Full-automatic filter screen assembling equipment

By designing the fully automatic assembly equipment of the filter and using the automatic loading system driven by vacuum suction cups and threaded rods, the problem of cumbersome assembly process of the air filter is solved, efficient automatic assembly is achieved, and labor costs are reduced.

CN222932192UActive Publication Date: 2025-06-03SUZHOU IND PARK ANZEWEN ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202421890090.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-03
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The assembly process of the air filter is complicated, resulting in low production efficiency and high labor costs.

Method used

A fully automatic assembly equipment for filters is designed, using an automatic loading system driven by vacuum suction cups and threaded rods, combining electric guide rails and sliding tables to realize automatic loading and cutting of filters.

Benefits of technology

The fully automatic assembly of the filter is realized, which significantly improves production efficiency and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The full-automatic filter screen assembling equipment comprises a main body assembly, the top of the main body assembly is provided with a first feeding assembly and a second feeding assembly, and the first feeding assembly comprises a support, a first motor, a first threaded rod, a connecting rod, a second motor, a second threaded rod, an electric telescopic rod, a connecting plate and a vacuum suction cup; a first motor is installed on one side of the support, an output shaft of the first motor is fixedly connected with one end of a first threaded rod, and the outer side wall of the first threaded rod is in threaded connection with a connecting rod. The first motor and the second motor drive the threaded rod to rotate, the position of the vacuum suction cup is adjusted, a bottom plate frame and a top plate frame are adsorbed through the vacuum suction cup, plate frame feeding is automatically completed, and operation time is saved. And feeding and cutting of the filter screen are automatically completed through the second feeding assembly, full-automatic assembly of the filter screen is achieved, the filter screen assembly efficiency is improved, and the labor cost of filter screen assembly is reduced.
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Description

Technical Field

[0001] The utility model relates to an assembly device, in particular to a full-automatic assembly device for filter screens, belonging to the technical field of air filter screen assembly. Background Art

[0002] Air filter screens are key components for improving indoor air quality. By filtering dust, bacteria, viruses, and harmful gases in the air, they ensure that people breathe cleaner air. They are widely used in various places such as homes, offices, hospitals, and industrial factories, and can be divided into different types such as coarse efficiency, medium efficiency, sub-high efficiency, and high efficiency (such as HEPA) according to the filtration efficiency.

[0003] During the production process of air filter screens, workers need to assemble the filter screens and the frame together to form a whole. This process is relatively cumbersome, takes a long time to complete manually, has low production efficiency, and also results in high labor costs for the filter screens. Therefore, a full-automatic assembly device for filter screens is proposed. Content of the Utility Model

[0004] In view of this, the utility model provides a full-automatic assembly device for filter screens to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.

[0005] The technical solution of the embodiment of the utility model is realized as follows: A full-automatic assembly device for filter screens includes a main body assembly. A first feeding assembly and a second feeding assembly are arranged on the top of the main body assembly. The first feeding assembly includes a bracket, a first motor, a first threaded rod, a connecting rod, a second motor, a second threaded rod, an electric telescopic rod, a connecting plate, and a vacuum chuck.

[0006] A first motor is installed on one side of the bracket. The output shaft of the first motor is fixedly connected to one end of the first threaded rod. The outer side wall of the first threaded rod is threadedly connected with a connecting rod. A second motor is installed at one end of the connecting rod. The output shaft of the second motor is fixedly connected to one end of the second threaded rod. The outer side wall of the second threaded rod is threadedly connected with an electric telescopic rod. The bottom end of the electric telescopic rod is fixedly connected to a connecting plate. Vacuum chucks are symmetrically installed at the bottom of the connecting plate.

[0007] Further preferably: The main body assembly includes a base, a first conveyor belt, a second conveyor belt, and a third conveyor belt.

[0008] The first conveyor belt, the second conveyor belt, and the third conveyor belt are installed on the inner side wall of the base. The bracket is fixedly connected to the top of the base.

[0009] Further preferably: A glue application roller is rotatably connected to the inner side wall of the base. The glue application roller is a hollow structure inside. One end of the glue application roller is communicated with a glue inlet pipe.

[0010] Further preferably, an assembly table is fixedly connected to the upper surface of the base.

[0011] Further preferably, the second feeding assembly includes an electric guide rail and a sliding table;

[0012] The electric guide rails are symmetrically installed on the upper surface of the base, and the sliding table is slidably connected to the top of the electric guide rail.

[0013] Further preferably, a lifting seat is installed on the top of the sliding table.

[0014] Further preferably, a third motor is installed on one side of the lifting seat, a material roller is rotatably connected to the inner side wall of the lifting seat, and the output shaft of the third motor is fixedly connected to one end of one of the material rollers.

[0015] Further preferably, a cylinder is installed on the top of the lifting seat, and the bottom end of the piston rod of the cylinder is fixedly connected with an indentation knife.

