Magnetic material processing device
By using servo motor to drive the mixing rod and vibrating filter screen in the magnetic material processing device, the problem of uneven material mixing and irregular material filtration in traditional devices is solved, and more efficient material processing and a more stable production process are achieved.
Patent Information
- Application Number
- CN202421966997.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-14
AI Technical Summary
Traditional magnetic material processing devices are difficult to ensure the uniformity of material mixing, and it is difficult to effectively distinguish and eliminate irregular materials that do not meet the specifications, resulting in unstable product quality and low production efficiency.
A magnetic material processing device is designed, using a servo motor to drive the stirring rod to rotate, and combined with a vibrating filter screen to ensure that the material is stirred evenly and effectively filter irregular materials, reducing clogging of the filter screen cavity.
It significantly improves the efficiency of material processing, improves the smoothness of production processes and product quality, has stronger stability, and reduces material waste and maintenance costs.
Smart Images

Figure CN222930610U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material processing, in particular to a magnetic material processing device. Background Technique
[0002] Magnetic materials refer to a class of materials that can be magnetized under the action of a magnetic field, generate magnetic induction intensity, and exhibit macroscopic magnetism. They are widely used in many fields such as electronics, electric power, communication, transportation, and medical treatment, and are an important and indispensable part of the development of modern science and technology and industry.
[0003] The production process of magnetic products begins with the fine material preparation stage. High-quality permanent magnet ferrite powder is used as the raw material, and after careful preparation and treatment, the uniformity and consistency of the raw materials are ensured, providing a solid foundation for subsequent pressing and forming.
[0004] However, traditional magnetic material processing devices often rely on simple mechanical stirring or screening methods. When dealing with a large amount of magnetic materials with different particle sizes, traditional devices often have difficulty ensuring the uniformity of material mixing, and at the same time, it is difficult to effectively distinguish and exclude irregular materials that do not meet the specifications, resulting in unstable product quality and low production efficiency. At the same time, during the material introduction and screening process of traditional devices, production interruptions often occur due to material blockage or insufficient screening accuracy, which not only increases the maintenance cost but also seriously affects the smoothness of the production process. Therefore, a magnetic material processing device is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background technique, the utility model proposes a magnetic material processing device.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A magnetic material processing device described in the utility model includes a support frame; a fixed frame is fixedly connected to the upper end of the support frame; a plurality of support rods are fixedly connected to the inner side of the support frame; a servo motor is fixedly connected to the end of the support rod; a rotating rod is fixedly connected to the output end of the servo motor; a plurality of stirring rods are fixedly connected to the outer side of the rotating rod; a connecting rod is fixedly connected to the upper end of the rotating rod; a feeding port is fixedly connected to the upper end of the fixed frame; a vibrating tube is slidably connected to the inner side of the feeding port; a rotating tube is rotatably connected to the inner side of the feeding port and below the vibrating tube; the rotating tube is fixedly connected to the connecting rod; a filter screen is slidably connected to the inner side of the vibrating tube; a first gate and a second gate are symmetrically slidably connected between the fixed frame and the support frame; both the first gate and the second gate are slidably connected to the rotating rod.
[0007] Preferably, limiting grooves are symmetrically formed inside the feed inlet; limiting rods are fixedly connected to the inside of the limiting grooves; sliding blocks are symmetrically and fixedly connected to the outside of the vibration tube; the sliding blocks are slidably connected to the limiting rods; first springs and second springs are symmetrically arranged on the outside of the limiting rods and inside the limiting grooves; two ends of the first spring are respectively fixedly connected to the inside of the upper end of the limiting groove and the upper end of the sliding block; two ends of the second spring are respectively fixedly connected to the lower end of the sliding block and the inside of the lower end of the limiting groove.
[0008] Preferably, a cambered surface block is fixedly connected to the upper end of the support rod; a conical block is fixedly connected to the upper end of the servo motor; the conical block is rotatably connected to the rotating rod.
[0009] Preferably, a sealing material groove is formed at one end of the first gate close to the second gate; a sealing material block is fixedly connected to one end of the second gate close to the first gate; the sealing material block is slidably connected to the sealing material groove.
[0010] Preferably, a threaded bolt is threadedly connected to the outside of the fixing frame; multiple rotating handles are fixedly connected to the outside of the threaded bolt.
