Mechanical, electrical and automatic rust removal device
By designing a rotary clamping mechanism and an automated rust removal mechanism, the problem that the device cannot clamp, fix and rust removal mechanism in the prior art requires manual height adjustment, and automatic rust removal of devices of different sizes is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421641366.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing mechanical and electrical automation rust removal devices cannot clamp and fix the devices that need to be removed, and the rust removal mechanism needs to be manually adjusted, resulting in inefficient work.
A mechanical electrical automatic rust removal device including a rotary clamping mechanism and a rust removal mechanism is designed. The rotating clamping mechanism adjusts the spacing of the clamping plate by rotating the rotating wheel and the threaded rod to achieve clamping and fixing of devices of different sizes. The rust removal mechanism realizes automatic adjustment and position optimization of the sandblasting machine through servo motors, electric telescopic rods and sliding blocks.
Automatic clamping and fixing of devices of different sizes is realized, avoiding device shaking and improving rust removal efficiency. The automatic adjustment of the rust removal mechanism greatly improves work efficiency and reduces the need for manual adjustment.
Smart Images

Figure CN222932511U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rust removal equipment, in particular to a rust removal device with mechanical and electrical automation. Background Art
[0002] Electrical automation focuses on electrical control, program control, and information transmission; mechanical automation focuses on pneumatic, hydraulic, thermal, and mechanical transmissions. Mechanical and electrical automation refers to the process in which mechanical equipment or devices complete certain operations or controls according to pre-written programs or instructions without human intervention.
[0003] Most of the existing mechanical and electrical automation rust removal devices have a fixed and uniform height, which causes the staff to be unable to adjust the height of the device well, thus affecting the rust removal of the device.
[0004] Existing patent (Publication No.: CN217168097U), a mechanical and electrical automation rust removal device. By setting up a rust removal mechanism, when the staff uses the device, they can first place the device to be rust-removed on the placement round plate, and then start the rotating motor. The rotating motor drives the placement round plate at the top and the device on it to rotate. At the same time, through the pushing motor, the telescopic rod is extended and retracted, which drives the sliding block on the right side and the supporting rod at the bottom to move left and right, and also drives the sandblaster to move left and right, so as to better rust-remove the device, which is more convenient and avoids personal injury to the staff.
[0005] Regarding the above problems, the existing patent gives a solution, but it cannot clamp and fix the device to be rust-removed, and the height of the rust removal mechanism needs to be adjusted manually, thus greatly reducing the work efficiency.
[0006] Therefore, a mechanical and electrical automation rust removal device is proposed. Content of the Utility Model
[0007] The purpose of the utility model is to provide a mechanical and electrical automation rust removal device, which can solve the problems that the existing mechanical and electrical automation rust removal device cannot clamp and fix the device to be rust-removed, and the height of the rust removal mechanism needs to be adjusted manually, thus greatly reducing the work efficiency.
[0008] To achieve the above purpose, the utility model provides the following technical solution: A mechanical and electrical automation rust removal device includes a workbench, a U-shaped plate is fixedly connected to the top of the workbench, a rotary clamping mechanism is arranged on the top of the workbench, and a rust removal mechanism cooperating with the U-shaped plate is arranged directly above the rotary clamping mechanism;
[0009] The rotating clamping mechanism includes a protective cylinder, a rotating motor, a rotating shaft, a placement circular plate, a fixed seat, a threaded rod, a clamping plate and a rotating wheel. The protective cylinder is fixedly connected to the top of the workbench. The rotating motor is arranged inside the protective cylinder. The rotating shaft is fixedly connected to the output end of the rotating motor and penetrates through the protective cylinder. The placement circular plate is fixedly connected to the top of the rotating shaft. Both of the two fixed seats are fixedly connected to the top of the placement circular plate. The threaded rod penetrates through the fixed seat and is threadedly connected to the fixed seat. The clamping plate is connected to one end of the threaded rod by a bearing. The rotating wheel is fixedly connected to the other end of the threaded rod.
[0010] Preferably, the rust removal mechanism includes a hollow column, a moving block, a servo motor, a lead screw, an electric telescopic rod, a sliding block, an L-shaped plate, a guide groove and a sandblaster. The hollow column is arranged directly above the placement circular plate. The moving block is fixedly connected to one end of the hollow column. The servo motor is bolted to the top of the U-shaped plate. One end of the lead screw is fixedly connected to the output end of the servo motor and penetrates through the U-shaped plate. The other end of the lead screw is connected to the top of the workbench by a bearing. The electric telescopic rod is bolted to the inside of the hollow column. The sliding block is fixedly connected to the telescopic end of the electric telescopic rod. The L-shaped plate is fixedly connected to the bottom of the sliding block. The guide groove penetrates through the bottom of the hollow column and is slidably connected to the L-shaped plate. The sandblaster is bolted to one end of the L-shaped plate.
