Disc cleaning device of disc pelletizer

By designing the disc cleaning device of the disc sphere making machine, the combination of positioning mechanism and cleaning mechanism is used to solve the problem of material adhesion on the inner wall of the disc, efficient cleaning is achieved, and the quality and shape of the claw ball are ensured.

CN222930772UActive Publication Date: 2025-06-03BENXI IRON & STEEL (GRP) MINING LIAOYANG MALLING PELLET CO LTD
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Patent Information

Application Number
CN202421834348.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-03
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the use of the disc ball machine, the material is easily stuck to the inner wall of the disc. If it is not cleaned in time, it will affect the production and shape of the claw ball.

Method used

A disc cleaning device for a disc sphere making machine is designed, including a frame body, a positioning mechanism, a mounting shaft, a cleaning mechanism and a connecting assembly. The mounting shaft is fixed by a positioning mechanism, and the bottom of the mounting shaft is equipped with a cleaning mechanism. The cleaning mechanism includes a horizontal cleaning rack and a vertical cleaning rack. The bristles are fitted with the inner wall of the disc for cleaning.

Benefits of technology

It effectively avoids the adhesion of materials on the inner wall of the disc and ensures the production quality of the claw ball. The cleaning mechanism can adjust the installation height and inclination angle according to the needs, adapt to the use of discs at different angles, and the bristles can be replaced regularly to maintain the cleaning effect.

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Abstract

The utility model discloses a disc cleaning device of a disc pelletizer, which comprises a frame body, the frame body comprises a fixed shaft and support shafts, the support shafts are fixedly connected to two ends of the fixed shaft, a positioning mechanism is assembled on the outer side wall of the fixed shaft, a mounting shaft is fixedly assembled on the fixed shaft through the positioning mechanism, and a cleaning mechanism is assembled at the bottom of the mounting shaft. And a connecting assembly is fixedly assembled between the mounting shaft and the cleaning mechanism. The cleaning mechanism is arranged at the bottom of the mounting shaft, so that the inner wall of the disc can be cleaned in the using process of the disc pelletizer, materials can be effectively prevented from being adhered to the inner wall of the disc, and the production quality of cue balls cannot be influenced; and the mounting height and the inclination angle of the mounting shaft can be adjusted according to specific use requirements, so that the cleaning mechanism can be better attached to the inner wall of the disc, and the use requirements of the discs inclined at different angles are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc pelletizers, and particularly relates to a disc cleaning device for a disc pelletizer. Background Art

[0002] The disc pelletizer is generally arranged obliquely, with a fixed width and height at the disc edge, and can complete the functions of nucleation, growth, and sorting of powdery materials: the disc surface mixes ore powder and binder under the rotation action to obtain mother balls. The mother balls that continuously adhere to ore powder move in a rolling and sliding manner in the pelletizing disc. As the particle size of the green balls continuously increases, when the frictional force provided by the disc surface and the powder is not sufficient to offset the component of gravity along the disc surface, the green balls start to slide and are discharged by parabolic trajectory on the pelletizing disc, completing the nucleation, growth, and sorting of the green balls. During the use of the disc pelletizer, materials will adhere to the inner wall of the disc. If the materials cannot be cleaned in time, the adhered materials will affect the production of mother balls by the subsequent pelletizer and the shape of the mother balls. For this reason, we propose a disc cleaning device for a disc pelletizer. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a disc cleaning device for a disc pelletizer to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A disc cleaning device for a disc pelletizer, including a frame body, the frame body includes a fixed shaft and a support shaft, the support shaft is fixedly connected to both ends of the fixed shaft, a positioning mechanism is assembled on the outer side wall of the fixed shaft, the fixed shaft is fixedly assembled with a mounting shaft through the positioning mechanism, a cleaning mechanism is assembled at the bottom of the mounting shaft, and a connection component is fixedly assembled between the mounting shaft and the cleaning mechanism.

[0005] Preferably, the positioning mechanism includes a positioning frame, the number of the positioning frames is two, the two positioning frames are respectively sleeved on the outer side wall of the mounting shaft, the end of the positioning frame penetrates through the positioning plate, and a positioning nut is screwed on the end of the positioning frame.

[0006] Preferably, the positioning frame is U-shaped.

[0007] Preferably, the cleaning mechanism includes a horizontal cleaning frame, a vertical cleaning frame is assembled at the end of the horizontal cleaning frame, a first fixing bolt is fixedly assembled between the horizontal cleaning frame and the vertical cleaning frame, and brush hairs are fixedly assembled on the side walls of the horizontal cleaning frame and the vertical cleaning frame respectively.

[0008] Preferably, the connecting component includes a connecting shaft, the connecting shaft is fixedly connected to the top of the horizontal cleaning frame, a connecting block is fixedly connected to the top of the connecting shaft, a connecting groove is formed at the bottom of the mounting shaft, the connecting block is inserted into the connecting groove, and a second fixing bolt that is screwed into the mounting shaft is fixedly assembled on the side wall of the connecting block.

