Dye stirring equipment for textile processing

Abstract

The utility model discloses dye stirring equipment for textile processing, which relates to the field of textile processing and comprises two stand columns, the bottoms of the two stand columns are fixedly connected with the top of a base, the top of the base is fixedly connected with the bottom of a vibration device, the top of the vibration device is fixedly connected with the bottom of a stirring furnace, and the stirring furnace is fixedly connected with the bottom of the stirring furnace. The two stand columns are movably connected with the top beam. And the bottom of the top beam is fixedly connected with a stirring device. According to the stirring furnace, the vibration device is arranged, so that the stirring furnace keeps vibrating during stirring, raw materials which are not melted into water cannot be deposited and attached to the interior of the stirring furnace, all parts in the stirring furnace are uniformly stirred through the four pairs of stirring blades, the raw materials and the water can be fully mixed, and the raw materials can be fully mixed through the sun wheel and the planet wheel. The four pairs of stirring blades revolve around the fixed shaft and rotate at the same time, and the gear set is arranged, so that the stirring direction of the stirring device can be intermittently changed during stirring, and dye mixing and distribution are more sufficient.

Description

Technical Field

[0001] The utility model relates to a stirring device, in particular to a dye stirring device for textile processing. Background Art

[0002] When processing textiles, the dipping method is often used to dye the textiles. Dipping is a method of immersing the dyed object in the dye solution and making the dye gradually absorbed by the fiber through a certain dyeing process to achieve the dyeing purpose. Before dipping the textile, it is necessary to first configure the dye solution by stirring.

[0003] At present, when the dye stirring device for textile processing is in use, there are still some defects and deficiencies. The specific areas that need to be improved are as follows:

[0004] In the existing dye stirring devices, most of them directly drive a single-axis stirrer by a motor for stirring. The stirring direction is mostly in a fixed direction, the stirring effect is poor, and the raw materials are easy to precipitate and adhere to the inside of the device, which easily causes insufficient mixing of the dyes. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a dye stirring device for textile processing, so as to solve the problems in the above-mentioned background art that in the existing dye stirring devices, most of them directly drive a single-axis stirrer by a motor for stirring, the stirring direction is mostly in a fixed direction, the stirring effect is poor, and the raw materials are easy to precipitate and adhere to the inside of the device, which easily causes insufficient mixing of the dyes.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: A dye stirring device for textile processing, including two columns, the bottoms of both of the two columns are fixedly connected to the top of a base, the top of the base is fixedly connected to the bottom of a vibration device, the top of the vibration device is fixedly connected to the bottom of a stirring furnace, and both of the two columns are movably connected to a top beam; a stirring device is arranged on the top beam.

[0007] As a preferred technical solution of the utility model, clamping blocks are fixedly connected to both the left and right sides of the stirring furnace, clamping grooves are respectively opened at the tops of the two clamping blocks, electric push rods are arranged inside both of the two columns, and the tops of the two electric push rods are respectively fixedly connected to the left and right ends of the top beam.

[0008] As a preferred technical solution of the present utility model, the stirring device includes a first motor, the first motor is fixedly connected to the top of the top beam through a motor bracket, the output shaft of the first motor passes through the top beam and is fixedly connected to a gear set, the gear set is movably connected to a fixed shaft, the top end of the fixed shaft is fixedly connected to the bottom of the top beam, the bottom end of the fixed shaft is fixedly connected to a sun gear, the gear set is movably connected to the furnace cover, and limit blocks are fixedly connected to both the left and right ends of the furnace cover.

[0009] As a preferred technical solution of the present utility model, four connecting rods that are ninety degrees to each other are fixedly connected to the bottom of the gear set, the ends of the four connecting rods are all movably connected to driven shafts, a planetary gear is fixedly connected to each of the four driven shafts, the four planetary gears are all meshed with the sun gear, and a pair of stirring blades are arranged on each of the four driven shafts.

