Steel wire rope head casting device

Abstract

The utility model belongs to the technical field of pouring molds, and particularly relates to a steel wire rope head pouring device which comprises a pouring barrel and semicircular splicing pieces, the pouring barrel is formed by splicing two semicircular splicing pieces, mounting frames are welded to the middles of the surfaces of the semicircular splicing pieces, inserting through holes are formed in the surfaces of the mounting frames in a penetrating mode, and the inserting through holes are communicated with the semicircular splicing pieces. Spraying guns are movably inserted into inner cavities of the inserting through holes, a vibration motor is arranged below one set of spraying guns, splicing bases are movably arranged at the bottoms of the inner walls of the semicircular splicing pieces, fixing bases are integrally formed on the surfaces of the two sides of the semicircular splicing pieces, and fixing bolts are movably inserted into inner cavities of the fixing bases. According to the steel wire rope head pouring device, the pouring barrel can be vibrated, bubbles of pouring liquid can be vibrated out under the vibration effect, the spraying gun is fixed to the surface of the pouring barrel, the pouring liquid can be heated more evenly in the pouring process, the pouring liquid can be of an integrated structure when cooled, and the pouring quality of a steel wire rope head can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of casting molds, in particular to a wire rope end casting device. Background Technique

[0002] A wire rope is a helical wire bundle formed by twisting steel wires that meet the requirements of mechanical properties and geometric dimensions together according to certain rules. A wire rope consists of steel wires, a rope core, and lubricating grease. The wire rope is first formed by twisting multiple layers of steel wires into strands. During use, in order to prevent the end of the wire rope from becoming loose, lead liquid is poured at the end of the wire rope to fix it.

[0003] Currently, the invention patent with the publication number of CN215356063U discloses a split casting mold for wire rope ends, including a first fixing plate and a limiting rod; a fixing block is welded to one side of the first fixing plate. When in use, first, when the user needs to use the device, the device is taken out and placed at a designated position. Then, the rotating rod and the connecting block are used to rotate and open the third fixing plate, and the clamping block and the first fixing plate are used to movably fix the casting plate, which is convenient for demolding the wire rope end. The wire rope end is placed on the inner wall of the casting plate, and then the rotating rod and the connecting block are used to rotate and close the third fixing plate. The wire rope end is fixed by the rubber block. Then, the third fixing plate and the rotating shaft are used to rotate and close the fixing rod, and the fixing sleeve is used to thread-fix the fixing block. Finally, the casting pipe is poured. The air outlet pipe is convenient for fully pouring the wire rope end, and at the same time, split casting can be carried out through the second fixing plate below.

[0004] During the use of the existing casting mold, it is necessary to knock on the casting cylinder to use vibration to expel the air in the casting cylinder. However, during the knocking process, the casting liquid will splash out, which is easy to cause burns. At the same time, during casting, it is necessary to continuously heat with a spray gun. When heating, the spray gun is held and continuously moved on the surface of the casting cylinder, resulting in uneven heating of the casting cylinder and affecting the forming quality of the casting. To solve the above problems, a wire rope end casting device is proposed in this application. Utility Model Content

[0005] (I) Utility Model Purpose

[0006] To solve the technical problems existing in the background technique, the utility model proposes a wire rope end casting device, which can vibrate the casting cylinder. Under the action of vibration, the bubbles in the casting liquid can be shaken out. The spray gun is fixed on the surface of the casting cylinder, which can make the casting liquid heat more evenly during the casting process, and can make the casting liquid form an integral structure when cooling, and can improve the casting quality of the wire rope end to solve the problems proposed in the background technique.

[0007] (II) Technical Solution

[0008] To solve the above technical problems, the utility model provides a casting device for wire rope ends, which includes a casting cylinder and semi-circular splicing pieces. The casting cylinder is composed of two groups of the semi-circular splicing pieces spliced together. Mounting frames are welded in the middle of the surfaces of the semi-circular splicing pieces, and insertion through holes are respectively formed through the surfaces of the mounting frames. Spray guns are movably inserted into the inner cavities of the insertion through holes.

[0009] A vibration motor is arranged below one group of the spray guns.

[0010] Splicing bases are movably arranged at the bottoms of the inner walls of the semi-circular splicing pieces.

[0011] Preferably, fixing seats are integrally formed on both side surfaces of the semi-circular splicing pieces, and fixing bolts are movably inserted into the inner cavities of the fixing seats.

[0012] Preferably, diversion flaring mouths are integrally formed on the tops of the semi-circular splicing pieces, and the two diversion flaring mouths are spliced into a conical structure.

[0013] Preferably, locking screw rods are threadedly connected to the upper surfaces of the mounting frames, and the locking screw rods abut against the surfaces of the spray guns.

[0014] Preferably, heating holes are respectively formed at the positions corresponding to the spray guns on the outer wall surfaces of the semi-circular splicing pieces.

