Automatic sorting device for cable core wires

Abstract

The utility model discloses an automatic sequencing device for cable core wires, which comprises a bottom plate, the top of the bottom plate is provided with a conveying assembly for conveying the cable core wires, one side of the bottom plate, which is positioned on the conveying assembly, is fixedly connected with a [-shaped frame, one side of the [-shaped frame is fixedly provided with a fixed plate, the bottom of the fixed plate is fixedly provided with a CCD camera, and the CCD camera is fixedly provided with a camera. Through the arrangement of the conveying assembly, cable core wires can be conveyed, through the cooperative use of the [-shaped frame, the fixing plate, the CCD camera and the arrangement assembly, the CCD camera is a high-precision imaging device and is used for capturing images of the cable core wires, and through the image recognition technology, the CCD camera can obtain information such as the positions, the directions and the arrangement sequence of the core wires. According to the cable core wire sorting device, data support is provided for subsequent sorting operation, then the cable core wires can be automatically sorted through the arranged sorting assembly, the production efficiency is improved, human errors are reduced, and the cable core wire sorting device is of great significance to the cable manufacturing and processing industry.

Description

Technical Field

[0001] The utility model relates to the technical field of cable cores, and specifically relates to an automatic sorting device for cable cores. Background Technique

[0002] A cable core is a conductor used for cables and circuits, usually composed of a central metal conductor (i.e., the "core") and an insulating material wound around the core. The design of the cable core can be adjusted according to different application requirements, including electrical performance, conductivity, waterproof, fireproof and other characteristics. There are various types of cable cores, such as single-core wires, multi-core wires and stranded wires, etc. A single-core wire is composed of a single copper or aluminum wire rod, mainly used for cables with low voltage, low current and simple circuits, such as lamps in household electrical circuits. A multi-core wire is composed of multiple single-core wires twisted together, and each wire core is insulated separately, and can be used for coaxial cables, such as TV cables and networking cables, etc., and can transmit various signals, such as video, audio and data transmission, etc. A stranded wire is composed of multiple wire cores twisted together, with a twisted structure, which can prevent electromagnetic interference and optimize the cable performance, and is commonly used in fields such as telecommunications, networks and building automation.

[0003] In actual production, it is necessary to weld several different colored cores contained in the cable to the connector in a specified order. In the prior art, processes such as cable stripping and welding have been automated, and the sorting of cable cores mainly relies on manual operation. This method not only has low efficiency, but also is prone to errors, and cannot meet the high requirements of modern production for accuracy and speed. Therefore, we need to propose an automatic sorting device for cable cores. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic sorting device for cable cores, aiming to solve the problems in the prior art that processes such as cable stripping and welding have been automated, and the sorting of cable cores mainly relies on manual operation. This method not only has low efficiency, but also is prone to errors, and cannot meet the high requirements of modern production for accuracy and speed.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automatic sorting device for cable cores, including a bottom plate. A conveying component for conveying the cable cores is arranged on the top of the bottom plate. A U-shaped frame is fixedly connected to one side of the bottom plate where the conveying component is located. A fixing plate is fixedly installed on one side of the U-shaped frame. A CCD camera is fixedly installed at the bottom of the fixing plate. Arranging components for automatically sorting the cable cores are arranged on the inner walls of both sides of the U-shaped frame. A cutting component for cutting the sorted cable is fixedly installed on one side of the upper surface of the bottom plate.

[0007] Preferably, the arranging assembly includes a ball screw, both ends of the ball screw are rotatably installed on the inner walls of both sides of the C-shaped frame, one end of the ball screw penetrates through the C-shaped frame and is connected with a driving motor, and a moving block is threadedly connected to the outer wall of the ball screw.

[0008] Preferably, it further includes a first electric push rod, the first electric push rod is fixedly installed at the bottom of the moving block, a lifting plate is fixedly installed at one end of the telescopic end of the first electric push rod, and a mechanical clamp is fixedly installed at the bottom of the lifting plate.

[0009] Preferably, a limiting groove is opened at the inner top of the C-shaped frame, a limiting block adapted to the limiting groove is fixedly installed at the top of the moving block, and the top of the limiting block is slidably connected to the inside of the limiting groove.

[0010] Preferably, the conveying assembly includes two groups of mounting shells, both groups of mounting shells are fixedly installed on the top of the bottom plate, a number of cable conveying rollers are rotatably installed at equal intervals on the inner walls of both groups of mounting shells, a signal receiver is fixedly installed on the outer wall of one of the cable conveying rollers, and a signal transmitter adapted to the signal receiver is fixedly installed on one inner wall of one of the mounting shells.

[0011] Preferably, a control panel is fixedly installed on one side wall of the C-shaped frame, and the signal receiver, signal transmitter, driving motor, first electric push rod and mechanical clamp are all electrically connected to the control panel through wires.