[0010] As a preferred technical solution of the present utility model, the gear set includes a driving wheel, the top of the driving wheel is fixedly connected to the output shaft of the first motor, the driving wheel is in meshing transmission with a half gear, the bottom of the half gear is fixedly connected to a hollow shaft, the inside of the hollow shaft is movably connected to the fixed shaft through a bearing, the outside of the hollow shaft is movably connected to the furnace cover through another bearing, the bottom of the hollow shaft is fixedly connected to the four connecting rods, both the front and rear sides of the hollow shaft are fixedly connected to a half gear ring through connecting rods, and the half gear ring is adapted to the driving wheel.

[0011] As a preferred technical solution of the present utility model, the furnace cover includes a turntable, the turntable is movably connected to the hollow shaft through a bearing, both the left and right sides of the turntable are movably connected to two limit posts through through holes opened, the top ends of the two limit posts are fixedly connected to the inner side of the cover body, the two limit posts are respectively sleeved with two first springs, the top ends of the two first springs are fixedly connected to the cover body, and the bottom ends of the first springs are fixedly connected to the turntable.

[0012] As an optimal technical solution of the present utility model, the vibration device includes a protective shell, the bottom of the protective shell is fixedly connected to the top of the base, the interior of the protective shell is fixedly connected to the motor 2 through the motor frame, the output shaft of the motor 2 is movably connected to the bearing seat, the bottom of the bearing seat is fixedly connected to the protective shell, the right end of the output shaft of the motor 2 is fixedly connected to one end of the crank, the other end of the crank is movably connected to one end of the rocker through a rotating shaft, the other end of the rocker is movably connected to the bottom of the top block through another rotating shaft, the top block is fixedly connected to the spring seat, the spring seat is sleeved with the opening at the top of the protective shell, the spring seat is fixedly connected to the bottom end of the spring 2, the top of the spring 2 is fixedly connected to the bottom of the stirring furnace, two sliding sleeves are provided at the top of the protective shell, springs 3 are provided inside the two sliding sleeves, the bottom ends of the two springs 3 are fixedly connected to the protective shell, and the tops of the two springs 3 are respectively fixedly connected to the bottoms of the two sliders, the two sliders are respectively sleeved with the two sliding sleeves, and the two sliders are fixedly connected to the bottom of the stirring furnace.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides a vibration device to keep the stirring furnace vibrating during stirring, so that the raw materials that have not yet melted into the water will not settle and adhere to the inside of the stirring furnace, and can be continuously stirred by the stirring device; by providing four pairs of stirring blades, uniform stirring is performed at various places in the stirring furnace, so that the raw materials and water can be fully mixed; by providing a sun gear and a planetary gear, the four pairs of stirring blades can rotate while revolving around a fixed axis; by providing a gear set, the stirring device can intermittently change the stirring direction during stirring, and the stirring blades can change their rotation direction while changing their revolution direction, so that the dye is mixed more fully; by providing a furnace cover, the dye solution will not splash out of the stirring furnace and pollute the environment during stirring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural schematic diagram of the utility model;

[0016] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the stirring device of the utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the gear set of the utility model;

[0019] Figure 5 It is a schematic diagram of the top view structure of the half gear and the half gear ring of the utility model;

[0020] Figure 6Schematic cross-sectional structure diagram of the furnace cover of the present utility model;

[0021] Figure 7 Schematic cross-sectional structure diagram of the vibration device of the present utility model.

[0022] In the figure: 1, column; 2, base; 3, stirring furnace; 4, clamping block; 5, top beam; 6, electric push rod; 7, stirring device; 71, motor 1; 72, gear set; 721, driving wheel; 722, semi-toothed ring; 723, semi-gear; 724, hollow shaft; 73, fixed shaft; 74, sun gear; 75, furnace cover; 751, cover body; 752, limit post; 753, spring 1; 754, turntable; 76, connecting rod; 77, driven shaft; 78, planetary gear; 79, limit block; 710, stirring blade; 8, vibration device; 81, protective shell; 82, motor 2; 83, bearing seat; 84, crank; 85, rocker; 86, top block; 87, spring seat; 88, sliding sleeve; 89, slider; 810, spring 2; 811, spring 3. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0024] As Figure 1-7 shown, the present utility model provides a technical solution: a dye stirring device for textile processing, including two columns 1, the bottoms of the two columns 1 are fixedly connected to the top of the base 2, the top of the base 2 is fixedly connected to the bottom of the vibration device 8, the top of the vibration device 8 is fixedly connected to the bottom of the stirring furnace 3, both columns 1 are movably connected to the top beam 5, a stirring device 7 is arranged on the top beam 5, clamping blocks 4 are fixedly connected to the left and right sides of the stirring furnace 3, card slots are opened at the tops of the two clamping blocks 4, electric push rods 6 are arranged inside the two columns 1, and the tops of the two electric push rods 6 are respectively fixedly connected to the left and right ends of the top beam 5. When using this device to stir the dye, first put the required raw materials, water, etc. to be mixed into the stirring furnace 3 in the required amounts, and the electric push rod 6 contracts to drive the top beam 5 to descend, so that the stirring device 7 descends to the working position.

