Special tool for carbon fiber bearing seat machining center

By using electric heating pipes to heat the carbon fiber bearing seats in the special tooling for the carbon fiber bearing seat machining center, and combining the exhaust fan to remove debris, the layering problem of bearing seats during processing and the health risks of flying debris are solved, and processing efficiency and workers' health and safety are improved.

CN222931863UActive Publication Date: 2025-06-03WUXI HAOJIANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421899886.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-03
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During processing, carbon fiber bearing seats are prone to delamination due to drilling, which reduces processing efficiency, and the debris generated by drilling may fly and cause health risks.

Method used

A special tooling for the processing center of carbon fiber bearing seats was designed, and the carbon fiber bearing seats were heated using a built-in electric heating tube to heat the carbon fiber bearing seats to improve their layer resistance and remove debris from the drilling holes by combining the exhaust fan and the extraction slot.

Benefits of technology

By heating the carbon fiber bearing seat, the layering problem is reduced and processing efficiency is improved; at the same time, the debris is effectively removed and workers' health is protected.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222931863U_ABST
Patent Text Reader

Abstract

The utility model discloses a special tool for a carbon fiber bearing seat machining center, which comprises a machining platform, a limiting baffle and a drilling mechanism are respectively arranged on side supports on the left side and the right side of the machining platform, a hot working bottom plate is arranged on the upper surface of the machining platform, and an electric heating pipe arranged in a lug is arranged in the hot working bottom plate. Two rows of vertical heat conduction columns are uniformly distributed on the electric heating pipe, so that the temperature generated by the operation of the electric heating pipe is conducted to a heat conduction rubber block through the heat conduction columns, and the heat conduction rubber block conducts heat to the bearing seat, so that the bearing seat bears the drilling acting force generated by the drilling mechanism in the heating process; the layering resistance of the carbon fibers is improved by increasing the temperature of the carbon fibers, the problem that the carbon fiber bearing seat is layered under the drilling acting force is solved, the machining reject ratio of the carbon fiber bearing seat is reduced, and the machining efficiency of the carbon fiber bearing seat is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bearing seat processing, and particularly relates to a special tool for a carbon fiber bearing seat processing center. Background Art

[0002] Due to the high strength, wear resistance, good corrosion resistance and temperature stability of carbon fiber, it is widely used in different mechanical equipment. Since the bearing seat bears a large gravity when cooperating with the equipment operation, the carbon fiber bearing seat has the effects of strong stability and strong bearing capacity. However, when the carbon fiber bearing seat is processed, it is clamped and fixed by a tooling, so that the carbon fiber bearing seat will have a delamination problem during the drilling process, resulting in poor processing of the bearing seat, reducing the processing efficiency of the bearing seat, and when the bearing seat is drilled, the debris generated by the drilling of the carbon fiber will fly with the operation of the drill bit, causing the workers to inhale the flying debris into the lungs with breathing, leaving a hidden danger to the health of the workers;

[0003] Therefore, the utility model provides a special tool for a carbon fiber bearing seat processing center for cooperating with the drilling of a carbon fiber bearing seat. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a special tool for a carbon fiber bearing seat processing center to solve the problems put forward in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A special tool for a carbon fiber bearing seat processing center, comprising:

[0007] A processing platform, on the side brackets on the left and right sides of the processing platform, a limit baffle and a drilling mechanism are respectively arranged. The horizontal shaft rod at the end of the drilling mechanism penetrates through the vertical adjustment groove on the side bracket and is limited and supported by a limit plate on the outer side wall of the vertical adjustment groove. A hot processing bottom plate is arranged on the upper surface of the processing platform;

[0008] The bottom end of the hot processing bottom plate is provided with a convex block and is embedded in the processing platform through the convex block. The inside of the hot processing bottom plate is provided with an electric heating tube arranged inside the convex block. The electric heating tube is evenly distributed with two rows of vertical heat conduction columns. The upper surface of the hot processing bottom plate is clamped with a receiving plate with a concave arc surface. The heat conduction rubber block at the top of the heat conduction column penetrates through the receiving plate to receive the bearing seat;

[0009] A plurality of extraction slots are evenly distributed in the middle of the receiving plate and are arranged inside the heat conduction columns. The air extraction port at the bottom end of the convex block is connected with an air extraction fan arranged inside the processing platform.

[0010] Furthermore, a space for storing accessories is provided in the processing platform, and a cabinet door covering the space is provided.

[0011] Furthermore, the back side of the limit baffle is horizontally supported on the inner side of the side bracket through a telescopic rod, and the center line of the limit baffle is opposite to the vertical adjustment slot.

[0012] Furthermore, the inner side surface of the limit baffle is provided with a plurality of horizontal rubber convex strips which are in anti-slip contact with the bearing seat.

[0013] Furthermore, an electric telescopic rod is provided on the side bracket of the drilling mechanism, and the adjustment block at the end of the horizontal shaft rod is connected to the end of the electric telescopic rod.

