Granulation device for producing humic acid silicon fertilizer
By designing a humic silica fertilizer granulation device including a granulation disk, discharge chute and toggle mechanism, the problem of difficulty in continuously collecting fertilizer particles that meet specifications and screening fine particles in the prior art is solved, and efficient fertilizer particles screening and granulation process is realized.
Patent Information
- Application Number
- CN202421891703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing humic acid silica fertilizer granulation device is difficult to continuously collect fertilizer particles that meet the specifications during the granulation process, and it is impossible to effectively screen out fine particles and fertilizer particles with too small particle diameters, which makes it very troublesome to transport manpower.
A granulation device including a granulation disk, a discharge chute and a toggle mechanism is designed. The granulation plate rotates through the power motor to drive the fertilizer particles to move, the discharge chute is continuously screened through the screen hole, and the screening is assisted by the toggle mechanism to ensure that the fine particles and particles that do not meet the specifications are effectively discharged.
The continuous screening and discharge of suitable fertilizer particles during the granulation process is realized, effectively reducing the removal of fine particles, improving granulation efficiency, and reducing the trouble of manpower transfer.
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Figure CN222930773U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to a granulating device for producing humic acid silicon fertilizer, belonging to the technical field of granulating equipment. Background Art
[0002] Humic acid silicon fertilizer is a multifunctional compound fertilizer. The natural humic acid is formed by the decomposition of plant residues. The silicon fertilizer can not only provide nutrients as a fertilizer, but also be used as a soil conditioner and can promote the decomposition of organic fertilizers.
[0003] In reality, in order to make fertilization more convenient, a granulating device is often used to granulate powder fertilizers to form granular fertilizers with stable particle size and strength within a certain reasonable range.
[0004] For example, in the Chinese invention patent document with the publication number CN116550227A, a fertilizer granulator is disclosed. By setting a sieve mesh in the granulating disc, the rotation of the granulating disc drives the sieve mesh to vibrate through a vibrating plate, so as to achieve the effect of sieving the fertilizer while granulating; and through the setting of support columns and buffer holes, the connecting part is pulled by a pushing spring and moves in the direction of the granulating disc along the positioning axis, so as to keep the vibrating plate at the bottom of the sieve mesh in stable contact with the bottom surface of the granulating disc, thereby realizing the stable vibration of the sieve mesh.
[0005] In the above document, a sieve mesh is added to the traditional disc granulator for screening, and the rotating granulating disc is used to vibrate the sieve mesh, which increases the screening effect and does not require secondary screening of chemical fertilizer particles. However, during the continuous rotation of the disc, due to the characteristics of the disc granulating device, fertilizers often need to be added during the granulating process for continuous granulation. Fertilizer particles are continuously formed. Relying solely on the sieve mesh for storage, the storage capacity is fixed, and it is impossible to store fertilizer particles in large quantities continuously. Manual transfer is very troublesome. Summary of the Utility Model
[0006] The purpose of the utility model is to provide a granulating device for producing humic acid silicon fertilizer aiming at the deficiencies of the prior art, so as to achieve the purpose of continuously collecting fertilizer particles meeting the specifications.
[0007] The granulating device for producing humic acid silicon fertilizer comprises a granulating disk, which has a circular contour and an edge plate for storing. The granulating disk is movably mounted on a frame, and the granulating disk is inclined. A scraper is fixed on the frame through a support rod, and the scraper is usually arranged at a position deviating from the center. After the granulating disk drives the fertilizer to move, the fertilizer is blocked, so that the fertilizer directly rolls violently. A power motor for driving the granulating disk is arranged on the frame, a center hole is opened in the center of the granulating disk, and an annular boss is arranged on the edge of the center hole. The annular boss is used to block the direct discharge of finely crushed fertilizer particles. A discharge chute is installed on the frame through the support plate, and the discharge chute is used to continuously screen the fertilizer and can discharge fertilizer particles with sufficiently large particles. A part of the discharge chute extends through the center hole into the granulating disk, and a sieve hole is opened on the part of the discharge chute located in the granulating disk.
