Insulating device for stator and rotor chips of motor

Abstract

The utility model relates to the technical field of motor stator and rotor chip insulation, in particular to a motor stator and rotor chip insulation device. The insulating mechanism is arranged on the surface of the stator; wherein the insulating mechanism comprises insulating frames arranged at the top end and the bottom end of the stator, and the end parts of the insulating frames are fixedly connected with insulating soft sleeves; according to the device, the insulation soft sleeve and the insulation soft cushion are utilized, so that protection on the surfaces of the insulation frame and the insulation frame is achieved, vibration generated by the motor during operation is neutralized and transmitted to the insulation frame, abrasion of the insulation frame and the insulation frame is reduced, and the insulation effect of the insulation device on the stator and rotor chips of the motor is improved; rapid heat dissipation of the insulation frame, the insulation frame, the insulation soft cushion and the insulation soft sleeve is achieved, aging of the insulation frame, the insulation frame, the insulation soft cushion and the insulation soft sleeve is reduced, and the insulation effect of the insulation device on the stator and rotor chips of the motor is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of insulation of motor stator and rotor chips, and particularly to an insulation device for motor stator and rotor chips. Background Art

[0002] An insulation device for motor stator and rotor chips refers to a series of technologies and materials adopted in motor design to ensure electrical isolation between the stator and rotor of the motor and insulation between the chips inside the rotor and the rotor core. A good insulation device is crucial for the safe and efficient operation of the motor, which can prevent current leakage, reduce eddy current loss, and improve the reliability and service life of the motor.

[0003] After retrieval, the Chinese patent "Inner Rotor Motor Insulation Built-in Frame" with the authorization announcement number "CN 220273410 U" realizes the limiting effect on the stator through the insulation skeleton and the bearing bracket, and provides convenient conditions for mechanical winding, avoiding deformation of the insulation skeleton during use.

[0004] The above-mentioned motor needs to run at high speed during compressor use. The vibration generated during motor operation will be transmitted to the insulation skeleton, which is likely to cause serious wear of the insulation skeleton in the long term, and then reduce the insulation effect on the motor stator and rotor chips.

[0005] Therefore, an insulation device for motor stator and rotor chips is proposed to solve the above problems. Summary of the Invention

[0006] The purpose of the utility model is to provide an insulation device for motor stator and rotor chips to solve the above problems, and improve the problem that the vibration generated during motor operation is transmitted to the insulation skeleton, which is likely to cause serious wear of the insulation skeleton in the long term.

[0007] The utility model realizes the above purpose through the following technical solutions. The insulation device for motor stator and rotor chips includes: a stator; an insulation mechanism, the insulation mechanism is arranged on the surface of the stator; wherein, the insulation mechanism includes insulation frames arranged at the top and bottom of the stator, the end of the insulation frame is fixedly connected with an insulation soft sleeve, an annularly distributed insulation frame is fixedly connected to the inner side of the insulation soft sleeve, the surface of the insulation soft sleeve is clamped inside the stator, and an insulation soft pad is fixedly connected to the surface of the insulation frame. By using the insulation soft sleeve and the insulation soft pad, the protection of the surfaces of the insulation frame and the insulation frame is realized, the vibration generated during the operation of the motor is neutralized and transmitted to the insulation frame, the wear of the insulation frame and the insulation frame is reduced, and the insulation effect of the insulation device on the motor stator and rotor chips is improved.

[0008] Preferably, the top of the insulating frame is provided with first through holes distributed in a ring shape, the top of the insulating soft sleeve is provided with second through holes distributed in a ring shape, the first through holes are communicated with the second through holes, the inner wall of the insulating soft sleeve is provided with third through holes distributed in a ring shape, and the second through holes are communicated with the third through holes. By using the first through holes, the second through holes and the third through holes, the rapid heat dissipation of the insulating frame, the insulating frame, the insulating soft pad and the insulating soft sleeve is realized, the aging of the insulating frame, the insulating frame, the insulating soft pad and the insulating soft sleeve is reduced, and the insulating effect of the insulating device on the motor stator and rotor chips is ensured.

[0009] Preferably, an installation frame is fixedly connected to the inner wall of the first through hole, and a waterproof and breathable film is fixedly connected to the inner side of the installation frame. By using the installation frame and the waterproof and breathable film, the blocking of moisture is realized, the moisture is prevented from entering the stator, the insulating soft sleeve and the insulating frame, the service life of the insulating device is ensured, and further the insulating effect of the insulating device on the motor stator and rotor chips is ensured.

[0010] Preferably, the bottom end of the insulating soft sleeve is fixedly connected with installation rods distributed in a ring shape, and installation grooves are formed in the top end and the bottom end of the stator, and the surface of the installation rod is clamped to the inner wall of the installation groove.

