Layered detection module equipment
By designing a layered detection module device, the automatic movement of the main camera and the altimeter is achieved by using a linear module mechanism, the problems of low detection accuracy and efficiency in the existing LCD screen detection methods are solved, and more efficient and accurate detection is achieved.
Patent Information
- Application Number
- CN202421260271.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing LCD screen detection methods require manual operation, resulting in low detection accuracy and low efficiency, which cannot meet the needs of mass production.
A layered detection module device is designed, including a marble base, a Y-axis, X-axis and Z-axis linear module mechanism. Through these mechanisms, the main camera and altimeter are automatically moved in three directions, and the comprehensive detection of the LCD screen is achieved.
It improves detection accuracy and efficiency, avoids errors and miss judgments caused by human factors, and can meet the inspection needs of mass production.
Smart Images
Figure CN222926639U_ABST
Abstract
Description
Technical Field
[0001] The present utility model application relates to the technical field of processing and production equipment, and particularly refers to a delamination detection module device for detecting liquid crystal screens.
Background Art
[0002] With the continuous progress and development of society, along with the continuous improvement of the living standards of the general consumers, at the same time, liquid crystal screen products have been popularized in all aspects of the daily life of the general consumers. For example, liquid crystal screen digital products, liquid crystal screen displays. In order to meet the quality requirements of the products for the general consumers, most products must be strictly inspected for the liquid crystal screens before being sold to the existing market. During the inspection, generally, the operator uses a microscope to detect the secondary lighting image on the surface of the liquid crystal screen to determine whether there are defects such as dots, foreign objects, black dots, etc. on the surface of the liquid crystal screen, so as to distinguish which layer the defective liquid crystal screen is in.
[0003] In this detection method, since the operator needs to participate during the detection, it is very easy to cause phenomena such as deviation in the detection accuracy of the liquid crystal screen to be detected, or the possibility of missed judgment, or the possibility of misjudgment due to human factors themselves. As a result, the detection accuracy of the detected object is relatively low. In addition, the detection time is relatively long, which cannot meet the requirements of mass production, resulting in relatively low detection efficiency.
Content of the Utility Model
[0004] In view of this, the technical problem to be solved by the present utility model is to provide a delamination detection module device that can improve the detection accuracy and detection efficiency.
[0005] To solve the above technical problem, the technical solution in the present utility model provides a delamination detection module device, which includes a marble base directly placed on the ground. A Y-axis linear module mechanism for controlling the movement in the Y-axis direction is arranged on the marble base. An X-axis linear module mechanism for controlling the movement in the X-axis direction is arranged on the Y-axis linear module mechanism. A Z-axis linear module mechanism for controlling the movement in the Z-axis direction is arranged on the X-axis linear module mechanism.
[0006] Further defined, the Y-axis linear module mechanism includes a slider guide mechanism directly and fixedly installed on the marble base, a Y-axis linear module installed on the slider guide mechanism, a Y-axis servo motor installed at one end of the Y-axis linear module, a longitudinal module chain group installed on the side of the Y-axis linear module, and a longitudinal chain group bottom plate installed at the bottom of the module chain group; the slider guide mechanism includes two guide rail seats directly installed on the marble base, a longitudinal guide rail installed between the two guide rail seats, a longitudinal slider installed on the longitudinal guide rail and movable along the longitudinal guide rail direction, and a longitudinal cushion block installed on the longitudinal slider.
[0007] Further defined, the X-axis linear module mechanism includes an X-axis mounting plate installed on the Y-axis linear module, an X-axis linear module installed on the X-axis mounting plate, an X-axis servo motor installed at one end of the X-axis linear module, an X-axis side plate guide rail installed on the side of the X-axis linear module, a transverse guide rail installed on the X-axis side plate guide rail, a transverse slider installed on the transverse guide rail, a transverse chain group bottom plate installed on the X-axis linear module, and a transverse module chain group installed on the transverse chain group bottom plate.
[0008] Further defined, the Z-axis linear module mechanism includes a Z-axis module mounting plate directly installed on the transverse slider, a Z-axis guide rail seat installed on the Z-axis module mounting plate, a Z-axis guide rail installed inside the Z-axis guide rail seat, a Z-axis sliding block installed on the Z-axis guide rail and movable in the Z-axis direction, a main camera mounting plate installed on the Z-axis sliding block, a main camera bracket installed at the upper end of the main camera mounting plate, and a main camera installed inside the main camera bracket; a height gauge support plate installed at the lower end of the main camera mounting plate, and a height gauge installed on the height gauge support plate.