[0011] Preferably, a scraping plate is fixedly connected to the outside of the rotating rod.
[0012] Preferably, a threaded cover is threadedly connected to the outside of the feed inlet; a handle is fixedly connected to the upper end of the threaded cover.
[0013] The beneficial effects of the present utility model are as follows:
[0014] 1. For the magnetic material processing device of the present utility model, the servo motor drives the stirring rod to rotate, so that the materials inside are stirred more evenly. At the same time, the servo motor drives the rotating tube to rotate, so that the filter screen vibrates, which not only helps to introduce the magnetic materials meeting the specifications into the fixing frame, but also effectively prevents irregular materials from entering, and reduces the blockage phenomenon in the inner cavity of the filter screen through continuous vibration, thereby significantly improving the efficiency of material processing and enhancing the smoothness of the production process and the product quality.
[0015] 2. For the magnetic material processing device of the present utility model, the height of the up-and-down fluctuation of the vibration tube is restricted by the sliding block and the limiting rod, so that the vibration tube moves at a specific position, thereby effectively preventing the vibration tube from sliding out of the inside of the feed inlet and making the device more stable. Description of the Drawings
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a three-dimensional structure schematic diagram of the present invention;
[0018] Figure 2 It is a schematic diagram of the internal structure of the fixing frame of the present invention;
[0019] Figure 3 It is a schematic diagram of the internal structure of the feed inlet of the present invention;
[0020] Figure 4 It is a schematic diagram of the structure of the arc-shaped block of the present invention.
[0021] In the figure: 101, support frame; 102, fixing frame; 103, support rod; 104, servo motor; 105, rotating rod; 106, stirring rod; 107, connecting rod; 108, feed inlet; 109, vibrating tube; 110, rotating tube; 111, filter screen; 112, first gate; 113, second gate; 201, limiting groove; 202, limiting rod; 203, sliding block; 204, first spring; 205, second spring; 301, arc-shaped block; 302, conical block; 401, sealing block; 402, sealing groove; 501, threaded bolt; 502, rotating handle; 601, scraping plate; 701, threaded cap; 702, handle. Detailed implementation manners
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0023] Such as Figures 1-4As shown in the figure, a magnetic material processing device includes a support frame 101; a fixed frame 102 is fixedly connected to the upper end of the support frame 101; a plurality of support rods 103 are fixedly connected to the inner side of the support frame 101; a servo motor 104 is fixedly connected to the end of the support rod 103; a rotating rod 105 is fixedly connected to the output end of the servo motor 104; a plurality of stirring rods 106 are fixedly connected to the outer side of the rotating rod 105; a connecting rod 107 is fixedly connected to the upper end of the rotating rod 105; a feed inlet 108 is fixedly connected to the upper end of the fixed frame 102; a vibrating tube 109 is slidably connected to the inner side of the feed inlet 108; a rotating tube 110 is rotatably connected to the inner side of the feed inlet 108 and below the vibrating tube 109; the rotating tube 110 is fixedly connected to the connecting rod 107; a filter screen 111 is slidably connected to the inner side of the vibrating tube 109; a first gate 112 and a second gate 113 are symmetrically slidably connected between the fixed frame 102 and the support frame 101; both the first gate 112 and the second gate 113 are slidably connected to the rotating rod 105; during operation, the servo motor 104 is started, and the rotating rod 105 is driven to rotate through the output end of the servo motor 104. When the rotating rod 105 rotates, the stirring rod 106 and the connecting rod 107 are driven to rotate. The magnetic material is stirred by the rotation of the stirring rod 106. At the same time, the rotating tube 110 is driven to rotate by the rotation of the connecting rod 107. When the rotating tube 110 rotates, due to the structural design between the rotating tube 110 and the vibrating tube 109, the vibrating tube 109 vibrates up and down, thereby driving the filter screen 111 inside the vibrating tube 109 to vibrate up and down. When the filter screen 111 vibrates up and down, the magnetic material is poured into the inside of the rotating tube 110. Through the filter screen 111, the unqualified materials cannot be poured into the inside of the fixed frame 102, and the vibration of the filter screen 111 reduces the blockage of the materials inside the filter screen 111. After the stirring is completed, the mixed materials are discharged from the inside of the support frame 101 by moving the first gate 112 and the second gate 113. In this step, the rotation of the stirring rod 106 driven by the servo motor 104 makes the materials inside more evenly stirred. At the same time, the rotation of the rotating tube 110 driven by the servo motor 104 makes the filter screen 111 vibrate, which not only helps to introduce the qualified magnetic materials into the inside of the fixed frame 102, but also effectively prevents the irregular materials from entering, and reduces the blockage phenomenon in the inner cavity of the filter screen 111 through continuous vibration, thereby significantly improving the efficiency of material processing and enhancing the smoothness of the production process and the product quality.