[0011] Preferably, first limit blocks are fixedly connected to both side walls of the moving block, and first limit grooves slidably connected to the first limit blocks are formed in the inner side walls of the U-shaped plate.
[0012] Preferably, second limit blocks are fixedly connected to both side walls of the sliding block, and second limit grooves slidably connected to the second limit blocks are formed in the inner side walls of the hollow column.
[0013] Preferably, an annular block is fixedly connected to the bottom of the placement circular plate, and an annular groove rotatably connected to the annular block is formed in the top of the protective cylinder.
[0014] Preferably, two reinforcing ribs are fixedly connected to both side walls of the U-shaped plate, and the bottoms of the two reinforcing ribs are fixedly connected to the top of the workbench.
[0015] Preferably, four support legs are fixedly connected to the bottom of the workbench, and the four support legs are respectively located at the four corners of the bottom of the workbench.
[0016] Preferably, a protective layer is arranged on the inner side wall of the clamping plate.
[0017] Compared with the prior art, the beneficial effects of the present utility model are:
[0018] 1. The present application is provided with a rotary clamping mechanism. The staff rotates the rotating wheel 308 to drive the threaded rod to rotate, which can adjust the distance between the two clamping plates to clamp and fix devices of different sizes to be rust-removed, avoiding the situation that the device to be rust-removed shakes randomly during the rust-removing process. The rotary motor is started to drive the placing circular plate to rotate, so that the placing circular plate can drive the clamped and fixed rust-removing device to rotate, so as to achieve the comprehensive rust-removing work on the device to be rust-removed and improve the work efficiency.
[0019] 2. The present application is provided with a rust-removing mechanism. The servo motor is started to drive the lead screw to rotate, and the moving block will drive the hollow column to move on the lead screw, facilitating the automatic adjustment of the height of the hollow column. The electric telescopic rod is started to drive the sliding block to move, and the sliding block will drive the L-shaped plate and the sandblaster to move along the track of the guide groove, facilitating the automatic adjustment of the position of the sandblaster, greatly improving the work efficiency of the rust-removing work. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 is the overall structure diagram of the present invention;
[0022] Figure 2 is the structural schematic diagram of the rotary clamping mechanism of the present invention;
[0023] Figure 3 is the structural schematic diagram of the rust-removing mechanism of the present invention;
[0024] Figure 4 is the structural schematic diagram of the first limit block and the first limit groove of the present invention;
[0025] Figure 5 is the structural schematic diagram of the second limit block and the second limit groove of the present invention;
[0026] Figure 6 is the structural schematic diagram of the annular block and the annular groove of the present invention.
[0027] Description of the reference numerals:
[0028] 1. Workbench; 2. U-shaped plate; 3. Rotary clamping mechanism; 301. Protective cylinder; 302. Rotary motor; 303. Rotating shaft; 304. Placing circular plate; 305. Fixed seat; 306. Threaded rod; 307. Clamping plate; 308. Rotating wheel; 4. Rust removal mechanism; 401. Hollow column; 402. Moving block; 403. Servo motor; 404. Lead screw; 405. Electric telescopic rod; 406. Sliding block; 407. L-shaped plate; 408. Guide groove; 409. Sandblaster; 5. First limit block; 6. First limit groove; 7. Second limit block; 8. Second limit groove; 9. Annular block; 10. Annular groove; 11. Reinforcing rib; 12. Support leg; 13. Protective layer. Detailed implementation manner
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figures 1 to 6 , the present invention provides a technical solution:
[0031] A rust removal device for mechanical and electrical automation includes a workbench 1. A U-shaped plate 2 is fixedly connected to the top of the workbench 1. A rotary clamping mechanism 3 is arranged on the top of the workbench 1. A rust removal mechanism 4 that cooperates with the U-shaped plate 2 is arranged directly above the rotary clamping mechanism 3;
[0032] The rotary clamping mechanism 3 includes a protective cylinder 301, a rotary motor 302, a rotating shaft 303, a placing circular plate 304, a fixed seat 305, a threaded rod 306, a clamping plate 307 and a rotating wheel 308. The protective cylinder 301 is fixedly connected to the top of the workbench 1. The rotary motor 302 is arranged inside the protective cylinder 301. The rotating shaft 303 is fixedly connected to the output end of the rotary motor 302 and penetrates through the protective cylinder 301. The placing circular plate 304 is fixedly connected to the top of the rotating shaft 303. Two fixed seats 305 are both fixedly connected to the top of the placing circular plate 304. The threaded rod 306 penetrates through the fixed seat 305 and is threadedly connected to the fixed seat 305. The clamping plate 307 is connected to one end of the threaded rod 306 by a bearing. The rotating wheel 308 is fixedly connected to the other end of the threaded rod 306.