[0009] Advantageous technical effects of the present utility model: Since a Y-axis linear module mechanism for controlling movement in the Y-axis direction is provided on the marble base, an X-axis linear module mechanism for controlling movement in the X-axis direction is provided on the Y-axis linear module mechanism, and a Z-axis linear module mechanism for controlling movement in the Z-axis direction is provided on the X-axis linear module mechanism. During use, the longitudinal slider provided on the marble base drives the Y-axis linear module to move along the Y-axis direction, the transverse slider provided on the X-axis linear module drives the Z-axis linear module to move along the X-axis direction, and the Z-axis slider provided on the X-axis linear module drives the main camera bracket to move along the Z-axis direction, so as to achieve the purpose of detecting the surfaces of the liquid crystal screen in three different directions, namely the Z-axis, Y-axis, and X-axis, of the main camera provided on the main camera bracket. At the same time, it is also convenient to detect the height in the Y-axis direction of the height gauge, so that the height gauge can be used in cooperation with the main camera, facilitating the photographing and detection operations, and avoiding phenomena such as error deviations, missed judgments, and misjudgments caused by human operation factors in the prior art. At the same time, compared with similar products in the prior art, the technical solution of this application has the technical advantages of improving detection accuracy and detection efficiency.
[0010] The following combines the drawings and embodiments to make a further detailed description of the technical solution of the present utility model.
Description of the Drawings
[0011] Figure 1 A three-dimensional view of the layered detection module device with the equipment housing installed in the present utility model;
[0012] Figure 2 A three-dimensional view of the layered detection module device without the equipment housing installed in the present utility model;
[0013] Figure 3 A three-dimensional exploded view of the layered detection module device in the present utility model;
[0014] Figure 4 A three-dimensional view of the Z-axis linear module mechanism in the present utility model;
[0015] Figure 5 A three-dimensional view of the slider guide rail mechanism in the present utility model.
Detailed Embodiment
[0016] In order to make the technical problems, technical solutions, and advantageous effects to be solved by the present utility model clearer and more understandable, the following further details the present utility model in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0017] Please refer to Figures 1 to 5As shown in the figure, a hierarchical detection module device will be described below in conjunction with an embodiment. It includes a device housing 1, a marble base 2, a Y-axis linear module mechanism 3, an X-axis linear module mechanism 4, and a Z-axis linear module mechanism 5.
[0018] The Y-axis linear module mechanism 3 includes a slider guide mechanism directly and fixedly installed on the marble base 1, a Y-axis linear module 302 installed on the slider guide mechanism, a Y-axis servo motor 303 installed at one end of the Y-axis linear module 302, a longitudinal module chain group 304 installed on the side of the Y-axis linear module 302, and a longitudinal chain group bottom plate 305 installed at the bottom of the module chain group 304; the slider guide mechanism includes two guide rail seats 301 directly installed on the marble base 1, a longitudinal guide rail 306 installed between the two guide rail seats 301, a longitudinal slider 307 that can move along the longitudinal guide rail 306 direction installed on the longitudinal guide rail 306, and a longitudinal cushion block 308 installed on the longitudinal slider 307.
[0019] The X-axis linear module mechanism 4 includes an X-axis mounting plate 401 installed on the Y-axis linear module 302, an X-axis linear module 402 installed on the X-axis mounting plate 401, an X-axis servo motor 403 installed at one end of the X-axis linear module 402, an X-axis side plate guide rail 404 installed on the side of the X-axis linear module 402, a transverse guide rail 405 installed on the X-axis side plate guide rail 404, a transverse slider 406 installed on the transverse guide rail 405, a transverse chain group bottom plate 407 installed on the X-axis linear module 402, and a transverse module chain group 408 installed on the transverse chain group bottom plate 407.
[0020] The Z-axis linear module mechanism 5 includes a Z-axis module mounting plate 501 directly installed on the transverse slider 406, a Z-axis guide rail seat 502 installed on the Z-axis module mounting plate 501, a Z-axis guide rail 503 installed inside the Z-axis guide rail seat 502, a Z-axis sliding block 504 that can move in the Z-axis direction installed on the Z-axis guide rail 503, a main camera mounting plate 505 installed on the Z-axis sliding block 504, a main camera bracket 506 installed at the upper end of the main camera mounting plate 505, and a main camera 507 installed inside the main camera bracket 506; a height gauge support plate 508 installed at the lower end of the main camera mounting plate 505, and a height gauge 509 installed on the height gauge support plate 508.
[0021] During installation, the Y-axis linear module mechanism 3 is installed on the marble base 2, and the X-axis linear module mechanism 4 is installed on the Y-axis linear module mechanism 3. The Z-axis linear module mechanism 5 is installed on the X-axis linear module mechanism 4. The Y-axis linear module mechanism 3 is mainly used to control the movement in the Y-axis direction, the X-axis linear module mechanism 4 is mainly used to control the movement in the X-axis direction, and the Z-axis linear module mechanism 5 is mainly used to control the movement in the Z-axis direction.
[0022] During installation, the slider guide rail mechanism described in this case is installed on the marble base 2. The Y-axis linear module 302 is installed on the slider guide rail mechanism. The longitudinal chain bottom plate 305 is installed at the bottom of the Y-axis linear module 302. The longitudinal module chain group 304 is installed inside the longitudinal chain bottom plate 305 and is located on one side of the Y-axis linear module 302. The X-axis mounting plate 401 is installed on the longitudinal guide rail 306. The X-axis linear module 402 is installed on the X-axis mounting plate 401. The X-axis side plate guide rail 404 is installed on the side of the X-axis linear module 402. The transverse guide rail 405 is installed on the X-axis side plate guide rail 404. The transverse slider 406 is installed on the transverse guide rail 405. The transverse chain group bottom plate 407 is installed on the X-axis linear module 402, and the horizontal module chain group 408 is installed inside the transverse chain group bottom plate 407.
