high temperature resistant wireless temperature measuring and transmitting device according to claim 1, characterized in that: The transmission component comprises a first connecting piece (7) threadedly connected at the bottom end of the protective bottom shell (1), the bottom end of the first connecting piece (7) is fixedly connected to an armored wire (8), the other end of the armored wire (8) is fixedly connected to a second connecting piece (9), and the top end of the metal shell (10) is fixedly connected to the bottom end of the second connecting piece (9).

4. A fully sealed high temperature resistant wireless temperature measuring and transmitting device according to claim 3, characterized in that: The temperature measurement component comprises a sensor chip (12) fixedly connected to the inner wall of the metal shell (10), a thermal conductive silicone grease (13) is arranged on the inner wall of the bottom end of the protective bottom shell (1) relative to the sensor chip (12), and a magnesium oxide powder (11) is arranged on the inner wall of the top end of the protective bottom shell (1) relative to the sensor chip (12).

5. A fully sealed high temperature resistant wireless temperature measuring and transmitting device according to claim 4, characterized in that: The inner wall of the armored wire (8) is fixedly connected with a cable (14), and the bottom end of the reinforcing rib (3) and the top end of the sensor chip (12) are connected via the cable (14).

6. A fully sealed high temperature resistant wireless temperature measuring and transmitting device according to claim 5, characterized in that: The space between the cable (14) and the first connecting piece (7) is filled with resin glue.

7. A fully sealed high temperature resistant wireless temperature measuring and transmitting device according to claim 3, characterized in that: The second connecting member (9) and the metal shell (10) are connected by welding.