[0009] Preferably, the number of the connecting blocks is at least four, and the four connecting blocks are evenly distributed in a circumferential manner around the center of the connecting shaft. The number and size of the connecting grooves correspond to those of the connecting blocks.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: For a disc cleaning device of a disc pelletizer, a cleaning mechanism is arranged at the bottom of the mounting shaft, so that the inner wall of the disc can be cleaned during the use of the disc pelletizer, effectively avoiding the adhesion of materials to the inner wall of the disc and not affecting the production quality of the mother balls. The mounting shaft in this device is assembled and fixed through a positioning mechanism, and the installation height and inclination angle of the mounting shaft can be adjusted according to specific usage requirements, enabling the cleaning mechanism to better fit the inner wall of the disc and meeting the use of discs with different inclination angles. The connecting component in the cleaning mechanism is detachably assembled and fixed to the mounting shaft, and the horizontal cleaning frame and the vertical cleaning frame can be maintained and replaced regularly according to the wear degree of the brush bristles, so as to keep a good cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a perspective view of the present utility model.

[0012] Figure 2 is a structural schematic diagram of the present utility model.

[0013] Figure 3 is a structural schematic diagram of the cleaning mechanism and the connecting component of the present utility model.

[0014] Figure 4 is a structural schematic diagram of the present utility model after the angle of the mounting shaft is adjusted.

[0015] Figure 5 is a structural schematic diagram of the present utility model after being assembled with the disc pelletizer.

[0016] In the figure: 1. Frame body; 11. Fixed shaft; 12. Support shaft; 2. Positioning mechanism; 21. Positioning frame; 22. Positioning plate; 23. Positioning nut; 3. Mounting shaft; 4. Cleaning mechanism; 41. Horizontal cleaning frame; 42. Vertical cleaning frame; 43. Brush bristles; 44. First fixing bolt; 5. Connecting component; 51. Connecting shaft; 52. Connecting block; 53. Connecting groove; 54. Second fixing bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

[0018] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , the present utility model provides a technical solution: a disk cleaning device for a disk pelletizer, including a frame body 1, the frame body 1 is used for being fixedly connected to the disk pelletizer, the frame body 1 is fixedly composed of a fixed shaft 11 and a support shaft 12 by welding, the support shafts 12 are located at both ends of the fixed shaft 11, the support shafts 12 are used for being supported and fixed to both ends of the support frame of the disk pelletizer, a positioning mechanism 2 is assembled on the outer side wall of the fixed shaft 11 inside the frame body 1, the frame body 1 is provided with a mounting shaft 3 through the positioning mechanism 2, a cleaning mechanism 4 is assembled at the bottom of the mounting shaft 3, a connecting component 5 is assembled between the mounting shaft 3 and the cleaning mechanism 4, and the mounting shaft 3 and the cleaning mechanism 4 are detachably assembled and connected through the connecting component 5, which is convenient for disassembling and maintaining the cleaning mechanism 4.

[0019] Through the positioning mechanism 2, the position and angle of the mounting shaft 3 can be fixed, so that the cleaning brush in the cleaning mechanism 4 can be attached to the inner wall of the disk pelletizer to clean the inner wall of the disk pelletizer, and avoid material adhesion remaining on the inner wall of the disk pelletizer.

[0020] As Figure 2 shown, the positioning mechanism 2 includes positioning frames 21, the number of the positioning frames 21 is two, the two positioning frames 21 are respectively located on the upper and lower sides of the fixed shaft 11, the positioning frames 21 are U-shaped, the ends of the positioning frames 21 penetrate through the positioning plate 22, the positioning frames 21 are sleeved on the outer side wall of the mounting shaft 3, and positioning nuts 23 are screwed at the ends of the positioning frames 21. After the positioning frames 21 are sleeved on the outer side wall of the mounting shaft 3 and the mounting shaft 3 is attached to the side wall of the fixed shaft 11, after adjusting the angle of the mounting shaft 3, the height position and the angular direction of the mounting shaft 3 are limited and fixed by the clamping of the positioning plate 22 and the positioning frames 21, and the positioning nuts 23 are used to maintain the clamping effect between the positioning plate 22 and the positioning frames 21.

[0021] As Figure 3As shown in the figure, the cleaning mechanism 4 includes a horizontal cleaning frame 41 and a vertical cleaning frame 42. Brush hairs 43 are fixedly assembled on the side walls of the horizontal cleaning frame 41 and the vertical cleaning frame 42 respectively. By fitting the brush hairs 43 against the inner wall of the disc pelletizer, the inner wall of the disc pelletizer is cleaned. A first fixing bolt 44 is fixedly assembled between the horizontal cleaning frame 41 and the vertical cleaning frame 42. The vertical cleaning frame 42 is detachably fixed to the end of the horizontal cleaning frame 41 through the first fixing bolt 44. The detachable vertical cleaning frame 42 is provided to facilitate the replacement and maintenance of the horizontal cleaning frame 41 and the vertical cleaning frame 42 respectively according to the actual consumption of the brush hairs 43 during use, saving the maintenance cost.

