Artificial wool piece manufacturing device

Abstract

The utility model discloses an artificial feather piece manufacturing device, which relates to the field of badminton processing, and comprises a base, a mounting frame is fixedly arranged on the base, a support table with an adjustable angle is arranged on the mounting frame, and a clamping component is arranged on the mounting frame and is used for clamping a feather piece blank; the clamping assembly comprises an upper mold plate and a lower mold plate, the lower mold plate is placed on the supporting table, and the upper mold plate is located on the upper side of the lower mold plate and can ascend and descend; two second electric push rods are vertically arranged on the mounting frame, a tool rest is arranged between the movable ends of the two second electric push rods, and the outline of the tool rest is matched with the outline of the upper die plate and the outline of the lower die plate. The device has the beneficial effects that a feather piece blank is fixed through the clamping assembly, the tool rest is moved downwards through the second electric push rod, the tool rest cuts off the redundant part of the feather piece blank along the upper mold plate, finished feather pieces can be obtained at the time, and the feather piece manufacturing efficiency and the feather piece contour uniformity are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of badminton processing, in particular to a device for manufacturing artificial feather pieces. Background Technique

[0002] Badminton is a sport deeply loved by people, and badminton is an indispensable product for badminton sports. Traditional badminton production technologies all use the feather pieces of natural waterfowl (such as geese, ducks, etc.) to produce badminton. First, a complete large feather piece of a waterfowl is washed and dried, and then it is cut into the required shape according to needs.

[0003] The existing cutting methods mostly adopt manual cutting, with slow production efficiency, and a lot of scraps will be generated during the cutting process and scattered on the workbench, which are not easy to collect and clean up. Content of the Utility Model

[0004] The purpose of the utility model is to provide a device for manufacturing artificial feather pieces to solve the above problems, as described in detail below.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A device for manufacturing artificial feather pieces provided by the utility model includes a base, an installation frame is fixedly arranged on the base, a support table with adjustable angle is arranged on the installation frame, and a clamping component is arranged on the installation frame for clamping the feather piece blank;

[0007] The clamping component includes an upper template and a lower template. The lower template is placed on the support table, and the upper template is located above the lower template and can be lifted and lowered;

[0008] Two electric push rods II are vertically arranged on the installation frame, and a knife rest is arranged between the movable ends of the two electric push rods II, and the contour of the knife rest is adapted to the contours of the upper template and the lower template;

[0009] A pushing component is arranged on the installation frame for peeling off the cut scraps of the feather piece blank sleeved on the surface of the knife rest.

[0010] Using the above device for manufacturing artificial feather pieces, place the feather piece blank of the manufactured badminton feather on the clamping component, fix it through the clamping component, move the knife rest downward through the electric push rod II, and cut off the redundant part of the feather piece blank along the upper template by the knife rest, and then the finished feather piece can be obtained;

[0011] The cut scraps may automatically fall on the support table, or may be sleeved on the surface of the knife rest and cannot naturally fall off. At this time, the scraps sleeved on the knife rest are pushed down through the pushing component, so that they fall on the support table, which is convenient for uniformly collecting the scraps generated during the processing.

[0012] When it is necessary to uniformly pick up the scraps, turn the support platform downward until the lower template is misaligned with the upper template, and then remove the support rod from the support platform, then all the scraps can be picked up.

[0013] Preferably, suction cups are arranged at the four corners of the bottom of the base.

[0014] Preferably, a plurality of support rods are arranged at the bottom of the lower template, a plurality of fixing holes are formed in the support platform, the lower ends of the support rods are inserted into the fixing holes, an electric push rod three is vertically arranged on the mounting frame, the movable end of the electric push rod three is fixed with an upper template, and the upper template corresponds to the lower template.

[0015] Preferably, the support platform is rotatably arranged on the mounting frame, an electric push rod four is vertically arranged on the base, and the movable end of the electric push rod four corresponds to the bottom of the support platform.

[0016] Preferably, the inner wall of the tool rest is in clearance fit with the sides of the upper template and the lower template.

[0017] Preferably, the pushing assembly includes an electric push rod one, the electric push rod one is vertically arranged on the mounting frame, and the movable end of the electric push rod one is fixed with a movable sleeve.

[0018] Preferably, the inner wall of the movable sleeve is in clearance fit with the side of the tool rest.

[0019] Preferably, the shapes of the upper template and the lower template are adapted to the blank of the woolen piece.

[0020] The beneficial effects are as follows:

[0021] 1. The blank of the woolen piece is fixed by the clamping assembly, and the tool rest is moved downward by the electric push rod two, so that the tool rest cuts off the redundant part of the blank of the woolen piece along the upper template, and then the finished woolen piece can be obtained, improving the manufacturing efficiency of the woolen piece and the neatness of the outline of the woolen piece;

[0022] 2. The scraps sleeved on the tool rest are pushed down by the pushing assembly so that they fall on the support platform, which is convenient for uniformly collecting the scraps. Turn the support platform downward until the lower template is misaligned with the upper template, and remove the support rod from the support platform, then all the scraps can be picked up, saving the time required for cleaning the scraps. Description of the Drawings

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 is a front view structural schematic diagram of the present invention;

[0025] Figure 2 is a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 3 is a left view structural schematic diagram of the present invention;

[0027] Figure 4 is a three-dimensional structural schematic diagram of the blank piece of the artificial hair of the present invention;

[0028] Figure 5 is a three-dimensional exploded structural schematic diagram of the clamping assembly of the present invention.

