Performance detection device for multiple laser cladding layers
By designing a multi-layer laser welded layer performance detection device, using a mounting base, adjustment plate, limit plate, push plate and pressure sensor, the problem of difficulty in detecting the performance of multi-layer cladding in the prior art is solved, and effective detection of the bonding force between the cladding layer and the cladding layer and between the cladding layer and the substrate is achieved.
Patent Information
- Application Number
- CN202421649978.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing laser cladding technology is difficult to effectively detect the performance of multi-layer cladding layers, especially the bonding force between adjacent cladding layers and the cladding layer and the substrate.
A multi-layer laser welded layer performance detection device is designed, including a mounting base, a adjustment plate, a limiting plate, a push plate and a pressure sensor. By adjusting and extruding the sample, the bonding force between the cladding layer and the cladding layer and between the cladding layer and the substrate is detected.
The device can adjust the sample part to be detected, which is convenient for positioning and detection, has a simple structure and is convenient to use, and effectively solves the problem of multi-layer cladding performance detection.
Smart Images

Figure CN222926604U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cladding, in particular to a performance detection device for multi-layer laser cladding layers. Background Technique
[0002] Laser cladding, also known as laser deposition or laser coating, is a new surface modification technology. It adds external materials to the molten pool formed after laser irradiation of the substrate by means of synchronous or pre-placed materials, and makes the two solidify rapidly together to form a coating layer. The cladding layer has a low dilution rate but strong bonding force, shows metallurgical bonding with the substrate, can significantly improve the wear resistance, corrosion resistance, heat resistance, oxidation resistance or electrical properties of the substrate material surface, so as to achieve the purpose of surface modification or repair, save a large amount of material costs while meeting the specific performance requirements of the material surface.
[0003] In the past, laser cladding mostly focused on the performance of single-pass cladding layers. With the gradual application of laser cladding technology in production, there is an urgent need for multi-layer thick cladding layers at present. In fact, when the quality requirements for laser cladding layers are high, the number of cladding layers may have a decisive impact on the quality of the cladding layers. Therefore, this application provides a performance detection device for multi-layer laser cladding layers for detecting the performance of the bonding force between adjacent cladding layers and between the cladding layer and the substrate. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a performance detection device for multi-layer laser cladding layers, which can adjust the position of the sample to be detected, facilitate the positioning of the sample, and can detect the bonding force between the cladding layers and between the cladding layer and the substrate, so as to detect the performance of multi-layer cladding layers. The structure is simple and easy to use, and can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: A performance detection device for multi-layer laser cladding layers, including a mounting base. A mounting groove is provided in the middle of the side surface of the mounting base, and an adjustable adjusting plate is arranged inside the mounting groove. Two groups of chutes symmetrically arranged with respect to the mounting groove are provided on the side surface of the mounting base. A limiting plate for squeezing and positioning the sample is slidably arranged inside each group of chutes. A jack is provided in the middle of the upper surface of the mounting base, and a push plate capable of squeezing the sample is slidably arranged inside the jack.
[0006] As a preferred technical scheme of the utility model, adjusting bolts are rotatably arranged at positions corresponding to both ends of the mounting base and the adjusting plate, and the adjusting bolts are threadedly connected with the screw holes on the adjusting plate.
[0007] As a preferred technical scheme of the utility model, a pressure sensor is arranged at the bottom of the push plate for contacting the indenter of a universal testing machine.
[0008] As a preferred technical solution of the present utility model, an elastic column connected to the limiting plate is provided inside the sliding groove for pushing the limiting plate towards the middle of the mounting seat.
[0009] As a preferred technical solution of the present utility model, the part of the limiting plate corresponding to the mounting groove protrudes towards the inside of the mounting groove.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0011] The multi-layer laser cladding layer performance detection device exemplified by the present utility model can adjust the position of the part of the sample to be detected, facilitating the positioning of the sample. It can detect the bonding force between cladding layers and between the cladding layer and the substrate, thereby detecting the performance of the multi-layer cladding layer. The structure is simple and it is convenient to use. Description of the Drawings
[0012] Figure 1 is a schematic structural diagram of the present utility model;
[0013] Figure 2 is a schematic cross-sectional structural diagram of the present utility model;
[0014] Figure 3 is Figure 2 the right view of
[0015] Figure 4 a schematic diagram of the sample during detection.
[0016] In the figure: 1 mounting seat, 2 limiting plate, 21 elastic column, 3 adjusting plate, 31 adjusting bolt, 4 pushing plate, 41 pressure sensor. Detailed Embodiment
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0018] Please refer to Figures 1-4, the utility model provides a technical solution: a performance detection device for multi-layer laser cladding layers, including a mounting base 1. A mounting groove is provided in the middle of the side surface of the mounting base 1, and an adjustable adjusting plate 3 is provided inside the mounting groove. Two groups of sliding grooves symmetrically arranged with respect to the mounting groove are provided on the side surface of the mounting base 1. A limiting plate 2 for squeezing and positioning the sample is slidably arranged inside each group of sliding grooves. Each group of sliding grooves has two. A jack is provided in the middle of the upper surface of the mounting base 1, and a push plate 4 capable of squeezing the sample is slidably arranged inside the jack. A pressure sensor 41 is provided at the bottom of the push plate 4 for contacting the indenter of an external universal testing machine. Place the device on an external universal testing machine. The universal testing machine squeezes the push plate 4 with the pressure sensor 41, and the push plate 4 squeezes the cladding layer to be squeezed until the cladding layer to be squeezed falls off. The pressure sensor 41 transmits the squeezing force to an external controller, and then the bonding strength can be obtained.