[0008] A ring body is provided on one side of the center hole close to the frame body, and external teeth are provided on the side wall of the ring body. The output shaft of the power motor is meshed with the external teeth through the power gear. The external teeth provided on the ring body can facilitate power transmission.
[0009] The frame limits the position of the granulation disk through a snap-on assembly, and the snap-on assembly includes a plate fixed to the frame, a snap-on hole is provided on the plate, and the ring body is rotatably installed in the snap-on hole. Balls or rollers are evenly distributed on one side of the plate close to the granulation disk. The snap-on assembly is used to support the granulation disk, reduce mechanical wear between components, and extend the service life of the entire device.
[0010] A pull plate is extended obliquely downward from the bottom of the plate body, and a roller is rotatably mounted on the bottom end of the pull plate. The outer surface of the roller can contact the granulation disk, and the roller is used to support the weight of the granulation disk.
[0011] A toggle mechanism is arranged in the center hole, and the toggle mechanism includes a center rod, one end of the center rod is a toggle end, and the toggle end extends through the center hole into the granulation disk, and the other end of the center rod is a driving end, and a toggle rod is fixed on the toggle end. The toggle mechanism is used to toggle the fertilizer and fertilizer particles falling on the discharge chute, and can play a role in auxiliary screening.
[0012] The side wall of the toggle rod is close to the inner surface of the discharge chute, and the toggle rod is provided with a notch plate or bristles. There are three toggle rods, and they are all fixed to the central rod through a connecting plate. The toggle rods are all spirally curved corresponding to the inner surface of the discharge chute. The toggle rod can play a role in slowing down the sliding of the fertilizer to a certain extent, so that the finely crushed fertilizer can have time to fall through the sieve holes.
[0013] The driving end is rotatably clamped on the side plate. The side plate is fixed to the discharge chute through a support plate. A driving gear is rotatably installed at the top of the side plate. The driving gear meshes with the outer wall of the ring body. The driving gear and the central rod are connected by a transmission belt for power transmission. The driving gear is used to drive the rotation of the central rod by the continuous rotation of the granulating disk.
[0014] A water sprinkling member is also fixed on the support rod. The water sprinkling member is a pipe fitting capable of connecting to an external water source, and water spraying holes are formed on the outer wall of the pipe fitting facing the granulating disk. After the water sprinkling member is connected to an external controllable water source, it can humidify the fertilizer to carry out granulation production.
[0015] The technical effects and advantages of the present utility model are as follows: The present utility model can continuously screen and discharge fertilizer particles with appropriate specifications during the granulation process, and can screen out fine particles and fertilizer particles with too small particle diameters. During the screening process, the central rod rotates following the rotation of the granulating disk, and then the fluctuating rod can screen the fertilizer falling onto the discharge chute. The fine fertilizer can fall back into the granulating disk through the sieve holes, and the dialing rod can dial the fertilizer to move when rotating, thereby increasing the rolling and staying time of the fertilizer on the discharge chute, and thus reducing the fine particles brought out. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0017] Figure 2 is a three-dimensional structural schematic diagram of the other side of the present utility model;
[0018] Figure 3 is a structural schematic diagram of the granulating disk of the present utility model;
[0019] Figure 4 is a structural schematic diagram of the dialing mechanism of the present utility model;
[0020] Figure 5 is a structural schematic diagram of the clamping assembly of the present utility model;
[0021] Figure 6 is a structural schematic diagram of the ring convex platform of the granulating disk of the present utility model.
