High-pressure water deburring tool for cooling valve plate

Abstract

The utility model discloses a cooling valve plate high-pressure water deburring tool which comprises a bottom plate, two sets of machining stations are arranged on the upper side of the bottom plate side by side, and a first positioning seat and a second positioning seat which are arranged in a triangular shape are arranged at the left end and the right end of each machining station. Pressing devices are correspondingly arranged on one side of the first positioning seat and one side of the second positioning seat respectively, and gas path bridging plates are arranged at the positions, located on the lower side of the bottom plate, of the bottoms of the machining stations respectively; a first positioning protrusion is arranged at the upper end of the first positioning seat, a second positioning protrusion is arranged at the upper end of the second positioning seat, the first positioning protrusion and the second positioning protrusion are used for positioning a cooling valve plate, and the first positioning protrusion and the second positioning protrusion are each provided with a through air channel. The cooling valve plate deburring device can solve the problems that the cost is high and the efficiency is low due to the fact that existing cooling valve plate deburring mostly adopts manual operation.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to a high-pressure water deburring tooling for a cooling valve plate. Background Technique

[0002] The new energy vehicle thermal management system is a key component of the vehicle. It is responsible for regulating and controlling the operating temperatures of key components such as the battery and motor to ensure the reliability and safety of the vehicle under various working conditions. As a core component in the thermal management system, during the manufacturing process of the cooling valve plate, due to limitations in material removal and forming processes, defects such as burrs, raised edges, and residual particles may occur on the surface of the valve plate. These defects not only affect the appearance quality of the valve plate, but more seriously, they will reduce the performance of the thermal management system and even lead to system failures. Therefore, the deburring and cleaning treatment of the cooling valve plate are important links in the manufacturing process. Content of the Utility Model

[0003] The utility model provides a high-pressure water deburring tooling for a cooling valve plate, which can solve the problems of high cost and low efficiency caused by the existing manual operation for cooling valve plate deburring.

[0004] To achieve the above object, the utility model provides the following technical solution: A high-pressure water deburring tooling for a cooling valve plate, including a bottom plate. On the upper side of the bottom plate, two processing stations are arranged side by side. At the left and right ends of the processing station, a first positioning seat and a second positioning seat arranged in a triangular shape are provided. On one side of the first positioning seat and the second positioning seat, pressing devices are respectively arranged. At the bottom of the processing station and on the lower side of the bottom plate, air bridge connection plates are respectively provided; on the upper end of the first positioning seat, a first positioning protrusion is provided, and on the upper end of the second positioning seat, a second positioning protrusion is provided. The first positioning protrusion and the second positioning protrusion are used to position the cooling valve plate. Through holes for air passages are opened on both the first positioning protrusion and the second positioning protrusion. By replacing manual operation with automated equipment, the labor intensity of workers is significantly reduced, and precise positioning reduces potential defects in the subsequent processing and use of the cooling valve plate, improving the overall quality and service life of the parts.

[0005] Preferably, a plurality of limiting rods are arranged on the upper end of the bottom plate, and the plurality of limiting rods are arranged along the outer periphery of the edge of the cooling valve plate, enabling the operator to easily clamp the cooling valve plate through the limiting rods.

[0006] Preferably, a first positioning pin is arranged on one side of the first positioning protrusion, and a second positioning pin is arranged on one side of the front second positioning seat, making it quicker to position the cooling valve plate.

[0007] Preferably, the pressing device includes a pressing cylinder vertically arranged on the upper end surface of the bottom plate, and a pressing block is rotatably arranged on the upper part of the pressing cylinder to ensure that the cooling valve plate does not move during the deburring process.

[0008] Preferably, the air bridge connection plate is provided with a first air inspection air passage, a second air inspection air passage, a first cylinder relaxation air passage and a first cylinder clamping air passage. Correspondingly, a third air inspection air passage, a fourth air inspection air passage, a second cylinder relaxation air passage and a second cylinder clamping air passage are arranged in the bottom plate. The third air inspection air passage is communicated with the first air inspection air passage and the corresponding air passage. The fourth air inspection air passage is communicated with the second air inspection air passage and the corresponding air passage. The second cylinder clamping air passage is communicated with the first cylinder clamping air passage and the clamping air passage of the pressing cylinder. The second cylinder relaxation air passage is communicated with the first cylinder relaxation air passage and the relaxation air passage of the pressing cylinder. The air bridge connection plate makes up for the insufficient air passage of the bottom plate, reduces the overall weight of the tooling, and alleviates the load of the equipment operation.

[0009] Preferably, support blocks are vertically arranged at the bottoms on both sides of the bottom plate. The support blocks can adjust the rotation center height of the tooling in the equipment, improving the operation stability of the equipment.