[0025] The stirring device 7 includes a first motor 71. The first motor 71 is fixedly connected to the top of the top beam 5 through a motor bracket. The output shaft of the first motor 71 passes through the top beam 5 and is fixedly connected to a gear set 72. The gear set 72 is movably connected to a fixed shaft 73. The top end of the fixed shaft 73 is fixedly connected to the bottom of the top beam 5. The bottom end of the fixed shaft 73 is fixedly connected to a sun gear 74. The gear set 72 is movably connected to a furnace cover 75. Limit blocks 79 are fixedly connected to both the left and right ends of the furnace cover 75. Four connecting rods 76 that are 90 degrees to each other are fixedly connected to the bottom of the gear set 72. The ends of the four connecting rods 76 are all movably connected to driven shafts 77. A pair of stirring blades 710 are fixedly connected to each of the four driven shafts 77. By providing four pairs of stirring blades 710, the various parts in the stirring furnace 3 are evenly stirred, enabling the raw materials and water to be fully mixed. The gear set 72 drives the connecting rods 76, the driven shafts 77, and the four pairs of stirring blades 710 to rotate around the fixed shaft 73. With the cooperation of the sun gear 74 and the planet gears 78, the four pairs of stirring blades 710 rotate around the fixed shaft 73 while also rotating on their own axes. This causes the stirring blades 710 to change their rotation directions both when changing the direction of revolution, making the mixing of the dye more thorough. The gear set 72 includes a driving wheel 721. The top of the driving wheel 721 is fixedly connected to the output shaft of the first motor 71. The driving wheel 721 is in meshing transmission with a half gear 723. The bottom of the half gear 723 is fixedly connected to a hollow shaft 724. The inside of the hollow shaft 724 is movably connected to the fixed shaft 73 through a bearing. The outside of the hollow shaft 724 is movably connected to the furnace cover 75 through another bearing. The bottom of the hollow shaft 724 is fixedly connected to the four connecting rods 76. Both the front and rear sides of the hollow shaft 724 are fixedly connected to a half gear ring 722 through connecting rods. The half gear ring 722 is adapted to the driving wheel 721. The first motor 71 drives the driving wheel 721 to rotate. The driving wheel 721 drives the half gear 723 and the half gear ring 722 to rotate forward together. After the half gear 723 rotates half a turn, it disengages from the driving wheel 721, and the half gear ring 722 and the driving wheel 721 enter into meshing. The driving wheel 721 drives the half gear ring 722 and the half gear 723 to rotate backward together. After the half gear ring 722 rotates half a turn, the driving wheel 721 re-engages with the half gear 723. By continuously repeating this process, the stirring device 7 can intermittently change the stirring direction during stirring. The furnace cover 75 includes a turntable 754. The turntable 754 is movably connected to the hollow shaft 724 through a bearing. Both the left and right sides of the turntable 754 are movably connected to two limit posts 752 through through holes opened. The top ends of the two limit posts 752 are fixedly connected to the inside of the cover body 751. The two limit posts 752 are respectively sleeved with two first springs 753. The top ends of the two first springs 753 are fixedly connected to the cover body 751, and the bottom ends of the first springs 753 are fixedly connected to the turntable 754. During the stirring process, the card slots on the latch 4 are engaged with the limit blocks 79, and the limit posts 752 are inserted into the through holes on the turntable 754.The cover body 751 and the turntable 754 do not rotate together with the hollow shaft 724. While the stirring furnace 3 vibrates up and down, the first spring 753 provides a downward pulling force for the cover body 751, enabling the cover body 751 to remain relatively stationary with respect to the stirring furnace 3, ensuring that the dye liquor being stirred does not splash out.

