Deslagging mechanism for hardware machining

Abstract

The utility model relates to the technical field of hardware machining deslagging, and discloses a hardware machining deslagging mechanism which comprises an impurity removing box, a collecting box is arranged on one side of the impurity removing box, a flow guide cover is fixed to the collecting box, a fixing frame is fixed to the side face of the impurity removing box, a filtering assembly is arranged on the fixing frame, and the filtering assembly is connected with the collecting box. A collecting assembly is arranged on the flow guide cover, and the filtering assembly and the collecting assembly are in transmission connection through a transmission assembly. By means of the ingenious mechanical design, the problem of separation of cooling liquid and residues is effectively solved, in actual use, the cooling liquid and the residues generated in the machining process are firstly collected to the annular screen through the flow guide pipe, and by means of the unique structure of the annular screen, the cooling liquid and the residues can be separated. Efficient separation of liquid and solid residues is achieved, cooling liquid smoothly penetrates through the screen, and the solid residues are intercepted and stacked on the screen.

Description

Technical Field

[0001] The utility model relates to the technical field of slag removal for hardware processing, in particular to a slag removal mechanism for hardware processing. Background Art

[0002] The slag removal mechanism for hardware processing refers to the equipment or system used to remove impurities, debris, oxide scale, burrs and other residues produced during the hardware manufacturing process. These residues may be produced during the casting, forging, cutting, welding, grinding, polishing and other processes.

[0003] The slag removal structure in the prior art is unable to separate the residue from the cooling liquid in a limited manner. If the residue, such as metal chips, oxide scale, dust, oil stains and other impurities, cannot be effectively separated, the cooling liquid will be contaminated, its cooling performance and life will be reduced, and the frequency of maintenance and replacement of the cooling liquid will be increased. In addition, the hard particles remaining in the cooling liquid may wear the internal components of equipment such as pumps, pipes, and valves, causing premature damage to the equipment and increasing maintenance costs.

[0004] Therefore, it is necessary to design a slag removal mechanism for hardware processing to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a slag removal mechanism for hardware processing.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A slag removal mechanism for hardware processing comprises a debris removal box, a collecting box is arranged on one side of the debris removal box, a guide cover is fixed on the collecting box, a fixing frame is fixed on the side of the debris removal box, a filter assembly is arranged on the fixing frame, a collecting assembly is arranged on the guide cover, and the filter assembly and the collecting assembly are connected by a transmission assembly.

[0008] As a preferred technical solution of the utility model, the filtering assembly includes a motor, a circular plate, an annular screen and a mounting ring, the motor is mounted on a fixed frame, the circular plate is fixed on the output shaft of the motor, the annular screen is fixed on the circular plate, the mounting ring is fixed on the annular screen, and the annular screen is placed directly above the impurity removal box.

[0009] As a preferred technical solution of the utility model, the collecting assembly includes two brackets, a rotating rod and a plurality of bristles, the two brackets are fixed on the air guide cover, the rotating rod is rotatably installed between the two brackets, and the plurality of bristles are bonded to the rotating rod.

[0010] As a preferred technical solution of the utility model, the transmission assembly includes a side plate, a transmission rod, two bevel gears and a transmission member, the side plate is fixed to the side of the air deflector, and the transmission rod is rotatably installed on the side of the side plate, one of the bevel gears is fixedly sleeved on the output shaft of the motor, and the other bevel gear is fixedly sleeved on the transmission rod, and the two bevel gears are meshed with each other, and the transmission rod and the rotating rod are connected through a transmission member.

[0011] As a preferred technical solution of the utility model, a connecting plate is fixed to the top surface of the collecting box, and a flow guide pipe is fixed to one end of the connecting plate away from the collecting box.

[0012] As a preferred technical solution of the present utility model, the transmission member adopts a chain transmission mode.

