Essential oil extraction oil-water separator

By setting up ultrasonic oscillators, trays and fillers in the essential oil extraction equipment, and using a cooling mechanism, the problem of limited thermal decomposition effect of plant raw materials in the prior art is solved, and the purity and yield of essential oils are improved.

CN222930309UActive Publication Date: 2025-06-03天津知鱼科技有限公司
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Patent Information

Application Number
CN202421921882.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-03
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

During the current plant essential oil extraction process, the plant raw materials in the evaporation tank have limited heat decomposition effect, and the essential oil extraction rate is not high.

Method used

An essential oil extraction oil-water separator is designed, including an evaporation tank, filler, tray, ultrasonic vibrator and cooling mechanism. Ultrasonic oscillator breaks the wall to extract essential oil, tower plates and fillers increase gas-liquid exchange, and cooling mechanism improves the working efficiency of the oscillator.

Benefits of technology

By increasing the contact time between steam and liquid and the temperature and pressure of steam, the purity and yield of essential oils are improved and the extraction efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222930309U_ABST
Patent Text Reader

Abstract

The utility model provides an oil-water separator for essential oil extraction, and belongs to the technical field of distillation equipment. The essential oil extraction oil-water separator comprises an evaporation tank, filler is arranged on the upper portion of the evaporation tank, a tower plate is arranged at the upper end of the filler, an ultrasonic vibrator is arranged on the lower portion of the evaporation tank, a cooling mechanism covers the vibrator, and a condensation mechanism is communicated with the upper portion of the evaporation tank. In the application, an ultrasonic vibrator is arranged in the evaporation tank to achieve a wall breaking effect on internal plant raw materials so as to increase the extraction yield of the essential oil, the purity and the yield of the essential oil are improved by arranging a tower plate and a filler, increasing gas-liquid exchange and increasing the temperature and the pressure of steam, and the vibrator is cooled by utilizing a cooling mechanism so as to ensure the normal work of the vibrator.
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Description

Technical Field

[0001] This application relates to the technical field of distillation equipment, and more particularly, to an essential oil extraction oil-water separator. Background Art

[0002] In the existing process of plant essential oil extraction, the steam distillation method is usually adopted, that is, the crushed plant raw materials are put into an evaporation tank, heated to generate steam, which carries the essential oil components to form a mixed steam, and the essential oil is obtained through condensation and oil-water separation. In the prior art, the heat decomposition effect of the plant raw materials in the evaporation tank is limited, and the essential oil extraction rate is not high. Utility Model Content

[0003] To make up for the above deficiencies, this application provides an essential oil extraction oil-water separator, aiming to improve the problems mentioned in the above background art.

[0004] An embodiment of this application provides an essential oil extraction oil-water separator, including an evaporation tank, a packing is arranged at the upper part of the evaporation tank, a tray is arranged at the upper end of the packing, an ultrasonic vibrator is arranged at the lower part of the evaporation tank, a cooling mechanism is arranged outside the vibrator, and a condensation mechanism is communicated above the evaporation tank.

[0005] In a specific implementation manner, the evaporation tank is in a gourd shape.

[0006] In the above implementation process, the gourd-shaped space makes the path of the steam longer during the rising process, thereby increasing the contact time between the steam and the liquid on the tray and the packing. The longer contact time helps for more sufficient gas-liquid exchange and improves the separation and purification effect.

[0007] In a specific implementation manner, the condensation mechanism includes a condensation pipe and a cooling tank, the condensation pipe is fixedly penetrated through the cooling tank, and cooling water flows in the cooling tank.

[0008] In a specific implementation manner, the condensation pipe in the cooling tank is in a spiral shape.

[0009] In the above implementation process, the steam enters the cooling tank through the condensation pipe, is cooled by the cooling water and condenses on the inner wall of the condensation pipe and then falls. The spiral condensation pipe can increase the time of the steam in the cooling tank and improve the condensation effect.

[0010] In a specific implementation manner, a water inlet pipe and a water outlet pipe are arranged on the cooling tank.

[0011] In the above implementation process, the water inlet pipe and the water outlet pipe are used to connect to external cooling water to provide a continuous cooling water circulation for the cooling tank.

[0012] In a specific embodiment, a liquid storage tank is provided below the cooling tank, a drain port is provided below the liquid storage tank, and an oil extraction port is provided above the liquid storage tank.