[0010] Preferably, an avoidance groove is formed at the bottom of the bottom plate where the cooling valve plate is positioned, reducing the weight and facilitating cleaning at the same time.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] The structure is simple and the operation is convenient. It can provide an effective and stable clamping function for the high-pressure water deburring process of the cooling valve plate, ensuring the accurate position of the cooling valve plate during the deburring process, reducing the problem of uneven or missed deburring caused by inaccurate positioning. When using a high-pressure water equipment to deeply clean the valve plate, it ensures the positioning stability of the product during the cleaning process, facilitating the cleaning process and clamping of the product. It can solve the problems of high cost and low efficiency caused by the existing manual operation for deburring the cooling valve plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional structure diagram of the present utility model;

[0014] Figure 2 is a three-dimensional structure diagram of the present utility model in the state of placing the product;

[0015] Figure 3 is a three-dimensional structure diagram of the bottom plate of the present utility model;

[0016] Figure 4This is a three-dimensional structure diagram of the air bridge connection plate of the present utility model;

[0017] Figure 5 This is a three-dimensional structure diagram of the pressing device of the present utility model;

[0018] Figure 6 This is a schematic diagram of the installation structure at the first positioning seat of the present utility model;

[0019] Figure 7 This is a schematic diagram of the installation structure at the second positioning seat of the present utility model.

[0020] Reference numerals:

[0021] 1. Base plate, 2. Processing station, 3. First positioning seat, 31. First positioning protrusion, 32. Air passage, 33. First positioning pin, 4. Second positioning seat, 41. Second positioning protrusion, 5. Pressing device, 51. Pressing cylinder, 52. Pressing block, 6. Air bridge connection plate, 61. First air inspection air passage, 62. First cylinder relaxation air passage, 63. First cylinder clamping air passage, 64. Second air inspection air passage, 7. Cooling valve plate, 8. Limit rod, 9. Second positioning pin, 10. Support block, 11. Third air inspection air passage, 12. Second cylinder relaxation air passage, 13. Avoidance groove, 14. Second cylinder clamping air passage, 15. Fourth air inspection air passage. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0023] As Figures 1-7 shown, in order to solve the problems that the deburring of the existing cooling valve plate mostly uses manual operation, resulting in high cost and low efficiency, the present utility model provides the following technical solutions: A high-pressure water deburring tooling for a cooling valve plate, including a base plate 1, two groups of processing stations 2 are arranged side by side on the upper side of the base plate 1, a first positioning seat 3 and a second positioning seat 4 arranged in a triangular shape are provided at the left and right ends of the processing station 2, pressing devices 5 are respectively arranged on one side of the first positioning seat 3 and the second positioning seat 4, and air bridge connection plates 6 are respectively arranged at the bottom of the processing station 2 on the lower side of the base plate 1; a first positioning protrusion 31 is arranged at the upper end of the first positioning seat 3, a second positioning protrusion 41 is arranged at the upper end of the second positioning seat 4, the first positioning protrusion 31 and the second positioning protrusion 41 are used to position the cooling valve plate 7, and through holes are provided in both the first positioning protrusion 31 and the second positioning protrusion 41 for air passage 32. By using automated equipment instead of manual operation, the labor intensity of workers is significantly reduced, and precise positioning reduces potential defects in the subsequent processing and use of the cooling valve plate, improving the overall quality and service life of the parts.

[0024] In this embodiment, as Figure 1 shown, a plurality of limiting rods 8 are arranged at the upper end of the bottom plate 1, and the plurality of limiting rods 8 are arranged along the outer periphery of the edge of the cooling valve plate 7, enabling the operator to easily clamp the cooling valve plate through the limiting rods.

[0025] In this embodiment, as Figure 1 shown, a first positioning pin 33 is arranged on one side of the first positioning protrusion 31, and a second positioning pin 9 is arranged on one side of the front second positioning seat 4, making the positioning of the cooling valve plate quicker.

[0026] In this embodiment, as Figure 5 shown, the pressing device 5 includes a pressing cylinder 51 vertically arranged on the upper end surface of the bottom plate 1, and a pressing block 52 is rotatably arranged on the upper part of the pressing cylinder 51, ensuring that the cooling valve plate does not move during the deburring process.

[0027] In this embodiment, as Figures 3-4 shown, a first air inspection air path channel 61, a second air inspection air path channel 64, a first cylinder relaxation air path channel 62, and a first cylinder clamping air path channel 63 are arranged on the air bridge connection plate 6. Corresponding to this, a third air inspection air path channel 11, a fourth air inspection air path channel 15, a second cylinder relaxation air path channel 12, and a second cylinder clamping air path channel 14 are arranged in the bottom plate 1. The third air inspection air path channel 11 is communicated with the first air inspection air path channel 61 and the corresponding air path 32. The fourth air inspection air path channel 15 is communicated with the second air inspection air path channel 64 and the corresponding air path 32. The second cylinder clamping air path channel 14 is communicated with the first cylinder clamping air path channel 63 and the clamping air path of the pressing cylinder 51. The second cylinder relaxation air path channel 12 is communicated with the first cylinder relaxation air path channel 62 and the relaxation air path of the pressing cylinder 51. The air bridge connection plate makes up for the insufficient air path of the bottom plate, reduces the overall weight of the tooling, and reduces the load of the equipment operation.