[0011] Preferably, an extension block is fixedly connected to the inner bottom wall of the installation groove, and the installation rod is a polystyrene component.

[0012] Preferably, a limiting block is fixedly connected to the surface of the installation rod, and the surface of the limiting block is clamped to the inner wall of the installation groove. By using the limiting block, the extension block and the installation rod, the stable installation of the insulating soft sleeve in the stator is realized, and further the insulating effect of the insulating device on the motor stator and rotor chips is ensured.

[0013] Preferably, both the insulating soft sleeve and the insulating soft pad are synthetic rubber components.

[0014] The beneficial effects of the present utility model are:

[0015] By using the insulating soft sleeve and the insulating soft pad, the protection of the surfaces of the insulating frame and the insulating frame is realized, the vibration generated during the operation of the motor is neutralized and transmitted to the insulating frame, the wear of the insulating frame and the insulating frame is reduced, and the insulating effect of the insulating device on the motor stator and rotor chips is improved;

[0016] By using the first through holes, the second through holes and the third through holes, the rapid heat dissipation of the insulating frame, the insulating frame, the insulating soft pad and the insulating soft sleeve is realized, the aging of the insulating frame, the insulating frame, the insulating soft pad and the insulating soft sleeve is reduced, and the insulating effect of the insulating device on the motor stator and rotor chips is ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 Explosion diagram of the stator and the insulating soft sleeve of the present utility model;

[0019] Figure 3 is Figure 2 an enlarged view of A in

[0020] Figure 4 is Figure 2 an enlarged view of B in

[0021] Figure 5 is Figure 2 an enlarged view of C in

[0022] In the figure: 1. Stator; 2. Insulating mechanism; 21. Insulating frame; 22. Insulating soft sleeve; 23. Insulating frame; 24. Insulating soft pad; 25. First through hole; 26. Second through hole; 27. Third through hole; 28. Extension block; 29. Mounting frame; 210. Mounting rod; 211. Limiting block; 212. Mounting groove. Specific implementation mode

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] During specific implementation: As Figures 1-5 shown, the motor stator-rotor chip insulating device includes: a stator 1; an insulating mechanism 2, and the insulating mechanism 2 is arranged on the surface of the stator 1; wherein, the insulating mechanism 2 includes insulating frames 21 arranged at the top and bottom of the stator 1, the end of the insulating frame 21 is fixedly connected with an insulating soft sleeve 22, an annularly distributed insulating frame 23 is fixedly connected to the inner side of the insulating soft sleeve 22, the surface of the insulating soft sleeve 22 is clamped to the inner side of the stator 1, an insulating soft pad 24 is fixedly connected to the surface of the insulating frame 21, and both the insulating soft sleeve 22 and the insulating soft pad 24 are synthetic rubber components. Synthetic rubber components such as nitrile rubber, silicone rubber, ethylene propylene diene monomer rubber, etc., and specific models can be selected according to actual needs.

[0025] The insulating soft sleeve 22 is installed in the stator 1 through an insulating automatic press-fitting machine, and the insulating frame 21 and the insulating frame 23 are installed on the stator 1. Similarly, the matching insulating soft sleeve 22, insulating frame 21 and insulating frame 23 are installed on the rotor. The wire is installed on the insulating soft pad 24, stator 1 and rotor, and then subsequent assembly and processing are carried out. During the high-speed operation of the motor on the compressor, the vibration generated will be transmitted into the insulating frame 21 and the insulating frame 23. At this time, the insulating soft pad 24 and the insulating soft sleeve 22 neutralize the transmitted vibration force, reduce the wear of the insulating frame 21 and the insulating frame 23, and strengthen the electrical isolation degree between the stator 1 and the rotor inside the motor, avoiding arc or current leakage.

[0026] As Figure 3 shown, the top end of the insulating frame 21 is provided with a first through hole 25 distributed in a ring shape, the top end of the insulating soft sleeve 22 is provided with a second through hole 26 distributed in a ring shape, the first through hole 25 is communicated with the second through hole 26, the inner wall of the insulating soft sleeve 22 is provided with a third through hole 27 distributed in a ring shape, and the second through hole 26 is communicated with the third through hole 27. The inner wall of the first through hole 25 is fixedly connected with an installation frame 29, and a waterproof and breathable film is fixedly connected to the inner side of the installation frame 29. When the motor generates heat during operation, the first through hole 25, the second through hole 26 and the third through hole 27 enable the heat on the insulating frame 21, the insulating soft sleeve 22 and the insulating soft pad 24 to dissipate quickly, avoiding the heat from always accumulating on the insulating frame 21, the insulating soft sleeve 22 and the insulating soft pad 24. The waterproof and breathable film blocks the moisture from entering the insulating soft pad 24, the stator 1 and the insulating frame 23.