[0022] In the figure: 1, granulating disk; 101, central hole; 102, ring convex platform; 103, ring body; 2, frame body; 201, scraper; 202, water sprinkling member; 3, power motor; 4, discharge chute; 401, sieve hole; 5, clamping assembly; 501, plate body; 502, clamping hole; 503, pull plate; 504, idler roller; 6, dialing mechanism; 601, central rod; 602, dialing rod; 603, driving gear; 604, transmission belt; 605, side plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Please refer to Figures 1-6 As shown, a granulating device for producing humic acid silicon fertilizer includes a granulating disk 1. The granulating disk 1 has a circular contour, and an edge plate for storage is fixed at the edge. The granulating disk 1 is movably clamped and installed on a frame 2. The granulating disk 1 is inclined. A scraper 201 is fixed on the frame 2 through a support rod. Usually, the scraper 201 is arranged at a position deviating from the center. After the granulating disk 1 drives the fertilizer to move, it blocks the fertilizer, causing the fertilizer to directly tumble violently. A power motor 3 for driving the granulating disk 1 is provided on the frame 2. A central hole 101 is opened at the center of the granulating disk 1, and a ring boss 102 is provided at the edge of the central hole 101. The ring boss 102 is used to prevent fine fertilizer particles from being directly discharged. A discharge chute 4 is installed on the frame 2 through a support plate. The discharge chute 4 is used for continuously screening the fertilizer and can discharge fertilizer particles large enough in size. A part of the discharge chute 4 passes through the central hole 101 and extends into the granulating disk 1, and sieve holes 401 are opened on the part of the discharge chute 4 located in the granulating disk 1. A watering member 202 is also fixed on the support rod. The watering member 202 is a pipe fitting capable of connecting to an external water source, and water spraying holes are opened on the outer wall of the pipe fitting facing the granulating disk 1. After the watering member 202 is connected to an external controllable water source, it can humidify the fertilizer, thereby carrying out granulation production. When in use, the fertilizer raw materials are directly put into the granulating disk 1, and then the power motor 3 is started to make the granulating disk 1 rotate to drive the fertilizer to rotate. The fertilizer first passes through the watering member 202, then is blocked by the scraper 201 and falls and tumbles, and then falls onto the discharge chute 4. The fine particles directly fall back into the granulating disk 1 through the sieve holes 401.
[0025] A ring body 103 is provided on one side of the center hole 101 close to the frame 2, and external teeth are provided on the side wall of the ring body 103. The output shaft of the power motor 3 meshes with the external teeth through the power gear. The external teeth provided on the ring body 103 can facilitate power transmission. The frame 2 limits the position of the granulation disk 1 through the clamping assembly 5. The clamping assembly 5 includes a plate body 501 fixed to the frame 2, and a clamping hole 502 is opened on the plate body 501. The ring body 103 is rotatably installed in the clamping hole 502. Balls or rollers are evenly distributed on one side of the plate body 501 close to the granulation disk 1. The clamping assembly 5 is used to support the granulation disk 1, reduce mechanical wear between components, and extend the service life of the entire device. A pull plate 503 extends obliquely downward from the bottom of the plate body 501, and a roller 504 is rotatably installed on the bottom end of the pull plate 503. The outer surface of the roller 504 can contact the granulation disk 1, and the roller 504 is used to support the weight of the granulation disk 1.
[0026] A toggle mechanism 6 is arranged in the center hole 101, and the toggle mechanism 6 includes a center rod 601, one end of the center rod 601 is a toggle end, and the toggle end passes through the center hole 101 and extends into the granulation disk 1, and the other end of the center rod 601 is a driving end, and a toggle rod 602 is fixed on the toggle end. The toggle mechanism 6 is used to toggle the fertilizer and fertilizer particles falling on the discharge chute 4, which can play a role in auxiliary screening. The side wall of the toggle rod 602 is close to the inner surface of the discharge chute 4, and the toggle rod is provided with a notch plate or bristles. There are three toggle rods 602, and they are all fixed on the center rod 601 through a connecting plate, and the toggle rod The movable rods 602 are all spirally curved corresponding to the inner surface of the discharge chute 4. The toggle rods can play a certain role in slowing down the sliding of the fertilizer, so that the finely crushed fertilizer has time to fall through the sieve hole 401. The driving end is rotatably clamped on the side plate 605, and the side plate 605 is fixed to each other through the support plate and the discharge chute 4. The top of the side plate 605 is rotatably installed with a driving gear 603, and the driving gear 603 is meshed with the outer wall of the ring body 103. The driving gear 603 and the center rod 601 are connected to each other through the transmission belt 604. The driving gear 603 is used to utilize the continuous rotation of the granulation disk 1 to drive the rotation of the center rod 601.