[0023] The Z-axis module mounting plate 501 is installed on the transverse slider 406. The Z-axis guide rail seat 502 is installed on the Z-axis module mounting plate 501. The Z-axis guide rail 503 is installed above the Z-axis slider 504 where the Z-axis mounting plate 501 is installed. The main camera bracket 506 is installed on the main camera mounting plate 505. The main camera 507 is installed inside the main camera bracket 506. The height gauge bracket plate 508 is installed at a position below the main camera mounting plate 505. The height gauge 509 is installed on the height gauge bracket plate 508.
[0024] In use, the longitudinal slider 307 provided on the marble base 2 drives the Y-axis linear module mechanism 3 to move along the Y-axis direction, the transverse slider 406 provided on the X-axis linear module mechanism 4 drives the Z-axis linear module mechanism 5 to move along the X-axis direction, and the Z-axis slider 504 provided on the X-axis linear module mechanism 4 drives the main camera bracket 506 to move along the Z-axis direction, so as to realize the detection of the surfaces of the liquid crystal screen in three different directions, namely the Z-axis, Y-axis, and X-axis, by the main camera 507 provided on the main camera bracket 506. At the same time, it is also convenient to detect the height in the Y-axis direction of the height gauge 509, so that the height gauge 509 can be used in cooperation with the main camera 507, facilitating the photographing and detection operations, and avoiding phenomena such as error deviation, missed judgment, and misjudgment caused by human operation factors in the prior art. At the same time, compared with similar products in the prior art, the technical solution of this application has the technical advantages of improving the detection accuracy and detection efficiency.
[0025] In the embodiment of this application, the X-axis linear module mechanism 4, Y-axis linear module mechanism 3, and Z-axis linear module mechanism 5 respectively control the movement actions of the main camera in three different directions, namely the X-axis, Y-axis, and Z-axis, and cooperate to realize the movement, photographing analysis, and detection actions of the main camera 507, achieving fully automated adjustment and detection work. Compared with similar products in the prior art, the detection speed is faster, the detection accuracy is more precise, and the defective rate is lower. Thus, the purpose of improving the detection accuracy and detection efficiency is achieved.
[0026] The hierarchical detection device described in this application can realize picture sub-division, sub-region detection, automatic marking in the detection area, can real-time retrieve product pictures for comparison and analysis, classify and sort different product defects, and can export the analysis results at any time or upload them to the customer system. Thus, it is more accurate and at the same time more convenient for personnel to sort out, analyze, and record the defects.
[0027] The preferred embodiments of the present invention have been described above with reference to the accompanying drawings. However, this does not limit the scope of the rights of the present invention. Any modifications, equivalent replacements, and improvements made by those skilled in the art without departing from the scope and essence of the present invention shall fall within the scope of the rights of the present invention.
Claims
1. A layered detection module device, comprising a marble base placed directly on the ground, characterized in that: The marble base is provided with a Y-axis linear module mechanism for controlling movement in the Y-axis direction, the Y-axis linear module mechanism is provided with an X-axis linear module mechanism for controlling movement in the X-axis direction, and the X-axis linear module mechanism is provided with a Z-axis linear module mechanism for controlling movement in the Z-axis direction; The Y-axis linear module mechanism includes a slider guide mechanism directly fixed on the marble base, a Y-axis linear module installed on the slider guide mechanism, a Y-axis servo motor installed at one end of the Y-axis linear module, a longitudinal module chain group installed on the side of the Y-axis linear module, and a longitudinal chain group bottom plate installed at the bottom of the module chain group; the slider guide mechanism includes two guide rail seats directly installed on the marble base, a longitudinal guide rail installed between the two guide rail seats, a longitudinal slider installed on the longitudinal guide rail and movable along the longitudinal guide rail direction, and a longitudinal pad block installed on the longitudinal slider; The X-axis linear module mechanism includes an X-axis mounting plate mounted on the Y-axis linear module, an X-axis linear module mounted on the X-axis mounting plate, an X-axis servo motor mounted on one end of the X-axis linear module, an X-axis side plate guide rail mounted on the side of the X-axis linear module, a transverse guide rail mounted on the X-axis side plate guide rail, a transverse slider mounted on the transverse guide rail, a transverse chain group bottom plate mounted on the X-axis linear module, and a transverse module chain group mounted on the transverse chain group bottom plate; The Z-axis linear module mechanism includes a Z-axis module mounting plate directly mounted on the transverse slider, a Z-axis guide rail seat mounted on the Z-axis module mounting plate, a Z-axis guide rail mounted inside the Z-axis guide rail seat, a Z-axis sliding block mounted on the Z-axis guide rail and movable in the Z-axis direction, a main camera mounting plate mounted on the Z-axis sliding block, a main camera bracket mounted on the upper end of the main camera mounting plate, a main camera mounted inside the main camera bracket; an altimeter bracket plate mounted on the lower end of the main camera mounting plate, and an altimeter mounted on the altimeter bracket plate.