[0028] In this embodiment, as Figure 1 shown, support blocks 10 are vertically arranged at the bottoms of both sides of the bottom plate 1. The support blocks can adjust the rotation center height of the tooling in the equipment, improving the stability of the equipment operation.

[0029] In this embodiment, as Figure 1 shown, an avoidance groove 13 is opened at the bottom of the bottom plate 1 where the cooling valve plate 7 is positioned, reducing the weight and facilitating cleaning at the same time.

[0030] In this embodiment, as Figure 2As shown, install this tooling in the high-pressure water equipment. Take out two cooling valve plates 7 to be cleaned and place them on the upper sides of the second positioning protrusion 41 and the first positioning protrusion 31 in this tooling. The cooling valve plates 7 are positioned by the first positioning pin 33 and the second positioning pin 9. Press the start button, and the gas enters the third air inspection air passage 11, the fourth air inspection air passage 15, the first air inspection air passage 61, and the second air inspection air passage 64 and enters the corresponding air passages 32. Judge whether there is a product by the change of the gas flow. After judging that there is a product, start the equipment. The pressing cylinder 51 acts, and the pressing block 52 presses the cooling valve plate 7, and the cleaning process starts. After the cleaning is completed, the pressing cylinder 51 resets, and take out the two cooling valve plates 7.

[0031] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If this specific posture changes, the directional indication will also change accordingly.

[0032] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0033] In the present invention, unless otherwise clearly specified and limited, terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0034] In addition, the technical solutions between various embodiments of the present invention can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

Claims

1. A high-pressure water deburring tool for cooling valve plates, characterized in that: include: A bottom plate (1), wherein two groups of processing stations (2) are arranged side by side on the upper side of the bottom plate (1), a first positioning seat (3) and a second positioning seat (4) arranged in a triangular shape are arranged at the left and right ends of the processing station (2), a clamping device (5) is respectively arranged on one side of the first positioning seat (3) and the second positioning seat (4), and a gas path bridge plate (6) is respectively arranged at the bottom of the processing station (2) located at the lower side of the bottom plate (1); A first positioning protrusion (31) is disposed at the upper end of the first positioning seat (3), and a second positioning protrusion (41) is disposed at the upper end of the second positioning seat (4). The first positioning protrusion (31) and the second positioning protrusion (41) are used to position the cooling valve plate (7), and a penetrating gas path (32) is provided on both the first positioning protrusion (31) and the second positioning protrusion (41).

2. The high-pressure water deburring tool for cooling valve plates according to claim 1, characterized in that: A plurality of limit rods (8) are provided at the upper end of the base plate (1), and the plurality of limit rods (8) are arranged along the periphery of the edge of the cooling valve plate (7).

3. The high-pressure water deburring tool for cooling valve plates according to claim 1, characterized in that: A first positioning pin (33) is provided on one side of the first positioning protrusion (31), and a second positioning pin (9) is provided on one side of the second positioning seat (4) at the front.

4. The high-pressure water deburring tool for cooling valve plates according to claim 1, characterized in that: The clamping device (5) comprises a clamping cylinder (51) vertically arranged on the upper end surface of the base plate (1), and a clamping block (52) is rotatably arranged on the upper part of the clamping cylinder (51).

5. The high-pressure water deburring tool for cooling valve plates according to claim 4 is characterized in that: The air path bridge plate (6) is provided with a first air detection air path channel (61), a second air detection air path channel (64), a first cylinder release air path channel (62) and a first cylinder clamping air path channel (63); the bottom plate (1) is correspondingly provided with a third air detection air path channel (11), a fourth air detection air path channel (15), a second cylinder release air path channel (12) and a second cylinder clamping air path channel (14); the third air detection air path channel (11) and the first air detection air path channel (64) are connected to each other. 1) and the corresponding air path (32), the fourth air inspection air path channel (15) and the second air inspection air path channel (64) and the corresponding air path (32) are connected, the second cylinder clamping air path channel (14) and the first cylinder clamping air path channel (63) and the clamping air path of the clamping cylinder (51) are connected, and the second cylinder release air path channel (12) and the first cylinder release air path channel (62) and the release air path of the clamping cylinder (51) are connected.

6. The high-pressure water deburring tool for cooling valve plates according to claim 1, characterized in that: Support blocks (10) are vertically arranged at the bottom of both sides of the bottom plate (1).

7. The high-pressure water deburring tool for cooling valve plates according to claim 1, characterized in that: An avoidance groove (13) is provided on the bottom plate (1) at the bottom of the positioning cooling valve plate (7).

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