[0027] When in use, the utility model can continuously screen and discharge fertilizer particles of appropriate specifications during the granulation process, and can screen out fine particles and fertilizer particles with too small particle diameters. During the screening process, the central rod 601 rotates according to the rotation of the granulation disk 1, and then the wave rod can screen the fertilizer that falls on the discharge chute 4, and the fine fertilizer can fall back to the granulation disk 1 through the sieve hole 401, and the toggle rod 602 can toggle the fertilizer to move when rotating, thereby increasing the rolling residence time of the fertilizer on the discharge chute 4, thereby reducing the fine particles brought out.
[0028] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0029] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A granulation device for producing humic acid silicon fertilizer, comprising a granulation disk (1), wherein the granulation disk (1) is movably mounted on a frame (2), the granulation disk (1) is arranged obliquely, a scraper (201) is fixed on the frame (2) via a support rod, and a power motor (3) for driving the granulation disk (1) is arranged on the frame (2), characterized in that: A center hole (101) is provided at the center of the granulation disk (1), and an annular boss (102) is provided at the edge of the center hole (101). A discharge chute (4) is installed on the frame (2) via a support plate, and a portion of the discharge chute (4) extends through the center hole (101) into the granulation disk (1), and a sieve hole (401) is provided on the portion of the discharge chute (4) located inside the granulation disk (1).
2. The granulating device for producing humic acid silicon fertilizer according to claim 1, characterized in that: A ring body (103) is provided on one side of the central hole (101) close to the frame body (2), and external teeth are provided on the side wall of the ring body (103). The output shaft of the power motor (3) meshes with the external teeth through a power gear.
3. The granulating device for producing humic acid silicon fertilizer according to claim 2, characterized in that: The frame (2) limits the position of the granulation disk (1) through a snap-fit assembly (5), and the snap-fit assembly (5) includes a plate (501) fixed on the frame (2), a snap-fit hole (502) is provided on the plate (501), and the ring body (103) is rotatably installed in the snap-fit hole (502), and balls or rollers are evenly distributed on one side of the plate (501) close to the granulation disk (1).
4. The granulating device for producing humic acid silicon fertilizer according to claim 3, characterized in that: A pull plate (503) extends obliquely downward from the bottom of the plate body (501), and a roller (504) is rotatably mounted on the bottom end of the pull plate (503), and the outer surface of the roller (504) can contact the granulation disk (1).
5. The granulating device for producing humic acid silicon fertilizer according to claim 2, characterized in that: A toggle mechanism (6) is arranged in the center hole (101), and the toggle mechanism (6) comprises a center rod (601), one end of the center rod (601) is a toggle end, and the toggle end passes through the center hole (101) and extends into the granulation disk (1), and the other end of the center rod (601) is a driving end, and a toggle rod (602) is fixed to the toggle end.
6. The granulating device for producing humic acid silicon fertilizer according to claim 5, characterized in that: The side wall of the toggle rod (602) is close to the inner surface of the discharge chute (4), and the toggle rod is provided with a notched plate or bristles. There are three toggle rods (602), and they are all fixed to the central rod (601) through a connecting plate, and the toggle rods (602) are all spirally curved corresponding to the inner surface of the discharge chute (4).
7. The granulating device for producing humic acid silicon fertilizer according to claim 5, characterized in that: The driving end is rotatably clamped on the side plate (605), and the side plate (605) is fixed to each other through a support plate and the discharge chute (4). A driving gear (603) is rotatably installed on the top of the side plate (605), and the driving gear (603) is meshed with the outer wall of the ring body (103). The driving gear (603) and the center rod (601) are connected in power through a transmission belt (604).
8. The granulating device for producing humic acid silicon fertilizer according to claim 1, characterized in that: A watering piece (202) is also fixed on the support rod. The watering piece (202) is a pipe that can be connected to an external water source, and a water spray hole is provided on the outer wall of the pipe facing the granulation disk (1).
Citation Information
Patent Citations
Fertilizer granulator
CN116550227A