[0022] As Figure 3 shown in the figure, the connecting component 5 includes a connecting shaft 51. The connecting shaft 51 is welded and fixed to the top of the horizontal cleaning frame 41. The connecting shaft 51 and the vertical cleaning frame 42 are arranged in opposite directions. A connecting block 52 is welded and fixed to the top of the connecting shaft 51. A connecting groove 53 is opened at the bottom of the mounting shaft 3. The size of the connecting groove 53 is adapted to that of the connecting block 52. The number of the connecting blocks 52 is at least four. The four connecting blocks 52 are evenly distributed in a circumferential manner around the center of the connecting shaft 51. The number of the connecting grooves 53 matches that of the connecting blocks 52 and is symmetrically distributed on the left and right. Second fixing bolts 54 are fixedly assembled between the side walls of two connecting blocks 52 which are symmetrically distributed on the left and right and the mounting shaft 3. The connecting shaft 51 and the mounting shaft 3 are detachably connected and fixed through the second fixing bolts 54, so that the cleaning mechanism 4 and the mounting shaft 3 are detachably fixedly assembled.

[0023] Working principle: As Figure 5 shown in the figure, during the use of this device, the frame body 1 is fixed on the support frame of the disc pelletizer. The installation height and the inclination angle of the mounting shaft 3 are adjusted according to the inclination angle of the disc in the disc pelletizer. Then, the mounting shaft 3 is assembled and fixed to the fixed shaft 11 in the frame body 1 through the positioning mechanism 2. After the position of the mounting shaft 3 is fixed, the brush hairs 43 of the horizontal cleaning frame 41 and the vertical cleaning frame 42 in the cleaning mechanism 4 can be fitted against the side wall of the disc in the disc pelletizer. During the use of the disc pelletizer, the side wall of the disc can be cleaned by the horizontal cleaning frame 41 and the vertical cleaning frame 42 respectively, avoiding the residue of materials on the side wall of the disc. The horizontal cleaning frame 41 and the vertical cleaning frame 42 are maintained and replaced regularly according to the wear degree of the brush hairs 43, so that the horizontal cleaning frame 41 and the vertical cleaning frame 42 maintain a good cleaning effect. The replacement process of the horizontal cleaning frame 41 and the vertical cleaning frame 42 is simple and convenient.

Claims

1. A disc cleaning device for a disc pelletizing machine, comprising a frame (1), characterized in that: The frame (1) comprises a fixed shaft (11) and a supporting shaft (12), wherein the supporting shaft (12) is fixedly connected to both ends of the fixed shaft (11), the outer wall of the fixed shaft (11) is equipped with a positioning mechanism (2), the fixed shaft (11) is fixedly equipped with a mounting shaft (3) through the positioning mechanism (2), the bottom of the mounting shaft (3) is equipped with a cleaning mechanism (4), and a connecting component (5) is fixedly equipped between the mounting shaft (3) and the cleaning mechanism (4).

2. The disc cleaning device of the disc pelletizing machine according to claim 1, characterized in that: The positioning mechanism (2) comprises a positioning frame (21), the number of the positioning frames (21) is two, the two positioning frames (21) are respectively sleeved on the outer side wall of the mounting shaft (3), the end of the positioning frame (21) passes through the positioning plate (22), and the end of the positioning frame (21) is threaded with a positioning nut (23).

3. The disc cleaning device of the disc pelletizing machine according to claim 2, characterized in that: The positioning frame (21) is U-shaped.

4. The disc cleaning device of the disc pelletizing machine according to claim 1, characterized in that: The cleaning mechanism (4) comprises a horizontal cleaning frame (41), a vertical cleaning frame (42) is mounted at the end of the horizontal cleaning frame (41), a first fixing bolt (44) is fixedly mounted between the horizontal cleaning frame (41) and the vertical cleaning frame (42), and bristles (43) are fixedly mounted on the side walls of the horizontal cleaning frame (41) and the vertical cleaning frame (42), respectively.

5. The disc cleaning device of the disc pelletizing machine according to claim 1, characterized in that: The connecting assembly (5) comprises a connecting shaft (51), the connecting shaft (51) is fixedly connected to the top of the horizontal cleaning frame (41), a connecting block (52) is fixedly connected to the top of the connecting shaft (51), a connecting groove (53) is provided at the bottom of the mounting shaft (3), the connecting block (52) is inserted into the connecting groove (53), and a second fixing bolt (54) is fixedly assembled on the side wall of the connecting block (52) and is screwed into the mounting shaft (3).

6. The disc cleaning device of the disc pelletizing machine according to claim 5, characterized in that: The number of the connecting blocks (52) is at least four, and the four connecting blocks (52) are evenly distributed in a circle around the center of the connecting shaft (51). The number and size of the connecting grooves (53) correspond to those of the connecting blocks (52).