[0014] Furthermore, the exhaust hood on the exhaust port is arranged below the extraction slot.

[0015] Technical effects and advantages of the utility model:

[0016] The special tooling for the carbon fiber bearing seat processing center is provided with a hot processing bottom plate with an electric heating tube built in on the upper surface of the processing platform, so that the carbon fiber bearing seat to be processed is placed on the receiving plate on the upper surface of the hot processing bottom plate, and the receiving plate is located at the center of the receiving plate through the curvature of the receiving plate, and the heat-conducting rubber block protruding from the upper surface of the receiving plate supports the outer surface of the bearing seat, so that the temperature generated by the operation of the electric heating tube is conducted to the heat-conducting rubber block through the heat-conducting column, and the heat of the bearing seat is conducted to the heat-conducting rubber block so that the bearing seat can bear the drilling force generated by the drilling mechanism during the heating process, and the anti-delamination property of the carbon fiber is increased by increasing the temperature of the carbon fiber, so that the delamination problem of the carbon fiber bearing seat caused by the drilling force is reduced, the processing defect rate of the carbon fiber bearing seat is reduced, and the processing efficiency of the carbon fiber bearing seat is improved;

[0017] The limit baffle located on the left side of the processing platform limits the left side of the bearing seat, cooperates with the drilling mechanism to drill holes in the bearing seat according to the processing needs, and as the exhaust fan inside the processing platform runs, it generates extraction wind force on the exhaust port, so that the extraction slot generates an extraction force on the outer edge of the bearing seat along with the extraction wind force generated by the exhaust port, thereby extracting and removing dust from the debris generated by the drilling of the carbon fiber bearing seat by the drilling mechanism, avoiding the debris generated by the drilling of the carbon fiber flying in the air and causing hidden dangers to the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the thermal processing bottom plate of the utility model;

[0020] Figure 3 It is a schematic diagram of the internal structure of the hot-processed bottom plate of the utility model.

[0021] In the figure: 1, processing platform; 2, side bracket; 3, limit baffle; 4, drilling mechanism; 5, horizontal shaft rod; 6, vertical adjustment groove; 7, limit plate; 8, hot processing bottom plate; 9, convex block; 10, electric heating tube; 11, heat conduction column; 12, receiving plate; 13, heat conduction rubber block; 14, extraction notch; 15, air extraction port; 16, telescopic rod; 17, rubber convex strip; 18, electric telescopic rod; 19, air extraction hood. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0023] The present invention provides a special tool for a carbon fiber bearing housing processing center as shown in Figures 1 - 3 and includes:

[0024] The processing platform 1 is provided with a space for storing accessories therein and a cabinet door covering the space. On the side brackets 2 on the left and right sides of the processing platform 1, a limit baffle 3 and a drilling mechanism 4 are respectively provided. The back surface of the limit baffle 3 is horizontally supported inside the side bracket 2 through a telescopic rod 16, and the center line of the limit baffle 3 is opposite to the vertical adjustment groove 6. The telescopic rod 16 is a manual spiral telescopic or electric telescopic push rod. The telescopic rod 16 is used to adjust and support the position of the limit baffle 3 above the processing platform 1. A plurality of rubber convex strips 17 that are horizontal and in anti-slip contact with the bearing housing are provided on the inner side surface of the limit baffle 3. When the rubber convex strips 17 are used to cooperate with the limit baffle 3 to support and limit the left side of the bearing housing, they are in anti-slip contact with the bearing housing;

[0025] The horizontal shaft rod 5 at the end of the drilling mechanism 4 penetrates through the vertical adjustment groove 6 on the side bracket 2 and is limited and supported by a limit plate 7 on the outer side wall of the vertical adjustment groove 6. A hot processing bottom plate 8 is provided on the upper surface of the processing platform 1. An electric telescopic rod 18 is provided on the side bracket 2 where the drilling mechanism 4 is provided. The adjustment block at the end of the horizontal shaft rod 5 is connected to the end of the electric telescopic rod 18. When the electric telescopic rod 18 operates, the connection end of the horizontal shaft rod 5 cooperates with the adjustment block to move in the vertical adjustment groove 6, and the height of the horizontal shaft rod 5 supporting the drilling mechanism 4 is adjusted according to the drilling position of the bearing housing;

[0026] The bottom end of the hot processing base plate 8 is provided with a convex block 9 and is installed on the processing platform 1 through the convex block 9. An electric heating tube 10 is arranged inside the hot processing base plate 8 and is located inside the convex block 9. Two rows of vertical heat conduction columns 11 are evenly distributed on the electric heating tube 10. A receiving plate 12 with a concave arc surface is clamped on the upper surface of the hot processing base plate 8. The heat conduction rubber blocks 13 at the top ends of the heat conduction columns 11 penetrate through the receiving plate 12 to support the bearing seat;

[0027] A number of extraction notches 14 are evenly distributed in the middle of the receiving plate 12 and are arranged inside the heat conduction columns 11. The air extraction port 15 at the bottom end of the convex block 9 is connected to an air extraction fan arranged inside the processing platform 1. The air extraction hood 19 on the air extraction port 15 is arranged below the extraction notch 14. The air extraction hood 19 is used to concentrate the air extraction force generated by the air extraction port 15 below the extraction notch 14, improving the extraction effect of the debris generated during the processing of the bearing seat through the extraction notch 14.