[0013] In the above implementation process, the condensed liquid accumulates in the liquid storage tank. The essential oil floating on the upper layer is pumped away through the oil extraction port, and the water in the lower layer is discharged through the drain port.

[0014] In a specific embodiment, the cooling mechanism includes a C-shaped pipe cover that covers the tails of all the vibrators, and cooling water flows through the pipe cover.

[0015] In a specific embodiment, a connecting pipe is provided at the water outlet of the pipe cover and is communicated with the water inlet pipe on the cooling tank.

[0016] In the above implementation process, an external cooling water supply device injects cooling water into the pipe cover first to cool the vibrators. The cooling water flows through each vibrator and then flows into the cooling tank through the connecting pipe for condensation, which can improve the utilization rate of the cooling water.

[0017] Compared with the prior art, the beneficial effects of the present application are as follows: Ultrasonic vibrators are arranged in the evaporation tank to achieve a cell wall breaking effect on the internal plant raw materials, so as to increase the extraction rate of essential oil. The setting of the tray and packing is used to increase the gas-liquid exchange, and at the same time increase the steam temperature and pressure to improve the purity and yield of the essential oil. The cooling mechanism is used to cool the vibrators to ensure the normal operation of the vibrators. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so they should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 It is a schematic diagram of an essential oil extraction oil-water separator provided by an embodiment of the present application;

[0020] Figure 2 It is a schematic cross-sectional view of an evaporation tank provided by an embodiment of the present application;

[0021] Figure 3 It is a schematic diagram of the connection relationship between the cooling mechanism and the condensation mechanism provided by an embodiment of the present application.

[0022] In the figure: 10 - evaporation tank; 20 - packing; 30 - tray; 40 - oscillator; 50 - cooling mechanism; 51 - pipe cover; 52 - connecting pipe; 60 - condensation mechanism; 61 - condensation pipe; 62 - cooling tank; 63 - water inlet pipe; 64 - water outlet pipe; 65 - liquid storage tank; 66 - drain port; 67 - oil pumping port. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present application will be described with reference to the accompanying drawings in the embodiments of the present application.

[0024] Please refer to Figures 1 - 3 , the present application provides an essential oil extraction oil-water separator, including an evaporation tank 10. A packing 20 is arranged at the upper part of the evaporation tank 10, a tray 30 is arranged at the upper end of the packing 20, an ultrasonic oscillator 40 is arranged at the lower part of the evaporation tank 10, a cooling mechanism 50 is arranged outside the oscillator 40, and a condensation mechanism 60 is communicated above the evaporation tank 10. Among them, an ultrasonic oscillator 40 is arranged in the evaporation tank 10 to achieve a cell wall breaking effect on the internal plant raw materials, so as to increase the yield of essential oil extraction. By using the settings of the tray 30 and the packing 20, the gas-liquid exchange is increased, and at the same time, the steam temperature and pressure are increased, so as to improve the purity and yield of the essential oil. The cooling mechanism 50 is used to cool the oscillator 40 to ensure the normal operation of the oscillator 40.

[0025] Please refer to Figures 1 - 3 , the evaporation tank 10 is in a gourd shape. The gourd-shaped space makes the path of the steam longer during the rising process, thereby increasing the contact time between the steam and the liquid on the tray 30 and the packing 20. The longer contact time helps for more sufficient gas-liquid exchange and improves the separation and purification effect.

[0026] Please refer to Figures 1 - 3 , the condensation mechanism 60 includes a condensation pipe 61 and a cooling tank 62. The condensation pipe 61 is fixedly penetrated through the cooling tank 62, and cooling water flows in the cooling tank 62. The condensation pipe 61 in the cooling tank 62 is spiral-shaped. The steam enters the cooling tank 62 through the condensation pipe 61, is cooled by the cooling water and condenses on the inner wall of the condensation pipe 61 and then drops. The spiral-shaped condensation pipe 61 can increase the time of the steam in the cooling tank 62 and improve the condensation effect.

[0027] Please refer to Figures 1 - 3 , the cooling tank 62 is provided with a water inlet pipe 63 and a water outlet pipe 64. The water inlet pipe 63 and the water outlet pipe 64 are used to connect to external cooling water to provide a continuous cooling water circulation for the cooling tank 62.