[0016] Due to the adoption of the above technical solutions in the embodiments of the present invention, the following advantages are achieved:

[0017] First, the present invention drives the threaded rod to rotate through the first motor and the second motor, adjusts the position of the vacuum chuck, adsorbs the bottom plate frame and the top plate frame through the vacuum chuck, and automatically completes the feeding of the plate frame, saving operation time.

[0018] Second, the present invention automatically completes the feeding and cutting of the filter screen through the second feeding assembly, realizes the full-automatic assembly of the filter screen, improves the assembly efficiency of the filter screen, and reduces the labor cost of the filter screen assembly.

[0019] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 is a structural diagram of the present invention;

[0022] Figure 2 is a rear structural diagram of the present invention;

[0023] Figure 3 This is the structural diagram of the bracket of the present utility model;

[0024] Figure 4 This is the structural diagram of the sliding table of the present utility model.

[0025] Reference numerals: 10, main body assembly; 11, base; 12, first conveyor belt; 13, glue application roller; 14, glue inlet pipe; 15, second conveyor belt; 16, third conveyor belt; 17, assembly table; 20, first feeding assembly; 21, bracket; 22, first motor; 23, first threaded rod; 24, connecting rod; 25, second motor; 26, second threaded rod; 27, electric telescopic rod; 28, connecting plate; 29, vacuum suction cup; 30, second feeding assembly; 31, electric guide rail; 32, sliding table; 33, lifting seat; 34, third motor; 35, material roller; 36, cylinder; 37, indentation knife. Detailed implementation manners

[0026] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0027] The embodiments of the present utility model will be described in detail below with reference to the drawings.

[0028] As Figures 1-4 shown, an embodiment of the present utility model provides a full-automatic filter assembly device, including a main body assembly 10. A first feeding assembly 20 and a second feeding assembly 30 are arranged on the top of the main body assembly 10. The first feeding assembly 20 includes a bracket 21, a first motor 22, a first threaded rod 23, a connecting rod 24, a second motor 25, a second threaded rod 26, an electric telescopic rod 27, a connecting plate 28 and a vacuum suction cup 29;

[0029] A first motor 22 is installed on one side of the bracket 21. The output shaft of the first motor 22 is fixedly connected to one end of the first threaded rod 23. A connecting rod 24 is threadedly connected to the outer side wall of the first threaded rod 23. A second motor 25 is installed at one end of the connecting rod 24. The output shaft of the second motor 25 is fixedly connected to one end of the second threaded rod 26. An electric telescopic rod 27 is threadedly connected to the outer side wall of the second threaded rod 26. The bottom end of the electric telescopic rod 27 is fixedly connected to a connecting plate 28. Vacuum suction cups 29 are symmetrically installed at the bottom of the connecting plate 28. The first motor 22 drives the first threaded rod 23 to move automatically, and the second motor 25 drives the second threaded rod 26 to move automatically, so that the vacuum suction cups 29 move horizontally. After the vacuum suction cups 29 reach the position, the electric telescopic rod 27 works to make the vacuum suction cups 29 approach the plate frame.

[0030] In this embodiment, specifically: The main body assembly 10 includes a base 11, a first conveyor belt 12, a second conveyor belt 15, and a third conveyor belt 16;

[0031] The first conveyor belt 12, the second conveyor belt 15, and the third conveyor belt 16 are installed on the inner side wall of the base 11. The bracket 21 is fixedly connected to the top of the base 11. The first conveyor belt 12 conveys the lower plate frame, and the second conveyor belt 15 conveys the upper plate frame.

[0032] In this embodiment, specifically: A glue applicator roller 13 is rotatably connected to the inner side wall of the base 11. The glue applicator roller 13 has a hollow interior structure. One end of the glue applicator roller 13 is communicated with a glue inlet pipe 14. The vacuum suction cup 29 drives the bottom of the upper plate frame to pass by the outer side wall of the glue applicator roller 13 to complete the glue application operation.

[0033] In this embodiment, specifically: An assembly table 17 is fixedly connected to the upper surface of the base 11. The filter screen is assembled on the assembly table 17.

[0034] In this embodiment, specifically: The second feeding component 30 includes an electric guide rail 31 and a sliding table 32;

[0035] The electric guide rails 31 are symmetrically installed on the upper surface of the base 11. The sliding table 32 is slidably connected to the top of the electric guide rail 31, and the sliding table 32 moves along the electric guide rail 31.

[0036] In this embodiment, specifically: A lifting seat 33 is installed on the top of the sliding table 32. During assembly, the lifting seat 33 descends, and the filter screen approaches the lower plate frame.

[0037] In this embodiment, specifically: A third motor 34 is installed on one side of the lifting seat 33. A material roller 35 is rotatably connected to the inner side wall of the lifting seat 33. The output shaft of the third motor 34 is fixedly connected to one end of one of the material rollers 35. The filter screen is wound around the two material rollers 35, and the filter screen is pulled by the third motor 34 to move.