[0028] For this special tooling for the carbon fiber bearing seat processing center, a hot processing base plate 8 with an electric heating tube 10 is arranged on the upper surface of the processing platform 1, so as to place the carbon fiber bearing seat to be processed on the receiving plate 12 on the upper surface of the hot processing base plate 8. Due to the arc of the receiving plate 12, the carbon fiber bearing seat to be processed is located at the center position of the receiving plate 12. The heat conduction rubber blocks 13 protruding from the upper surface of the receiving plate 12 support the outer surface of the bearing seat. The temperature generated by the operation of the electric heating tube 10 is conducted to the heat conduction rubber blocks 13 through the heat conduction columns 11, and the bearing seat is heated through the heat conduction rubber blocks 13, so that the bearing seat can bear the drilling force generated by the drilling mechanism 4 during the heating process. By increasing the temperature of the carbon fiber, the anti-delamination property of the carbon fiber is increased, the problem of delamination of the carbon fiber bearing seat caused by the drilling force is reduced, the defective rate of the carbon fiber bearing seat processing is reduced, and the processing efficiency of the carbon fiber bearing seat is improved;

[0029] The limit baffle 3 located on the left side of the processing platform 1 limits the left side of the bearing seat. Cooperating with the drilling mechanism 4, the bearing seat is drilled according to the processing requirements. As the air extraction fan inside the processing platform 1 operates, an air extraction force is generated on the air extraction port 15, so that the extraction notch 14 generates an extraction force on the outer edge of the bearing seat along with the air extraction force generated by the air extraction port 15, thereby extracting and removing the debris generated by the drilling of the carbon fiber bearing seat by the drilling mechanism 4, and avoiding the hidden danger to the physical health of workers caused by the flying debris generated by the drilling of the carbon fiber.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A special tooling for a carbon fiber bearing seat machining center, characterized in that: include: A processing platform (1), wherein the side brackets (2) on the left and right sides of the processing platform (1) are respectively provided with a limit baffle (3) and a drilling mechanism (4), a horizontal shaft (5) at the end of the drilling mechanism (4) passes through a vertical adjustment groove (6) on the side bracket (2), and a limit plate (7) is arranged on the outer wall of the vertical adjustment groove (6) to limit and support the horizontal shaft (5), and a hot processing bottom plate (8) is provided on the upper surface of the processing platform (1); A convex block (9) is provided at the bottom end of the heat processing bottom plate (8) and is embedded on the processing platform (1) through the convex block (9). An electric heating tube (10) is provided inside the heat processing bottom plate (8) and is arranged inside the convex block (9). Two rows of vertical heat conducting columns (11) are evenly distributed on the electric heating tube (10). A receiving plate (12) with a concave arc surface is clamped on the upper surface of the heat processing bottom plate (8). The heat conducting rubber block (13) at the top end of the heat conducting column (11) passes through the receiving plate (12) to receive the bearing seat. A plurality of extraction slots (14) are evenly distributed in the middle of the receiving plate (12) and are arranged on the inner side of the heat-conducting column (11), and an air exhaust port (15) at the bottom end of the protrusion (9) is connected to an exhaust fan arranged in the processing platform (1).

2. The special tooling for carbon fiber bearing seat machining center according to claim 1, characterized in that: The processing platform (1) is provided with a space for storing accessories, and is provided with a cabinet door covering the space.

3. The special tooling for carbon fiber bearing seat machining center according to claim 1, characterized in that: The back side of the limit baffle (3) is horizontally supported on the inner side of the side bracket (2) through a telescopic rod (16), and the center line of the limit baffle (3) is opposite to the vertical adjustment slot (6).

4. The special tooling for carbon fiber bearing seat machining center according to claim 1 is characterized by: The inner side surface of the limit baffle (3) is provided with a plurality of horizontal rubber convex strips (17) which are in anti-slip contact with the bearing seat.

5. The special tooling for carbon fiber bearing seat machining center according to claim 1, characterized in that: An electric telescopic rod (18) is provided on the side bracket (2) on which the drilling mechanism (4) is arranged, and an adjustment block at the end of the horizontal shaft rod (5) is connected to the end of the electric telescopic rod (18).

6. The special tooling for carbon fiber bearing seat machining center according to claim 1 is characterized by: The air extraction cover (19) on the air extraction port (15) is arranged below the extraction slot (14).