[0012] Preferably, the cutting assembly includes a concave-shaped frame, the concave-shaped frame is fixedly installed on the top of the bottom plate, a second electric push rod is fixedly installed on the top of the concave-shaped frame, the telescopic end of the second electric push rod penetrates through the concave-shaped frame and is fixedly connected with a mounting plate, and a cutting knife is fixedly installed at the bottom of the mounting plate. The second electric push rod is electrically connected to the control panel.

[0013] Preferably, a supporting block is fixedly installed on the top of the bottom plate, and a cutting groove corresponding to the cutting knife is opened on the top of the supporting block.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] By setting the conveying assembly, the cable core wires can be conveyed. Through the combined use of the C-shaped frame, fixing plate, CCD camera and arranging assembly, the CCD camera is a high-precision imaging device used to capture the images of the cable core wires. Through image recognition technology, the CCD camera can obtain information such as the position, direction and arrangement order of the core wires, providing data support for subsequent sorting operations. Subsequently, the arranged cable core wires can be automatically sorted by the arranged assembly, which not only improves production efficiency but also reduces human errors, and is of great significance to the cable manufacturing and processing industries. Brief Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is a schematic structural diagram of the axonometric view of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the conveying assembly of the present utility model;

[0019] Figure 4 is a schematic structural diagram of the arranging assembly of the present utility model;

[0020] Figure 5 is a schematic structural diagram of the cutting assembly of the present utility model.

[0021] In the figure: 1, bottom plate; 2, conveying assembly; 201, mounting shell; 202, cable conveying roller; 203, signal receiver; 204, signal transmitter; 3, U-shaped frame; 4, fixing plate; 5, CCD camera; 6, arranging assembly; 601, ball screw; 602, driving motor; 603, moving block; 7, cutting assembly; 701, concave frame; 702, second electric push rod; 703, mounting plate; 704, cutting knife; 8, first electric push rod; 9, lifting plate; 10, mechanical clamp; 11, limiting groove; 12, limiting block; 13, control panel; 14, supporting block; 15, cutting groove. Detailed Description of the Preferred Embodiment

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-5 , the present utility model provides a technical solution:

[0024] An automatic sorting device for cable core wires, including a bottom plate 1. A conveying assembly 2 for conveying cable core wires is provided on the top of the bottom plate 1. A U-shaped frame 3 is fixedly connected to one side of the bottom plate 1 where the conveying assembly 2 is located. A fixing plate 4 is fixedly installed on one side of the U-shaped frame 3. A CCD camera 5 is fixedly installed at the bottom of the fixing plate 4. The CCD camera 5 is a high-precision imaging device used to capture images of cable core wires. Through image recognition technology, the CCD camera 5 can obtain information such as the position, direction, and arrangement order of cable core wires, providing data support for subsequent sorting operations;

[0025] On both inner walls of the U-shaped frame 3, there is an arrangement component 6 for automatically sorting the cable core wires. On one side of the upper surface of the bottom plate 1, there is a cutting component 7 fixedly installed for cutting the sorted cables. This utility model can automatically sort the cable core wires, which not only improves production efficiency but also reduces human errors, and is of great significance to the cable manufacturing and processing industries;

[0026] The arrangement component 6 includes a ball screw 601. The two ends of the ball screw 601 are respectively rotatably installed on the inner walls of both sides of the U-shaped frame 3. One end of the ball screw 601 penetrates through the U-shaped frame 3 and is connected to a driving motor 602. A moving block 603 is threadedly connected to the outer wall of the ball screw 601. The output shaft of the driving motor 602 can drive the ball screw 601 to rotate, thereby driving the moving block 603 to reciprocate along the axial direction of the ball screw 601;

[0027] It also includes a first electric push rod 8. The first electric push rod 8 is fixedly installed at the bottom of the moving block 603. One end of the telescopic end of the first electric push rod 8 is fixedly installed with a lifting plate 9, and a mechanical clamp 10 is fixedly installed at the bottom of the lifting plate 9;

[0028] Specifically, one end of the telescopic end of the first electric push rod 8 can drive the lifting plate 9 to move up and down, thereby driving the mechanical clamp 10 to move up and down. When the moving block 603 moves, it can drive the mechanical clamp 10 to move, thus achieving the effect of automatically sorting the cable core wires.

[0029] It is worth mentioning that a limiting groove 11 is opened at the inner top of the U-shaped frame 3. A limiting block 12 adapted to the limiting groove 11 is fixedly installed at the top of the moving block 603. The top of the limiting block 12 is slidably connected to the inside of the limiting groove 11. By setting the cooperation of the limiting groove 11 and the limiting block 12, it plays a role in limiting the moving block 603 and making its movement more stable;

[0030] The conveying component 2 includes two groups of mounting shells 201. The two groups of mounting shells 201 are both fixedly installed on the top of the bottom plate 1. A number of cable conveying rollers 202 are respectively rotatably installed at equal intervals on the inner walls of the two groups of mounting shells 201. A signal receiver 203 is fixedly installed on the outer wall of one of the cable conveying rollers 202, and a signal transmitter 204 adapted to the signal receiver 203 is fixedly installed on one side inner wall of one of the mounting shells 201;