[0024] As Figures 1-3As shown, limiting grooves 201 are symmetrically formed inside the feed inlet 108; limiting rods 202 are fixedly connected to the inside of the limiting grooves 201; sliding blocks 203 are symmetrically and fixedly connected to the outside of the vibration tube 109; the sliding blocks 203 are slidably connected to the limiting rods 202; first springs 204 and second springs 205 are symmetrically arranged on the outside of the limiting rods 202 and inside the limiting grooves 201; two ends of each first spring 204 are fixedly connected to the inside of the upper end of the limiting groove 201 and the upper end of the sliding block 203 respectively; two ends of each second spring 205 are fixedly connected to the lower end of the sliding block 203 and the inside of the lower end of the limiting groove 201 respectively; during operation, when the vibration tube 109 moves up and down, the sliding blocks 203 are driven to move up and down on the outside of the limiting rods 202, and at the same time, the sliding blocks 203 are quickly reset through the first springs 204 and the second springs 205. In this step, the height of the up-and-down fluctuation of the vibration tube 109 is limited by the sliding blocks 203 and the limiting rods 202, so that the vibration tube 109 moves at a specific position, effectively preventing the vibration tube 109 from sliding out of the inside of the feed inlet 108 and making the device more stable.
[0025] As Figure 2 , Figure 4 shown, an arc-shaped block 301 is fixedly connected to the upper end of the support rod 103; a conical block 302 is fixedly connected to the upper end of the servo motor 104; the conical block 302 is rotatably connected to the rotating rod 105; during operation, when the mixed material is discharged from the inside of the support frame 101, due to the arc-shaped designs of the arc-shaped block 301 and the conical block 302, the accumulation of materials at the upper ends of the support rod 103 and the servo motor 104 is reduced, thereby effectively reducing the waste of magnetic materials. In this step, when the mixed magnetic materials are smoothly discharged from the inside of the support frame 101, thanks to the arc-shaped designs of the arc-shaped block 301 and the conical block 302, the unnecessary accumulation at the upper ends of the support rod 103 and the servo motor 104 is reduced, thus promoting the smooth progress of the production process and reducing material waste.
[0026] As Figure 4As shown, a sealing groove 402 is formed at one end of the first gate 112 close to the second gate 113; a sealing block 401 is fixedly connected to one end of the second gate 113 close to the first gate 112; the sealing block 401 is slidably connected to the sealing groove 402; during operation, by sliding the sealing block 401 into the inner side of the sealing groove 402, the gap between the first gate 112 and the second gate 113 is reduced, thereby reducing the leakage of the magnetic material inside the fixing frame 102 from between the first gate 112 and the second gate 113. In this step, by sliding the sealing block 401 into the inner side of the sealing groove 402, the gap between the first gate 112 and the second gate 113 is sealed, effectively reducing the possibility of accidental leakage of the magnetic material located inside the fixing frame 102 from this gap, improving the efficient utilization of the magnetic material, and thus optimizing the production process.
[0027] As Figure 1 shown, a threaded bolt 501 is threadedly connected to the outer side of the fixing frame 102; a plurality of turning handles 502 are fixedly connected to the outer side of the threaded bolt 501; during operation, when the staff combines the first gate 112 and the second gate 113, the turning handle 502 drives the threaded bolt 501 to rotate, and then the lower end of the fixing frame 102 where the threaded bolt 501 rotates is moved, thereby reducing the non-human opening of the first gate 112 and the second gate 113. In this step, by the threaded bolt 501, the state of the first gate 112 and the second gate 113 after combination is restricted, thereby reducing the non-human opening of the first gate 112 and the second gate 113, and thus reducing resource waste.