[0033] Specifically, as Figure 4 shown, an annular block 9 is fixedly connected to the bottom of the placing circular plate 304. An annular groove 10 that is rotationally connected to the annular block 9 is formed in the top of the protective cylinder 301.
[0034] Specifically, asFigure 1 As shown, two reinforcing ribs 11 are fixedly connected to both side walls of the U-shaped plate 2, and the bottoms of the two reinforcing ribs 11 are fixedly connected to the top of the workbench 1.
[0035] Specifically, as Figure 1 shown, four support legs 12 are fixedly connected to the bottom of the workbench 1, and the four support legs 12 are respectively located at the four corners of the bottom of the workbench 1.
[0036] Specifically, as Figure 5 shown, a protective layer 13 is provided on the inner side wall of the clamping plate 307.
[0037] During use, the staff rotates the rotating wheel 308 to drive the threaded rod 306 to rotate, which can adjust the distance between the two clamping plates 307 to clamp and fix devices of different sizes that need to be rust-removed, avoiding the situation that the device to be rust-removed shakes randomly during the rust-removing process. Start the rotating motor 302 to drive the placing circular plate 304 to rotate, so that the placing circular plate 304 can drive the clamped and fixed rust-removing device to rotate, so as to achieve the comprehensive rust-removing work on the device to be rust-removed and improve work efficiency. When the placing circular plate 304 rotates, at the same time, the placing circular plate 304 will drive the annular block 9 to rotate along the track of the annular groove 10, which can improve the stability of the placing circular plate 304 when rotating. By setting the reinforcing ribs 11, the stability between the U-shaped plate 2 and the workbench 1 can be improved. By setting the protective layer 13, the contact between the clamping plate 307 and the device to be rust-removed can be protected. By setting the support legs 12, the workbench 1 can be supported and stabilized.
[0038] Specifically, as Figure 3 shown, the rust-removing mechanism 4 includes a hollow column 401, a moving block 402, a servo motor 403, a lead screw 404, an electric telescopic rod 405, a sliding block 406, an L-shaped plate 407, a guide groove 408 and a sandblaster 409. The hollow column 401 is arranged directly above the placing circular plate 304. The moving block 402 is fixedly connected to one end of the hollow column 401. The servo motor 403 is bolted to the top of the U-shaped plate 2. One end of the lead screw 404 is fixedly connected to the output end of the servo motor 403 and penetrates through the U-shaped plate 2. The other end of the lead screw 404 is connected to the top of the workbench 1 through a bearing. The electric telescopic rod 405 is bolted to the inside of the hollow column 401. The sliding block 406 is fixedly connected to the telescopic end of the electric telescopic rod 405. The L-shaped plate 407 is fixedly connected to the bottom of the sliding block 406. The guide groove 408 penetrates through the bottom of the hollow column 401 and is slidably connected to the L-shaped plate 407. The sandblaster 409 is bolted to one end of the L-shaped plate 407.
[0039] Specifically, as Figure 6As shown, first limiting blocks 5 are fixedly connected to both side walls of the moving block 402, and first limiting grooves 6 for slidably connecting with the first limiting blocks 5 are formed in the inner side walls of the U-shaped plates 2.
[0040] Specifically, as Figure 1 shown, second limiting blocks 7 are fixedly connected to both side walls of the sliding block 406, and second limiting grooves 8 for slidably connecting with the second limiting blocks 7 are formed in the inner side walls of the hollow columns 401.
[0041] During use, start the servo motor 403 to drive the lead screw 404 to rotate. The moving block 402 will drive the hollow column 401 to move on the lead screw 404, facilitating the automatic adjustment of the height of the hollow column 401. Start the electric telescopic rod 405 to drive the sliding block 406 to move. The sliding block 406 will drive the L-shaped plate 407 and the sandblasting machine 409 to move along the track of the guiding groove 408, facilitating the automatic adjustment of the position of the sandblasting machine 409, greatly improving the working efficiency of the rust removal work. When the moving block 402 moves, at the same time, the moving block 402 will drive the first limiting block 5 to move along the track of the first limiting groove 6, which can greatly improve the stability of the moving block 402 during movement. When the sliding block 406 moves, at the same time, the sliding block 406 will drive the second limiting block 7 to move along the track of the second limiting groove 8, which can greatly improve the stability of the sliding block 406 during movement.