[0015] Preferably, insertion holes are respectively formed through the bottoms of the outer walls of the semi-circular splicing pieces, and splicing screw rods are movably inserted into the inner cavities of the insertion holes.

[0016] Preferably, threaded connection holes are formed at the positions corresponding to the insertion holes on the side wall surfaces of the splicing bases, and the splicing screw rods are threadedly connected to the threaded connection holes.

[0017] The above technical solution of the utility model has the following beneficial technical effects.

[0018] In the utility model, when the vibration motor works, it can generate high-frequency vibration. The high-frequency vibration is transmitted into the casting cylinder. Under the action of vibration, the bubbles in the casting liquid can be shaken out, which can improve the casting quality of the wire rope ends. The mounting frame fixes the spray gun through the insertion through hole, and the locking screw rod abuts against the spray gun, which can lock the spray gun. The flame sprayed by the spray gun is sprayed into the heating hole, which can heat the casting cylinder. During the casting process, the casting liquid can be kept in a liquid state. After the casting cylinder is filled, the heating is stopped, and the casting liquid can form an integral structure when cooled, which can improve the casting quality of the wire rope ends.

[0019] In the utility model, the splicing screw rod is inserted into the insertion hole and threadedly connected to the threaded connection hole, which can realize the rapid disassembly and assembly of the splicing base. By replacing the splicing base, the splicing base can be clamped with wire ropes of different diameters. Description of the Drawings

[0020] Figure 1 This is a schematic diagram of the overall structure of a casting device for the end of a wire rope according to the present utility model.

[0021] Figure 2 This is a schematic sectional view of a casting device for the end of a wire rope according to the present utility model.

[0022] Figure 3 This is a schematic exploded view of a casting device for the end of a wire rope according to the present utility model.

[0023] Figure 4 This is a schematic diagram of the installation structure of a splicing base of a casting device for the end of a wire rope according to the present utility model.

[0024] Reference numerals.

[0025] 1. Pouring cylinder; 101. Semi-circular splicing piece; 2. Fixed seat; 3. Fixed bolt; 4. Flow guide flared opening; 5. Mounting frame; 6. Insertion through hole; 7. Spray gun; 8. Locking screw rod; 9. Heating hole; 10. Vibration motor; 11. Splicing base; 12. Insertion hole; 13. Threaded connection hole; 14. Splicing screw rod. Detailed implementation manners

[0026] To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the specific implementation manners and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present utility model. In addition, in the following descriptions, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0027] As Figures 1-4 shown, a casting device for the end of a wire rope proposed by the present utility model includes a pouring cylinder 1 and semi-circular splicing pieces 101. The pouring cylinder 1 is composed of two groups of the semi-circular splicing pieces 101 spliced together. Mounting frames 5 are welded in the middle of the surfaces of the semi-circular splicing pieces 101. Insertion through holes 6 are respectively formed through the surfaces of the mounting frames 5. Spray guns 7 are movably inserted into the inner cavities of the insertion through holes 6.

[0028] A vibration motor 10 is provided below one of the spray guns 7.

[0029] Splicing bases 11 are movably arranged at the bottoms of the inner walls of the semi-circular splicing pieces 101.

[0030] It should be noted that when the vibration motor 10 is working, it can generate high-frequency vibration. The high-frequency vibration is transmitted into the pouring cylinder 1, and under the action of vibration, the bubbles in the pouring liquid can be shaken out, which can improve the pouring quality of the wire rope end. The mounting frame 5 fixes the spray gun 7 through the insertion through hole 6, and the locking screw rod 8 abuts against the spray gun 7 to lock the spray gun 7. The flame sprayed by the spray gun 7 is sprayed into the heating hole 9 to heat the pouring cylinder 1, so that the pouring liquid can be kept in a liquid state during the pouring process. After the pouring cylinder 1 is filled, the heating is stopped, so that the pouring liquid can form an integral structure when cooled, which can improve the pouring quality of the wire rope end.

[0031] In this embodiment, as Figure 1 shown, fixed seats 2 are integrally formed on both surfaces of the semi-circular splicing piece 101, and fixing bolts 3 are movably inserted into the inner cavities of the fixed seats 2.

[0032] It should be noted that by matching the fixed seats 2 and the fixing bolts 3, the semi-circular splicing piece 101 can be conveniently spliced.

[0033] In this embodiment, as Figure 1 shown, flow guiding flaring mouths 4 are integrally formed on the tops of the semi-circular splicing pieces 101, and the two flow guiding flaring mouths 4 are spliced into a conical structure.

[0034] It should be noted that the flow guiding flaring mouths 4 can play a role in guiding the pouring liquid.

[0035] In this embodiment, as Figure 3 shown, a locking screw rod 8 is threadedly connected to the upper surface of the mounting frame 5, and the locking screw rod 8 abuts against the surface of the spray gun 7.

[0036] It should be noted that the locking screw rod 8 can lock the spray gun 7.