[0013] The utility model has the following beneficial effects:

[0014] The slag removal mechanism for hardware processing proposed in the utility model effectively solves the problem of separating coolant and residue through exquisite mechanical design. In actual use, the coolant and residue generated in the processing process are first collected on the annular screen through the guide pipe. The annular screen realizes efficient separation of liquid and solid residue by virtue of its unique structure - the coolant passes through the screen smoothly, while the solid residue is intercepted and accumulated on the screen. In order to further optimize the separation effect and simplify the maintenance process, a motor-driven automation system comes into being. It not only drives the annular screen to rotate to ensure uniform distribution of residue and avoid blockage, but also realizes automatic cleaning and collection of residue through the linkage of a series of gears, transmission rods and rotating rods. Specifically, when the residue rotates to a specific position with the screen, the equipped brush accurately pushes the residue into the collection box. This process does not require manual intervention, which greatly reduces the burden on operators and improves production efficiency. In summary, the slag removal mechanism of the utility model not only significantly improves the separation efficiency of coolant and residue, but also realizes the convenience of residue management through the automatic collection mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a slag removal mechanism for hardware processing proposed by the utility model;

[0016] Figure 2 This is a structural schematic diagram of another perspective of a slag removal mechanism for hardware processing proposed by the utility model;

[0017] Figure 3 for Figure 2 A magnified view of the structure at A.

[0018] In the figure: 1 impurity removal box, 2 collection box, 3 deflector, 4 fixing frame, 51 motor, 52 circular plate, 53 annular screen, 54 mounting ring, 61 support, 62 rotating rod, 63 brush bristles, 71 side plate, 72 transmission rod, 73 bevel gear, 74 transmission part, 8 connecting plate, 9 diversion pipe. Detailed implementation manner

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0020] Refer to Figures 1-3 , a slag removal mechanism for hardware processing, including an impurity removal box 1. A collection box 2 is arranged on one side of the impurity removal box 1. A deflector 3 is fixed on the collection box 2. A fixing frame 4 is fixed on the side surface of the impurity removal box 1. A connecting plate 8 is fixed on the top surface of the collection box 2. One end of the connecting plate 8 away from the collection box 2 is fixed with a diversion pipe 9. During the processing, the coolant and residue generated flow into the diversion pipe 9 and flow along the diversion pipe 9 to the annular screen 53. The annular screen 53 separates the liquid and the residue, that is, the liquid passes through the annular screen 53, while the residue accumulates on the annular screen 53;

[0021] A filtering component is arranged on the fixing frame 4. The filtering component includes a motor 51, a circular plate 52, an annular screen 53 and a mounting ring 54. The motor 51 is installed on the fixing frame 4. The circular plate 52 is fixed on the output shaft of the motor 51. The annular screen 53 is fixed on the circular plate 52. The mounting ring 54 is fixed on the annular screen 53. The annular screen 53 is placed directly above the impurity removal box 1;

[0022] A collection component is arranged on the deflector 3. The collection component includes two supports 61, a rotating rod 62 and a number of brush bristles 63. Both supports 61 are fixed on the deflector 3. The rotating rod 62 is rotatably installed between the two supports 61. A number of brush bristles 63 are adhered to the rotating rod 62;

[0023] The filtering component and the collecting component are drivingly connected through a driving component. The driving component includes a side plate 71, a driving rod 72, two bevel gears 73 and a transmission member 74. The side plate 71 is fixed to the side of the flow guide cover 3. The driving rod 72 is rotatably installed on the side of the side plate 71. One of the bevel gears 73 is fixedly sleeved on the output shaft of the motor 51, and the other bevel gear 73 is fixedly sleeved on the driving rod 72, and the two bevel gears 73 are meshed with each other. The driving rod 72 and the rotating rod 62 are drivingly connected through the transmission member 74. The transmission member 74 adopts a chain drive mode. When the motor 51 operates, it can drive the circular plate 52 to rotate, and the annular screen 53 will also rotate accordingly. In addition, when the motor 51 operates, it can also drive the driving rod 72 to rotate through the two meshing bevel gears 73. When the driving rod 72 rotates, it can drive the rotating rod 62 to rotate through the transmission member 74. When the rotating rod 62 rotates, when the residue accumulated on the annular screen 53 rotates to directly below the rotating rod 62, the brush hair 63 can push the residue accumulated on the annular screen 53 into the interior of the collecting box 2, so as to play an automatic collecting role for the residue. This design can effectively separate the liquid and the residue.