[0019] Further, adjusting bolts 31 are rotatably arranged at positions corresponding to both ends of the mounting base 1 and the adjusting plate 3, and the adjusting bolts 31 are threadedly connected to the screw holes on the adjusting plate 3. Place the fabricated sample into the mounting groove, rotate the adjusting bolts 31, and the adjusting bolts 31 drive the sample to move, so that the bottom of the cladding layer to be squeezed is flush with the side surface of the mounting base 1.
[0020] Further, an elastic column 21 connected to the limiting plate 2 is provided inside the sliding groove for pushing the limiting plate 2 towards the middle of the mounting base 1. The elastic column 21 is a telescopic rod structure with a spring inside; the part of the limiting plate 2 corresponding to the mounting groove protrudes towards the inside of the mounting groove; the elastic column 21 can push the limiting plate 2 to move, and the limiting plate 2 squeezes the upper ends of the side surfaces of the substrate and other cladding layers, thereby completing the fixation of the sample.
[0021] The pressure sensor 41 used in the present utility model is a common electronic component in the prior art, and its working mode and circuit structure are all well-known technologies, so no further description will be given here. The pressure sensor 41 can transmit the detected pressure to an external controller for processing, so as to obtain the bonding strength between layers and between the layer and the substrate.
[0022] When in use:
[0023] It is assumed that there are five layers of laser cladding layers on the substrate, which are the first layer, the second layer, the third layer, the fourth layer, and the fifth layer in sequence from the surface layer to the substrate direction;
[0024] When detecting the bonding strength between the first layer and the second layer, the sample is fabricated into the shape as shown in Figure 4 a, that is: the first layer is the cladding layer to be squeezed, and the second layer to the substrate is the substrate and other cladding layers;
[0025] When detecting the bonding strength between the second layer and the third layer, the sample is supported as shown in Figure 4The shape shown in b, that is: the first layer is the surface cladding layer, the second layer is the cladding layer to be extruded, and from the third layer to the substrate are the substrate and other cladding layers;
[0026] And so on for other layers until the substrate and the cladding layer adjacent to it are detected. At this time, the substrate is made into a convex structure, and the cladding layer on the surface of the substrate can be subjected to extrusion detection;
[0027] The extrusion method for detecting the bonding force between the cladding layers and between the cladding layer and the substrate is as follows:
[0028] Push the limit plate 2 to both sides, and place the made sample into the installation groove. Rotate the adjusting bolt 31, and the adjusting bolt 31 drives the sample to move, and make the bottom of the cladding layer to be extruded flush with the side of the mounting seat 1;
[0029] Release the limit plate 2, and the elastic column 21 pushes the limit plate 2 to move, and makes the limit plate 2 extrude the upper end of the side of the substrate and other cladding layers, so as to complete the fixation of the sample;
[0030] Place the device on an external universal press. The universal press extrudes the push plate 4 with the pressure sensor 41. The push plate 4 extrudes the cladding layer to be extruded until the cladding layer to be extruded falls off, and the pressure sensor 41 transmits the extrusion force to the external controller, and then the bonding force can be known.
[0031] The utility model can adjust the position of the sample to be detected, which is convenient for positioning the sample. It can detect the bonding force between the cladding layers and between the cladding layer and the substrate, so as to detect the performance of the multi-layer cladding layer. The structure is simple and the use is convenient.
[0032] The parts not disclosed in the utility model are all prior arts, and their specific structures, materials and working principles will not be described in detail. Although the embodiments of the utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A multi-layer laser cladding layer performance detection device, comprising a mounting seat (1), characterized in that: A mounting groove is provided in the middle of the side surface of the mounting seat (1), and an adjustable adjustment plate (3) is provided inside the mounting groove. Two groups of slide grooves are provided on the side surface of the mounting seat (1) and are symmetrically arranged with respect to the mounting groove. A limit plate (2) is slidably arranged inside each group of slide grooves for squeezing and positioning the sample. A plug hole is provided in the middle of the upper surface of the mounting seat (1), and a push plate (4) is slidably arranged inside the plug hole for squeezing the sample.
2. The multi-layer laser cladding layer performance detection device according to claim 1 is characterized in that: Adjustment bolts (31) are rotatably arranged at positions corresponding to the two ends of the mounting seat (1) and the adjustment plate (3), and the adjustment bolts (31) are threadedly connected to screw holes on the adjustment plate (3).
3. The multi-layer laser cladding layer performance detection device according to claim 1 is characterized in that: A pressure sensor (41) is provided at the bottom of the push plate (4) for contacting the pressure head of the universal press.
4. The multi-layer laser cladding layer performance detection device according to claim 1 is characterized in that: An elastic column (21) connected to the limit plate (2) is provided inside the slide groove and is used to push the limit plate (2) toward the middle of the mounting seat (1).
5. The multi-layer laser cladding layer performance detection device according to claim 1 is characterized in that: The portion of the limiting plate (2) corresponding to the installation groove protrudes toward the inside of the installation groove.