[0027] As Figure 3 and Figure 5 shown, the bottom end of the insulating soft sleeve 22 is fixedly connected with an installation rod 210 distributed in a ring shape. Installation grooves 212 are provided at both the top end and the bottom end of the stator 1. The surface of the installation rod 210 is clamped to the inner wall of the installation groove 212. An expansion block 28 is fixedly connected to the inner bottom wall of the installation groove 212. The installation rod 210 is a polystyrene component. A limiting block 211 is fixedly connected to the surface of the installation rod 210, and the surface of the limiting block 211 is clamped to the inner wall of the installation groove 212. The insulating soft sleeve 22 is inserted into the stator 1, so that the installation rod 210 is clamped in the installation groove 212. During the downward movement of the installation rod 210 in the installation groove 212, the expansion block 28 will be inserted into the inner side of the installation rod 210. Because the installation rod 210 is a polystyrene component, it has good elasticity, enabling the limiting block 211 to be stably clamped in the installation groove 212 and enabling the insulating soft sleeve 22 to be stably installed in the stator 1.

[0028] When the utility model is in use, an insulating soft sleeve 22 is installed on a stator 1 through an insulating automatic press-fitting machine, so that a mounting rod 210 is clamped in a mounting groove 212. During the downward movement of the mounting rod 210 in the mounting groove 212, an expansion block 28 will be inserted into the inner side of the mounting rod 210. Since the mounting rod 210 is a polystyrene component, it has good elasticity, enabling a limiting block 211 to be stably clamped in the mounting groove 212, and enabling an insulating frame 21 and an insulating frame 23 to be stably installed on the stator 1. Similarly, a matching insulating soft sleeve 22, insulating frame 21 and insulating frame 23 are installed on a rotor, wires are installed on an insulating soft pad 24, stator 1 and rotor, and then subsequent assembly and processing are carried out. During the high-speed operation of the motor on the compressor, vibrations generated will be transmitted into the insulating frame 21 and insulating frame 23. At this time, the insulating soft pad 24 and insulating soft sleeve 22 neutralize the transmitted vibration force, reducing the wear of the insulating frame 21 and insulating frame 23, and enabling the insulating frame 21 and insulating frame 23 to enhance the electrical isolation degree between the stator 1 and rotor inside the motor, avoiding arc or current leakage.

[0029] It should be noted that in the above description, the stator 1, insulating frame 21, insulating frame 23, etc. are all devices with relatively mature applications in the prior art. Specific models can be selected according to actual needs and will not be elaborated here.

[0030] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A motor stator and rotor chip insulation device, characterized in that: include: stator (1); An insulating mechanism (2), wherein the insulating mechanism (2) is arranged on a surface of the stator (1); The insulating mechanism (2) comprises an insulating frame (21) arranged at the top and bottom ends of the stator (1), the ends of the insulating frame (21) are fixedly connected to an insulating soft sleeve (22), the inner side of the insulating soft sleeve (22) is fixedly connected to an insulating frame (23) distributed in an annular manner, the surface of the insulating soft sleeve (22) is snap-fitted to the inner side of the stator (1), and the surface of the insulating frame (21) is fixedly connected to an insulating soft pad (24).

2. The motor stator and rotor chip insulation device according to claim 1, characterized in that: The top of the insulating frame (21) is provided with first through holes (25) distributed in an annular pattern, the top of the insulating soft sleeve (22) is provided with second through holes (26) distributed in an annular pattern, the first through holes (25) are connected to the second through holes (26), the inner wall of the insulating soft sleeve (22) is provided with third through holes (27) distributed in an annular pattern, the second through holes (26) are connected to the third through holes (27).

3. The motor stator and rotor chip insulation device according to claim 2, characterized in that: The inner wall of the first through hole (25) is fixedly connected to a mounting frame (29), and the inner side of the mounting frame (29) is fixedly connected to a waterproof breathable membrane.

4. The motor stator and rotor chip insulation device according to claim 1, characterized in that: The bottom end of the insulating soft sleeve (22) is fixedly connected to an annularly distributed mounting rod (210), the top and bottom ends of the stator (1) are both provided with mounting grooves (212), and the surface of the mounting rod (210) is snap-fitted to the inner wall of the mounting groove (212).

5. The motor stator and rotor chip insulation device according to claim 4, characterized in that: An expansion block (28) is fixedly connected to the inner bottom wall of the installation groove (212), and the installation rod (210) is a polystyrene component.

6. The motor stator and rotor chip insulation device according to claim 4, characterized in that: The surface of the installation rod (210) is fixedly connected to a limiting block (211), and the surface of the limiting block (211) is clamped to the inner wall of the installation groove (212).

7. The motor stator and rotor chip insulation device according to claim 1, characterized in that: The insulating soft sleeve (22) and the insulating soft cushion (24) are both synthetic rubber components.

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