[0024] The specific working principle of the present utility model is as follows:

[0025] When the slag removing mechanism for hardware processing proposed by the present utility model is in use, the coolant and slag generated during the processing flow into the flow guide pipe 9 and flow along the flow guide pipe 9 to the annular screen 53. The annular screen 53 plays a role in separating the liquid and the slag, that is, the liquid passes through the annular screen 53, while the slag accumulates on the annular screen 53. In addition, the staff starts the motor 51. When the motor 51 operates, it can drive the circular plate 52 to rotate, and the annular screen 53 will also rotate accordingly. In addition, when the motor 51 operates, it can also drive the driving rod 72 to rotate through the two meshing bevel gears 73. When the driving rod 72 rotates, it can drive the rotating rod 62 to rotate through the transmission member 74. When the rotating rod 62 rotates, when the residue accumulated on the annular screen 53 rotates to directly below the rotating rod 62, the brush hair 63 can push the residue accumulated on the annular screen 53 into the interior of the collecting box 2, so as to play an automatic collecting role for the residue. This design can effectively separate the liquid and the slag;

[0026] The transmission member 74 adopts a chain drive transmission method, and the transmission wrap angle of the transmission member 74 is greater than 120°. Specifically, the transmission member 74 may include two synchronous pulleys and a synchronous belt. The synchronous belt is sleeved on the two synchronous pulleys to achieve the transmission between the two synchronous pulleys. It should be understood that using synchronous pulleys and a synchronous belt for the transmission of the transmission member 74 is not the only implementation method. In some other embodiments, the transmission member 74 can also adopt a sprocket and a chain for transmission. The transmission method of the sprocket and the chain is similar to that of the synchronous pulley and the synchronous belt, and will not be described here. The present invention does not elaborate on the transmission methods of the transmission member 74 one by one. Without departing from the basic concept of the present invention, flexible changes in the transmission method of the transmission member 74 should all be regarded as within the protection scope defined by the present invention.

[0027] The above is only a preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should all be covered by the protection scope of the present utility model.

Claims

1. A slag removal mechanism for hardware processing, characterized in that: The invention comprises a debris removal box (1), a collecting box (2) is arranged on one side of the debris removal box (1), a flow guide cover (3) is fixed on the collecting box (2), a fixing frame (4) is fixed on the side of the debris removal box (1), a filter assembly is arranged on the fixing frame (4), a collecting assembly is arranged on the flow guide cover (3), and the filter assembly and the collecting assembly are connected to each other through a transmission assembly.

2. A slag removal mechanism for hardware processing according to claim 1, characterized in that: The filtering assembly comprises a motor (51), a circular plate (52), an annular screen (53) and a mounting ring (54); the motor (51) is mounted on a fixing frame (4); the circular plate (52) is fixed on an output shaft of the motor (51); the annular screen (53) is fixed on the circular plate (52); the mounting ring (54) is fixed on the annular screen (53); and the annular screen (53) is placed directly above the impurity removal box (1).

3. A slag removal mechanism for hardware processing according to claim 2, characterized in that: The collecting assembly comprises two brackets (61), a rotating rod (62) and a plurality of bristles (63); the two brackets (61) are fixed on the air guide cover (3); the rotating rod (62) is rotatably installed between the two brackets (61); and the plurality of bristles (63) are bonded to the rotating rod (62).

4. A slag removal mechanism for hardware processing according to claim 3, characterized in that: The transmission assembly comprises a side plate (71), a transmission rod (72), two bevel gears (73) and a transmission member (74); the side plate (71) is fixed to a side surface of the air deflector (3); the transmission rod (72) is rotatably mounted on the side surface of the side plate (71); one of the bevel gears (73) is fixedly sleeved on an output shaft of the motor (51); the other bevel gear (73) is fixedly sleeved on the transmission rod (72); the two bevel gears (73) are meshed with each other; and the transmission rod (72) and the rotating rod (62) are transmission-connected via the transmission member (74).

5. A slag removal mechanism for hardware processing according to claim 1, characterized in that: A connecting plate (8) is fixed to the top surface of the collecting box (2), and a flow guide tube (9) is fixed to one end of the connecting plate (8) away from the collecting box (2).

6. A slag removal mechanism for hardware processing according to claim 4, characterized in that: The transmission member (74) adopts a chain transmission mode.

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