[0026] The vibration device 8 includes a protective shell 81. Inside the protective shell 81, it is fixedly connected to the second motor 82 through a motor mount. The output shaft of the second motor 82 is movably connected to a bearing seat 83. The bottom of the bearing seat 83 is fixedly connected to the protective shell 81. The right end of the output shaft of the second motor 82 is fixedly connected to one end of a crank 84. The other end of the crank 84 is movably connected to one end of a rocker 85 through a rotating shaft. The other end of the rocker 85 is movably connected to the bottom of a top block 86 through another rotating shaft. The top block 86 is fixedly connected to a spring seat 87. The spring seat 87 is sleeved on the opening at the top of the protective shell 81. The spring seat 87 is fixedly connected to the bottom end of the second spring 810. The top end of the second spring 810 is fixedly connected to the bottom of the stirring furnace 3. Two sliding sleeves 88 are provided at the top of the protective shell 81. Inside both of the two sliding sleeves 88, there are third springs 811. The bottom ends of the two third springs 811 are both fixedly connected to the protective shell 81, and the top ends of the two third springs 811 are respectively fixedly connected to the bottoms of two sliders 89. The two sliders 89 are respectively sleeved on the two sliding sleeves 88, and both of the two sliders 89 are fixedly connected to the bottom of the stirring furnace 3. When the vibration device 8 is started, the second motor 82 drives the top block 86 to continuously move up and down reciprocally through the cooperation of the crank 84 and the rocker 85. When the top block 86 moves upward, it gives an upward pushing force to the stirring furnace 3 through the second spring 810. When the top block 86 moves downward, it gives a downward pulling force to the stirring furnace 3 through the second spring 810, and this process is continuously repeated, enabling the stirring furnace 3 to maintain high-frequency vibration under the action of two intermittent forces in opposite directions. With the cooperation of the sliding sleeve 88, the third spring 811, and the slider 89, the stirring furnace 3 only vibrates in the up and down direction, ensuring the stability of the operation of the stirring device 7. By setting the vibration device 8, the stirring furnace 3 remains vibrating during stirring, preventing the raw materials that have not yet dissolved in water from precipitating and adhering to the inside of the stirring furnace 3, and enabling them to continuously receive the stirring of the stirring device 7.

[0027] The operation steps of the present utility model are as follows:

[0028] When using this device to stir dyes, first put the raw materials and water to be mixed in the required amounts into the stirring furnace 3. The electric push rod 6 contracts to drive the top beam 5 to descend, so that the stirring blades 710 enter the stirring furnace 3. The furnace cover 75 is buckled with the stirring furnace 3. Start the first motor 71, and the first motor 71 drives the stirring blades 710 to rotate reciprocally around the fixed shaft 73. Under the cooperation of the sun gear 74 and the planet gear 78, the four pairs of stirring blades 710 revolve around the fixed shaft 73 and rotate on their own axes at the same time. Under the action of the gear set 72, the stirring device 7 can intermittently change the stirring direction during stirring, so that the stirring blades 710 will also change the rotation direction on their own axes while changing the revolution direction. Start the vibration device 8. The second motor 82 drives the top block 86 to continuously push the stirring furnace 3 through the cooperation of the crank 84 and the rocker 85, and through the cooperation of the second spring 810 and the third spring 811, the stirring furnace 3 is kept vibrating at a high frequency. During the stirring process, the furnace cover 75 does not rotate together with the stirring device 7 under the cooperation of the clamping block 4, the limiting block 79 and the first spring 753, and remains relatively stationary while the stirring furnace 3 vibrates, ensuring that the dye solution being stirred will not splash out.