[0028] As Figure 2 shown, a scraping plate 601 is fixedly connected to the outer side of the rotating rod 105; during operation, when the rotating rod 105 rotates, it drives the scraping plate 601 to rotate, thereby cleaning the materials attached to the upper end of the fixing frame 102, and at the same time, cleaning the materials attached to the upper ends of the first gate 112 and the second gate 113 by the scraping plate 601. In this step, the cleaning efficiency is improved by the scraping plate 601, material waste is reduced, and the clean state of the equipment is maintained.
[0029] As Figure 1 shown, a threaded cover 701 is threadedly connected to the outer side of the feed inlet 108; a handle 702 is fixedly connected to the upper end of the threaded cover 701; during operation, the staff holds the handle 702 and drives the threaded cover 701 to rotate, thereby sealing the port of the feed inlet 108. In this step, the port of the feed inlet 108 is sealed by the handle 702, thereby reducing the dust and impurities from falling inside the fixing frame 102 when the device is not in use.
[0030] Working principle: During operation, the servo motor 104 is started, and the rotating rod 105 is driven to rotate by the output end of the servo motor 104. When the rotating rod 105 rotates, the stirring rod 106 and the connecting rod 107 are driven to rotate. The magnetic material is stirred by the rotation of the stirring rod 106. At the same time, the rotating tube 110 is driven to rotate by the rotation of the connecting rod 107. When the rotating tube 110 rotates, due to the structural design between the rotating tube 110 and the vibrating tube 109, the vibrating tube 109 vibrates up and down, thereby driving the filter screen 111 inside the vibrating tube 109 to vibrate up and down. When the filter screen 111 vibrates up and down, the magnetic material is poured into the inside of the rotating tube 110. Through the filter screen 111, the irregular materials cannot be poured into the inside of the fixing frame 102, and the vibration of the filter screen 111 reduces the blockage of the materials inside the filter screen 111. After the stirring is completed, the first gate 112 and the second gate 113 are moved to discharge the mixed materials from the inside of the support frame 101. In this step, the rotation of the stirring rod 106 driven by the servo motor 104 makes the materials inside more evenly stirred. At the same time, the rotation of the rotating tube 110 driven by the servo motor 104 makes the filter screen 111 vibrate, which not only helps to introduce the magnetic materials that meet the specifications into the inside of the fixing frame 102, but also effectively prevents the irregular materials from entering, and reduces the blockage phenomenon in the inner cavity of the filter screen 111 through continuous vibration, thus significantly improving the efficiency of material processing, improving the smoothness of the production process and the product quality. During operation, when the vibrating tube 109 moves up and down, the sliding block 203 is driven to move up and down on the outside of the limiting rod 202, and at the same time, the first spring 204 and the second spring 205 make the sliding block 203 quickly reset. In this step, the height of the up-and-down movement of the vibrating tube 109 is restricted by the sliding block 203 and the limiting rod 202, so that the vibrating tube 109 moves at a specific position, effectively reducing the vibrating tube 109 from sliding out of the inside of the feeding port 108, making the device more stable. During operation, when the mixed materials are discharged from the inside of the support frame 101, due to the arc surface design of the arc surface block 301 and the conical block 302, the accumulation of materials at the upper ends of the support rod 103 and the servo motor 104 is reduced, thereby effectively reducing the waste of magnetic materials. In this step, when the mixed magnetic materials are smoothly discharged from the inside of the support frame 101, thanks to the arc surface design of the arc surface block 301 and the conical block 302, the unnecessary accumulation at the upper ends of the support rod 103 and the servo motor 104 is reduced, thereby promoting the smooth progress of the production process and reducing the material waste. During operation, by sliding the sealing block 401 into the inside of the sealing groove 402, the gap between the first gate 112 and the second gate 113 is reduced, thereby reducing the leakage of the magnetic materials inside the fixing frame 102 from between the first gate 112 and the second gate 113. In this step, by sliding the sealing block 401 into the inside of the sealing groove 402, the gap between the first gate 112 and the second gate 113 is closed.Effectively reduces the possibility of the magnetic material inside the fixing frame 102 leaking out accidentally from this gap, improves the efficient utilization of the magnetic material, thereby optimizing the production process. During operation, when the staff combines the first