[0038] In this embodiment, specifically: A cylinder 36 is installed on the top of the lifting seat 33. The bottom end of the piston rod of the cylinder 36 is fixedly connected to an indentation knife 37. The indentation knife 37 is driven by the cylinder 36 to cut the filter screen.

[0039] When the utility model works: the first conveyor belt 12 conveys the lower plate frame, and the second conveyor belt 15 conveys the upper plate frame. After the plate frame arrives at the position, the first motor 22 drives the first threaded rod 23 automatically, and the second motor 25 drives the second threaded rod 26 automatically, so that the vacuum suction cup 29 moves horizontally. After the vacuum suction cup 29 arrives at the position, the electric telescopic rod 27 works to make the vacuum suction cup 29 approach the plate frame, and the plate frame is adsorbed by the vacuum suction cup 29. The lower plate frame is fed onto the assembly table 17, and the first feeding assembly 20 resets. The sliding table 32 moves along the electric guide rail 31. The filter screen is wound around the two material rollers 35, and the third motor 34 is used to pull the filter screen to move. During assembly, the lifting seat 33 descends, the filter screen approaches the lower plate frame, and after contact, the indentation knife 37 is driven by the cylinder 36 to cut the filter screen. After the cutting is completed, the second feeding assembly 30 resets. Similar to the operation of feeding the lower plate frame, the first feeding assembly 20 starts to feed the upper plate frame. During the feeding process, after the upper plate frame is adsorbed, the vacuum suction cup 29 drives the bottom of the upper plate frame to pass by the outer wall of the glue coating roller 13 to complete the glue coating operation. After the glue coating, the upper plate frame moves above the lower plate frame, and after being pressed by the electric telescopic rod 27, the assembly is completed. After the assembly is completed, the product is moved to the third conveyor belt 16 by the vacuum suction cup 29 and conveyed to the subsequent working section.

[0040] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions thereof, and these should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claimed rights.

Claims

1. A filter screen fully automatic assembly device, comprising a main assembly (10), characterized in that: A first loading assembly (20) and a second loading assembly (30) are arranged on the top of the main assembly (10), wherein the first loading assembly (20) comprises a bracket (21), a first motor (22), a first threaded rod (23), a connecting rod (24), a second motor (25), a second threaded rod (26), an electric telescopic rod (27), a connecting plate (28) and a vacuum suction cup (29); A first motor (22) is installed on one side of the bracket (21); an output shaft of the first motor (22) is fixedly connected to one end of a first threaded rod (23); an outer wall of the first threaded rod (23) is threadedly connected to a connecting rod (24); a second motor (25) is installed on one end of the connecting rod (24); an output shaft of the second motor (25) is fixedly connected to one end of a second threaded rod (26); an outer wall of the second threaded rod (26) is threadedly connected to an electric telescopic rod (27); a bottom end of the electric telescopic rod (27) is fixedly connected to a connecting plate (28); a vacuum suction cup (29) is symmetrically installed at the bottom of the connecting plate (28).

2. The filter screen fully automatic assembly equipment according to claim 1 is characterized by: The main body assembly (10) comprises a base (11), a first conveyor belt (12), a second conveyor belt (15) and a third conveyor belt (16); The inner side wall of the base (11) is installed with a first conveyor belt (12), a second conveyor belt (15) and a third conveyor belt (16), and the bracket (21) is fixedly connected to the top of the base (11).

3. The filter screen fully automatic assembly equipment according to claim 2 is characterized by: The inner side wall of the base (11) is rotatably connected to a glue coating roller (13), the glue coating roller (13) is an internal hollow structure, and one end of the glue coating roller (13) is connected to a glue inlet pipe (14).

4. The filter screen fully automatic assembly equipment according to claim 3 is characterized by: An assembly platform (17) is fixedly connected to the upper surface of the base (11).

5. The filter screen fully automatic assembly equipment according to claim 4 is characterized in that: The second loading assembly (30) comprises an electric guide rail (31) and a slide table (32); An electric guide rail (31) is symmetrically mounted on the upper surface of the base (11), and a slide table (32) is slidably connected to the top of the electric guide rail (31).

6. The filter screen fully automatic assembly equipment according to claim 5, characterized in that: A lifting seat (33) is installed on the top of the slide (32).

7. The filter screen fully automatic assembly equipment according to claim 6, characterized in that: A third motor (34) is installed on one side of the lifting seat (33), and a material roller (35) is rotatably connected to the inner side wall of the lifting seat (33), and an output shaft of the third motor (34) is fixedly connected to one end of one of the material rollers (35).

8. The filter screen fully automatic assembly equipment according to claim 7 is characterized by: A cylinder (36) is installed on the top of the lifting seat (33), and a creasing knife (37) is fixedly connected to the bottom end of the piston rod of the cylinder (36).