[0029] In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0030] In the present invention, unless otherwise clearly specified and limited, for example, it can be fixedly connected, can also be detachably connected, or integrated; it can be mechanically connected, can also be electrically connected; it can be directly connected, or can be indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dye stirring device for textile processing, comprising two columns (1), characterized in that: The bottoms of the two upright columns (1) are fixedly connected to the top of the base (2), the top of the base (2) is fixedly connected to the bottom of the vibration device (8), the top of the vibration device (8) is fixedly connected to the bottom of the stirring furnace (3), and the two upright columns (1) are movably connected to the top beam (5), and the top beam (5) is provided with a stirring device (7); The stirring device (7) comprises a motor (71), wherein the motor (71) is fixedly connected to the top of the top beam (5) through a motor frame, the output shaft of the motor (71) passes through the top beam (5) and is fixedly connected to a gear set (72), the gear set (72) is movably connected to a fixed shaft (73), the top end of the fixed shaft (73) is fixedly connected to the bottom of the top beam (5), the bottom end of the fixed shaft (73) is fixedly connected to a sun gear (74), the gear set (72) is movably connected to a furnace cover (75), and both left and right ends of the furnace cover (75) are fixedly connected to limit blocks (79); The bottom of the gear set (72) is fixedly connected to four connecting rods (76) which are angled at 90 degrees to each other. The ends of the four connecting rods (76) are movably connected to driven shafts (77). The four driven shafts (77) are fixedly connected to planetary gears (78). The four planetary gears (78) are meshed with the sun gear (74). A pair of stirring blades (710) are provided on the four driven shafts (77).

2. A dye stirring device for textile processing according to claim 1, characterized in that: The stirring furnace (3) is fixedly connected with a clamping block (4) on both left and right sides, and a clamping slot is provided on the top of the two clamping blocks (4). The two columns (1) are provided with an electric push rod (6) inside, and the top of the two electric push rods (6) is fixedly connected to the left and right ends of the top beam (5) respectively.

3. A dye stirring device for textile processing according to claim 1, characterized in that: The gear set (72) comprises a driving wheel (721), the top of which is fixedly connected to the output shaft of the motor 1 (71), the driving wheel (721) meshingly transmitting with a half gear (723), the bottom of which is fixedly connected to a hollow shaft (724), the interior of which is movably connected to the fixed shaft (73) via a bearing, the outer side of which is movably connected to a furnace cover (75) via another bearing, the bottom of which is fixedly connected to four connecting rods (76), the front and rear sides of which are fixedly connected to a half gear ring (722) via connecting rods, and the half gear ring (722) is adapted to the driving wheel (721).

4. A dye stirring device for textile processing according to claim 3, characterized in that: The furnace cover (75) includes a turntable (754), and the turntable (754) is movably connected to the hollow shaft (724) through a bearing. The left and right sides of the turntable (754) are movably connected to two limit columns (752) through the through holes. The top ends of the two limit columns (752) are fixedly connected to the inner side of the cover body (751). The two limit columns (752) are respectively sleeved with two springs (753). The top ends of the two springs (753) are fixedly connected to the cover body (751), and the bottom end of the spring (753) is fixedly connected to the turntable (754).

5. The dye stirring device for textile processing according to claim 1, characterized in that: The vibration device (8) comprises a protective shell (81), the bottom of the protective shell (81) is fixedly connected to the top of the base (2), the interior of the protective shell (81) is fixedly connected to the second motor (82) through a motor frame, the output shaft of the second motor (82) is movably connected to the bearing seat (83), the bottom of the bearing seat (83) is fixedly connected to the protective shell (81), the right end of the output shaft of the second motor (82) is fixedly connected to one end of a crank (84), the other end of the crank (84) is movably connected to one end of a rocker (85) through a rotating shaft, the other end of the rocker (85) is movably connected to the bottom of a top block (86) through another rotating shaft, and the top block (86) is fixedly connected to a spring seat (87). The spring seat (87) is sleeved with the opening at the top of the protective shell (81), the spring seat (87) is fixedly connected to the bottom end of the spring two (810), the top end of the spring two (810) is fixedly connected to the bottom of the stirring furnace (3), the top of the protective shell (81) is provided with two sliding sleeves (88), the two sliding sleeves (88) are provided with spring three (811), the bottom ends of the two spring threes (811) are fixedly connected to the protective shell (81), and the top ends of the two spring threes (811) are respectively fixedly connected to the bottoms of the two sliders (89), the two sliders (89) are respectively sleeved with the two sliding sleeves (88), and the two sliders (89) are fixedly connected to the bottom of the stirring furnace (3).

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