[0031] Specifically, every time the cable conveying roller 202 rotates one circle, the cable moves forward a corresponding distance. Therefore, by calculating the number of rotations of the cable conveying roller 202, the length of the cable conveyed can be correspondingly obtained. After conveying a predetermined length, the cable can be cut by the cutting component 7, eliminating the need for manual measurement of the length, reducing labor costs and significantly reducing the loss rate at the same time;

[0032] A control panel 13 is fixedly installed on one side wall of the U-shaped frame 3. The signal receiver 203, the signal transmitter 204, the drive motor 602, the first electric push rod 8 and the mechanical clamp 10 are all electrically connected to the control panel 13 through wires. The circuit connection is an existing mature technology, and the specific connection method and working principle will not be elaborated here. By setting the signal receiver 203 and the signal transmitter 204 to cooperate, the number of rotation turns of the cable conveying roller 202 can be accumulated;

[0033] The cutting component 7 includes a concave frame 701. The concave frame 701 is fixedly installed on the top of the bottom plate 1. A second electric push rod 702 is fixedly installed on the top of the concave frame 701. One end of the telescopic end of the second electric push rod 702 penetrates through the concave frame 701 and is fixedly connected with a mounting plate 703. A cutter 704 is fixedly installed on the bottom of the mounting plate 703. The second electric push rod 702 is electrically connected to the control panel 13. A supporting block 14 is fixedly installed on the top of the bottom plate 1. A cutting groove 15 corresponding to the cutter 704 is opened on the top of the supporting block 14. Specifically, the telescopic end of the second electric push rod 702 drives the mounting plate 703 to move downward, so as to drive the cutter 704 to move, and then the cable can be cut.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic sorting device for cable cores, comprising a bottom plate (1), characterized in that: A conveying assembly (2) for conveying cable core wires is arranged on the top of the base plate (1); a profile frame (3) is fixedly connected to the base plate (1) on one side of the conveying assembly (2); a fixing plate (4) is fixedly mounted on one side of the profile frame (3); a CCD camera (5) is fixedly mounted on the bottom of the fixing plate (4); an arranging assembly (6) for automatically sorting the cable core wires is arranged on the inner walls on both sides of the profile frame (3); and a cutting assembly (7) for cutting the sorted cables is fixedly mounted on one side of the upper surface of the base plate (1).

2. The automatic sorting device for cable cores according to claim 1, characterized in that: The arrangement assembly (6) comprises a ball screw (601), the two ends of which are rotatably mounted on the inner walls of the two sides of the shaped frame (3), one end of the ball screw (601) passes through the shaped frame (3) and is connected to a driving motor (602), and a moving block (603) is threadedly connected to the outer wall of the ball screw (601).

3. The automatic sorting device for cable cores according to claim 2, characterized in that: It also includes a first electric push rod (8), which is fixedly mounted on the bottom of the moving block (603), a lifting plate (9) is fixedly mounted on one end of the telescopic end of the first electric push rod (8), and a mechanical clamp (10) is fixedly mounted on the bottom of the lifting plate (9).

4. The automatic sorting device for cable cores according to claim 3, characterized in that: A limiting groove (11) is provided at the inner top of the mold frame (3), and a limiting block (12) adapted to the limiting groove (11) is fixedly installed at the top of the moving block (603), and the top of the limiting block (12) is slidably connected to the inside of the limiting groove (11).

5. The automatic sorting device for cable cores according to claim 1, characterized in that: The transmission assembly (2) comprises two groups of mounting shells (201), the two groups of mounting shells (201) are fixedly mounted on the top of the bottom plate (1), and a plurality of groups of cable conveying rollers (202) are respectively mounted on the inner walls of the two groups of mounting shells (201) in an equidistant manner, wherein a signal receiver (203) is fixedly mounted on the outer wall of one group of the cable conveying rollers (202), and a signal transmitter (204) adapted to the signal receiver (203) is fixedly mounted on the inner wall of one side of one group of the mounting shells (201).

6. The automatic sorting device for cable cores according to claim 5, characterized in that: A control panel (13) is fixedly mounted on one side wall of the mold frame (3); the signal receiver (203), the signal transmitter (204), the drive motor (602), the first electric push rod (8) and the mechanical clamp (10) are all electrically connected to the control panel (13) via wires.

7. The automatic sorting device for cable cores according to claim 6, characterized in that: The cutting assembly (7) comprises a concave frame (701), wherein the concave frame (701) is fixedly mounted on the top of the base plate (1), a second electric push rod (702) is fixedly mounted on the top of the concave frame (701), one end of the telescopic end of the second electric push rod (702) passes through the concave frame (701) and is fixedly connected to a mounting plate (703), a cutter (704) is fixedly mounted on the bottom of the mounting plate (703), and the second electric push rod (702) is electrically connected to the control panel (13).

8. The automatic sorting device for cable cores according to claim 7, characterized in that: A supporting block (14) is fixedly mounted on the top of the base plate (1), and a cutting groove (15) corresponding to the cutting knife (704) is provided on the top of the supporting block (14).

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