gate 112 and the second gate 113, the rotation of the turning handle 502 drives the threaded bolt 501 to rotate, and then the lower end of the fixing frame 102 where the threaded bolt 501 rotates, so as to reduce the non-human opening of the first gate 112 and the second gate 113. In this step, the threaded bolt 501 restricts the first gate 112 and the second gate 113 in the combined state, thereby reducing the non-human opening of the first gate 112 and the second gate 113, and thus reducing resource waste. During operation, when the rotating rod 105 rotates, it drives the scraper 601 to rotate, and then cleans the material attached to the upper end of the fixing frame 102. At the same time, the scraper 601 cleans the material attached to the upper ends of the first gate 112 and the second gate 113. In this step, the scraper 601 improves the cleaning efficiency, reduces material waste, and maintains the clean state of the equipment. During operation, the staff holds the handle 702 and drives the threaded cover 701 to rotate, and then seals the port of the feed inlet 108. In this step, the handle 702 seals the port of the feed inlet 108, thereby reducing the dust and impurities from falling inside the fixing frame 102 when the device is not in use.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. A magnetic material processing device, comprising a support frame (101); characterized in that: The upper end of the support frame (101) is fixedly connected to a fixing frame (102); a plurality of groups of support rods (103) are fixedly connected to the inner side of the support frame (101); the ends of the support rods (103) are fixedly connected to servo motors (104); the output ends of the servo motors (104) are fixedly connected to rotating rods (105); the outer sides of the rotating rods (105) are fixedly connected to a plurality of groups of stirring rods (106); the upper ends of the rotating rods (105) are fixedly connected to connecting rods (107); the upper ends of the fixing frame (102) are fixedly connected to a feed port (108); A vibration tube (109) is slidably connected to the inner side of the feed port (108); a rotating tube (110) is rotatably connected to the inner side of the feed port (108) and located at the lower end of the vibration tube (109); the rotating tube (110) is fixedly connected to the connecting rod (107); a filter screen (111) is slidably connected to the inner side of the vibration tube (109); a first gate (112) and a second gate (113) are symmetrically slidably connected between the fixed frame (102) and the support frame (101); and the first gate (112) and the second gate (113) are both slidably connected to the rotating rod (105).
2. A magnetic material processing device according to claim 1, characterized in that: A limiting groove (201) is symmetrically provided on the inner side of the feed port (108); a limiting rod (202) is fixedly connected to the inner side of the limiting groove (201); a sliding block (203) is symmetrically fixedly connected to the outer side of the vibration tube (109); the sliding block (203) is slidably connected to the limiting rod (202); a first spring (204) and a second spring (205) are symmetrically provided on the outer side of the limiting rod (202) and located on the inner side of the limiting groove (201); two ends of the first spring (204) are respectively fixedly connected to the inner side of the upper end of the limiting groove (201) and the upper end of the sliding block (203); and two ends of the second spring (205) are respectively fixedly connected to the lower end of the sliding block (203) and the inner side of the lower end of the limiting groove (201).
3. A magnetic material processing device according to claim 1, characterized in that: The upper end of the support rod (103) is fixedly connected to a curved surface block (301); the upper end of the servo motor (104) is fixedly connected to a conical block (302); and the conical block (302) is rotatably connected to the rotating rod (105).
4. A magnetic material processing device according to claim 3, characterized in that: A sealing groove (402) is provided at one end of the first gate (112) close to the second gate (113); a sealing block (401) is fixedly connected to one end of the second gate (113) close to the first gate (112); and the sealing block (401) is slidably connected to the sealing groove (402).
5. A magnetic material processing device according to claim 1, characterized in that: The outer side of the fixing frame (102) is threadedly connected to a threaded bolt (501); the outer side of the threaded bolt (501) is fixedly connected to a plurality of sets of rotating handles (502).
6. A magnetic material processing device according to claim 1, characterized in that: A scraper (601) is fixedly connected to the outer side of the rotating rod (105).
7. A magnetic material processing device according to claim 1, characterized in that: The outer side of the feed port (108) is threadedly connected to a threaded cover (701); the upper end of the threaded cover (701) is fixedly connected to a handle (702).