[0037] In this embodiment, as Figure 4 shown, heating holes 9 are respectively formed in the outer wall surfaces of the semi-circular splicing pieces 101 at positions corresponding to the spray gun 7.

[0038] It should be noted that the flame sprayed by the spray gun 7 burns in the heating holes 9, which can reduce the diffusion of the flame and at the same time make the heating more concentrated, improving the heating effect on the pouring liquid.

[0039] In this embodiment, as Figure 2 and Figure 4 shown, insertion holes 12 are respectively formed through the bottoms of the outer walls of the semi-circular splicing pieces 101, splicing screw rods 14 are movably inserted into the inner cavities of the insertion holes 12, threaded connection holes 13 are formed in the side wall surfaces of the splicing base 11 at positions corresponding to the insertion holes 12, and the splicing screw rods 14 are threadedly connected to the threaded connection holes 13.

[0040] It should be noted that the splicing screw rod 14 is inserted into the insertion hole 12 and threadedly connected to the threaded connection hole 13, which can realize the quick disassembly and assembly of the splicing base 11. By replacing the splicing base 11, the splicing base 11 can be clamped with wire ropes of different diameters.

[0041] The working principle and usage process of the present utility model: The splicing screw rod 14 is inserted into the insertion hole 12 and threadedly connected to the threaded connection hole 13, which can realize the quick disassembly and assembly of the splicing base 11. By replacing the splicing base 11, the splicing base 11 can be clamped with wire ropes of different diameters. The two semi-circular splicing pieces 101 are fixed by matching the fixing seat 2 and the fixing bolt 3. The two semi-circular splicing pieces 101 are spliced into the pouring cylinder 1. During pouring, the diversion flared port 4 can play a role in guiding the pouring liquid. The vibration motor 10 can generate high-frequency vibration during operation. The high-frequency vibration is transmitted into the pouring cylinder 1. Under the action of vibration, the bubbles in the pouring liquid can be shaken out, which can improve the pouring quality of the wire rope end. The mounting bracket 5 fixes the spray gun 7 through the insertion through hole 6. The locking screw rod 8 abuts against the spray gun 7 to lock the spray gun 7. The flame sprayed by the spray gun 7 is sprayed into the heating hole 9 to heat the pouring cylinder 1, so that the pouring liquid can be kept in a liquid state during the pouring process. After the pouring cylinder 1 is filled, the heating is stopped, so that the pouring liquid forms an integral structure when cooled, which can improve the pouring quality of the wire rope end.

[0042] It should be understood that the above specific embodiments of the present utility model are only used for exemplary illustration or explanation of the principle of the present utility model, and do not constitute a limitation to the present utility model. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present utility model shall be included within the protection scope of the present utility model. In addition, the appended claims of the present utility model are intended to cover all changes and modification examples that fall within the scope and boundary of the appended claims or equivalent forms of such scope and boundary.

Claims

1. A wire rope end casting device, comprising a casting cylinder (1) and a semicircular splicing piece (101), wherein the casting cylinder (1) is composed of two groups of the semicircular splicing pieces (101) spliced ​​together, and characterized in that: A mounting frame (5) is welded to the middle of the surface of the semicircular splicing piece (101), and a plug-in through hole (6) is formed through the surface of the mounting frame (5), and a spray gun (7) is movably plugged into the inner cavity of the plug-in through hole (6); A vibration motor (10) is provided below one of the spray guns (7); The inner wall bottom of the semicircular splicing piece (101) is movably provided with a splicing base (11).

2. A wire rope end casting device according to claim 1, characterized in that: Fixed seats (2) are integrally formed on both side surfaces of the semicircular splicing piece (101), and fixed bolts (3) are movably inserted into the inner cavity of the fixed seat (2).

3. A wire rope end casting device according to claim 1, characterized in that: The top of each of the semicircular splicing pieces (101) is integrally formed with a flow guide flare (4), and two groups of the flow guide flare (4) are spliced ​​together to form a conical structure.

4. A wire rope end casting device according to claim 1, characterized in that: A locking screw (8) is threadedly connected to the upper surface of the mounting frame (5), and the locking screw (8) abuts against the surface of the spray gun (7).

5. A wire rope end casting device according to claim 1, characterized in that: Heating holes (9) are provided at locations on the outer wall surface of the semicircular splicing piece (101) corresponding to the positions of the spray guns (7).

6. A wire rope end casting device according to claim 1, characterized in that: The bottom of the outer wall of the semicircular splicing piece (101) is provided with a plug-in hole (12) extending therethrough, and the inner cavity of the plug-in hole (12) is movably plugged with a splicing screw rod (14).

7. A wire rope end casting device according to claim 6, characterized in that: A threaded connection hole (13) is provided on the side wall surface of the splicing base (11) at a position corresponding to the insertion hole (12), and the splicing screw rod (14) is threadably connected to the threaded connection hole (13).

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