[0042] Working principle: When this application is in use, first place the device to be rust-removed on the top of the placing circular plate 304. Then, the staff rotates the rotating wheel 308 to drive the threaded rod 306 to rotate, which can adjust the distance between the two clamping plates 307 to clamp and fix devices to be rust-removed with different sizes. Start the rotating motor 302 to drive the placing circular plate 304 to rotate, so that the placing circular plate 304 can drive the clamped and fixed rust-removing device to rotate to achieve the comprehensive rust removal work on the device to be rust-removed. Start the servo motor 403 to drive the lead screw 404 to rotate. The moving block 402 will drive the hollow column 401 to move on the lead screw 404, facilitating the automatic adjustment of the height of the hollow column 401. Start the electric telescopic rod 405 to drive the sliding block 406 to move. The sliding block 406 will drive the L-shaped plate 407 and the sandblasting machine 409 to move along the track of the guiding groove 408, facilitating the automatic adjustment of the position of the sandblasting machine 409, greatly improving the working efficiency of the rust removal work.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A mechanical and electrical automated rust removal device, comprising a workbench (1), characterized in that: A U-shaped plate (2) is fixedly connected to the top of the workbench (1), a rotating clamping mechanism (3) is provided on the top of the workbench (1), and a rust removal mechanism (4) used in conjunction with the U-shaped plate (2) is provided directly above the rotating clamping mechanism (3); The rotary clamping mechanism (3) comprises a protective cylinder (301), a rotary motor (302), a rotating shaft (303), a placement circular plate (304), a fixing seat (305), a threaded rod (306), a clamping plate (307) and a rotating wheel (308); the protective cylinder (301) is fixedly connected to the top of the workbench (1); the rotary motor (302) is arranged inside the protective cylinder (301); the rotating shaft (303) is fixedly connected to the rotating motor (302); The output end of the device passes through the protective tube (301), the placement circular plate (304) is fixedly connected to the top of the rotating shaft (303), the two fixing seats (305) are fixedly connected to the top of the placement circular plate (304), the threaded rod (306) passes through the fixing seat (305) and is threadedly connected to the fixing seat (305), the clamping plate (307) is bearing-connected to one end of the threaded rod (306), and the rotating wheel (308) is fixedly connected to the other end of the threaded rod (306).
2. A mechanical electrical automation rust removal device according to claim 1, characterized in that: The rust removal mechanism (4) comprises a hollow column (401), a moving block (402), a servo motor (403), a screw rod (404), an electric telescopic rod (405), a sliding block (406), an L-shaped plate (407), a guide groove (408) and a sandblasting machine (409), wherein the hollow column (401) is arranged directly above the circular plate (304), the moving block (402) is fixedly connected to one end of the hollow column (401), the servo motor (403) is bolted to the top of the U-shaped plate (2), and one end of the screw rod (404) is fixedly connected to the servo motor. The output end of the screw rod (403) is connected to the output end of the hollow column (403) and passes through the U-shaped plate (2), the other end of the screw rod (404) is connected to the top of the workbench (1) by a bearing, the electric telescopic rod (405) is bolted to the inside of the hollow column (401), the sliding block (406) is fixedly connected to the telescopic end of the electric telescopic rod (405), the L-shaped plate (407) is fixedly connected to the bottom of the sliding block (406), the guide groove (408) passes through the bottom of the hollow column (401) and is slidably connected to the L-shaped plate (407), and the sandblasting machine (409) is bolted to one end of the L-shaped plate (407).
3. A mechanical electrical automation rust removal device according to claim 2, characterized in that: Both side walls of the moving block (402) are fixedly connected to first limit blocks (5), and the inner side wall of the U-shaped plate (2) is provided with a first limit groove (6) slidably connected to the first limit block (5).
4. The mechanical and electrical automation rust removal device according to claim 2, characterized in that: The two side walls of the sliding block (406) are fixedly connected to the second limiting blocks (7), and the inner side wall of the hollow column (401) is provided with a second limiting groove (8) slidably connected to the second limiting block (7).
5. The mechanical electrical automation rust removal device according to claim 1, characterized in that: An annular block (9) is fixedly connected to the bottom of the placement circular plate (304), and an annular groove (10) rotatably connected to the annular block (9) is formed on the top of the protection cylinder (301).
6. The mechanical electrical automation rust removal device according to claim 1, characterized in that: Two side walls of the U-shaped plate (2) are fixedly connected to two reinforcing ribs (11), and the bottoms of the two reinforcing ribs (11) are fixedly connected to the top of the workbench (1).
7. The mechanical electrical automation rust removal device according to claim 1, characterized in that: Four supporting legs (12) are fixedly connected to the bottom of the workbench (1), and the four supporting legs (12) are respectively located at the four corners of the bottom of the workbench (1).
8. The mechanical electrical automation rust removal device according to claim 1, characterized in that: The inner side wall of the clamping plate (307) is provided with a protective layer (13).
Citation Information
Patent Citations
Mechanical, electrical and automatic rust removal equipment
CN217168097U