[0028] Please refer to Figures 1 - 3, a liquid storage tank 65 is provided below the cooling tank 62, a drain port 66 is provided below the liquid storage tank 65, and an oil pumping port 67 is provided above the liquid storage tank 65. The condensed liquid accumulates in the liquid storage tank 65. The essential oil floating on the upper layer is pumped away through the oil pumping port 67, and the water in the lower layer is discharged through the drain port 66.

[0029] Please refer to Figures 1 - 3 , the cooling mechanism 50 includes a C-shaped pipe cover 51. The pipe cover 51 covers the tails of all the vibrators 40, and cooling water flows through the pipe cover 51. A connecting pipe 52 is provided at the water outlet of the pipe cover 51 and is communicated with the water inlet pipe 63 on the cooling tank 62. The external cooling water supply device first injects the cooling water into the pipe cover 51 to cool the vibrators 40. The cooling water flows through each vibrator 40 and then flows into the cooling tank 62 through the connecting pipe 52 for condensation, which can improve the utilization rate of the cooling water.

[0030] The working principle of this essential oil extraction oil-water separator is as follows: The plant raw materials are put into the evaporation tank 10. The evaporation tank 10 heats and evaporates the raw material liquid inside. At the same time, the vibrator 40 makes the raw material liquid generate ultrasonic vibration to achieve the cell wall breaking effect, so as to increase the essential oil extraction rate. The steam enters the cooling tank 62 through the condensation pipe 61 and condenses into a mixed liquid here. The mixed liquid flows into the lower liquid storage tank 65. The essential oil floating on the upper layer is pumped away through the oil pumping port 67, and the water in the lower layer is discharged through the drain port 66. The external cooling water supply device first injects the cooling water into the pipe cover 51 to cool the vibrators 40. The cooling water flows through each vibrator 40 and then flows into the cooling tank 62 through the connecting pipe 52 for condensation. In this way, the vibrators 40 can be cooled to adapt to the high temperature of the evaporation tank 10, and then the normal operating temperature can be ensured. It can also improve the utilization rate of the cooling water. In summary, ultrasonic vibrators 40 are arranged in the evaporation tank 10 to achieve the cell wall breaking effect on the internal plant raw materials, so as to increase the essential oil extraction rate. By using the settings of the tray 30 and the packing 20, the gas-liquid exchange is increased, and at the same time, the steam temperature and pressure are increased, so that the essential oil purity and extraction rate are improved. The cooling mechanism 50 is used to cool the vibrators 40 to ensure the normal operation of the vibrators 40.

[0031] The above are only the embodiments of the present application and are not used to limit the protection scope of the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, improvement or equivalent replacement made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

Claims

1. An essential oil extraction oil-water separator, characterized in that: The invention comprises an evaporation tank (10), wherein a filler (20) is arranged at the upper part of the evaporation tank (10), a tower plate (30) is arranged at the upper end of the filler (20), an ultrasonic vibrator (40) is arranged at the lower part of the evaporation tank (10), a cooling mechanism (50) is arranged on the outer cover of the vibrator (40), and a condensing mechanism (60) is connected to the upper part of the evaporation tank (10).

2. The essential oil extraction oil-water separator according to claim 1, characterized in that: The evaporation tank (10) is gourd-shaped.

3. An essential oil extraction oil-water separator according to claim 2, characterized in that: The condensing mechanism (60) comprises a condensing pipe (61) and a cooling tank (62); the condensing pipe (61) is fixedly inserted through the cooling tank (62); and cooling water flows in the cooling tank (62).

4. The essential oil extraction oil-water separator according to claim 3, characterized in that: The condenser tube (61) in the cooling tank (62) is spiral-shaped.

5. The essential oil extraction oil-water separator according to claim 4, characterized in that: The cooling tank (62) is provided with a water inlet pipe (63) and a water outlet pipe (64).

6. The essential oil extraction oil-water separator according to claim 5, characterized in that: A liquid storage tank (65) is provided below the cooling tank (62), a water discharge port (66) is provided below the liquid storage tank (65), and an oil extraction port (67) is provided above the liquid storage tank (65).

7. The essential oil extraction oil-water separator according to claim 6, characterized in that: The cooling mechanism (50) comprises a C-shaped pipe cover (51), the pipe cover (51) covers the tails of all the vibrators (40), and cooling water flows in the pipe cover (51).

8. The essential oil extraction oil-water separator according to claim 7, characterized in that: A connecting pipe (52) is provided on the water outlet of the pipe cover (51) and is in communication with the water inlet pipe (63) on the cooling tank (62).