[0029] The description of the reference numerals is as follows:

[0030] 1, base; 2, suction cup; 3, mounting bracket; 4, support table; 5, clamping assembly; 6, blank piece of artificial hair; 7, movable sleeve; 8, electric push rod I; 9, tool rest; 10, electric push rod II; 11, upper template; 12, electric push rod III; 13, electric push rod IV; 14, pushing assembly; 15, support rod; 16, hair wing; 17, hair stem; 18, lower template. Detailed implementation manners

[0031] To make the purpose, technical solutions and advantages of the present invention clearer, the following will describe the technical solutions of the present invention in detail. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other implementation manners obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present invention.

[0032] See Figures 1 - 5 As shown, the present invention provides an artificial hair piece manufacturing device, including a base 1, a mounting bracket 3 fixedly arranged on the base 1, a support table 4 with an adjustable angle arranged on the mounting bracket 3, and a clamping assembly 5 arranged on the mounting bracket 3 for clamping a blank piece of artificial hair 6;

[0033] The clamping assembly 5 includes an upper template 11 and a lower template 18. The lower template 18 is placed on the support table 4, and the upper template 11 is located above the lower template 18 and can be lifted and lowered;

[0034] Two electric push rods II 10 are vertically arranged on the mounting bracket 3, and a tool rest 9 is arranged between the movable ends of the two electric push rods II 10, and the contour of the tool rest 9 is adapted to the contours of the upper template 11 and the lower template 18;

[0035] A pushing component 14 is arranged on the mounting bracket 3 for peeling off the cut corner materials of the blank wool pieces 6 sleeved on the surface of the tool rest 9;

[0036] The blank wool piece 6 includes a wool stalk 17, and wool wings 16 are arranged on both sides of the wool stalk 17. There is a strip-shaped cavity between the upper template 11 and the lower template 18, and the strip-shaped cavity is adapted to the wool stalk 17;

[0037] The natural wool pieces for manufacturing badminton have the following physical data: the length of each wool piece is 7 cm, and the weight of each wool piece is 0.12 - 0.13 g;

[0038] Through a mold, the molten plastic materials such as ABS are extruded on a hot melt machine to obtain the following semi-finished products. The physical parameters of the semi-finished products extruded from the plastic materials such as ABS are:

[0039] If a hollow mold is used, the central part of its semi-finished product is a square hollow tubular structure, the diameter of the square tube is 2.0 MM, and the wall thickness is 0.2 MM, which is intended to be used as the wool stalk;

[0040] If a solid mold is used, the central part of its semi-finished product is a cube solid structure, the side length of the cube is 1.2 MM, which is intended to be used as the wool stalk;

[0041] Using reinforced ABS materials or other high-strength plastic materials, the obtained artificial wool pieces are close to the natural wool pieces in terms of weight, elasticity, strength and extremely thin wool wings, so they can be used to make badminton.

[0042] It should be emphasized that:

[0043] By using the extrusion molding method of a plastic extruder, the hot-melted plastic materials are continuously extruded through a mold to form a long strip of blank wool piece belt. These blank wool piece belts have two parts: a square hollow wool stalk structure and a very thin wool wing structure;

[0044] The blank wool piece belt is conveyed to the tool rest part through a conveyor belt. Every 7 cm, the tool rest (tool die) starts to impact downward once, and a wool piece with a length of 7 cm can be cut. The tool rest (tool die) consists of two upper and lower pieces. The blank wool piece belt is sent to the middle of the tool rest, and when the upper blade impacts downward, a wool piece is punched out. The wool piece falls into the collection box from the middle of the tool die by itself, and the corner materials are sucked away or swept away from the side.

[0045] The extruder, the strip of blank hairpieces, the conveyor belt, and the tool rest form a production line, which can rapidly produce a large number of plastic artificial hairpieces to meet the market demand;

[0046] Some links in this production line can be appropriately modified as needed. For example, various plastic materials with different properties

[0047] (such as strength, toughness, specific gravity, etc.) can be selected. The main structure of the hair stalk of the strip of blank hairpieces can be hollow or solid, and the thickness of the tube wall and the hair wings can also be selected according to the weight requirement, with the thickness ranging from 0.1 to 0.2 MM.

[0048] By setting the thickness of the material structure, the weight of the hairpiece can be accurately adjusted to reach 0.12 - 0.14 grams per artificial hairpiece, meeting the needs of manufacturing badminton balls with various speeds.

[0049] The shape of the hairpiece can be highly unified, without the need to select straightness, curvature, or warpage. While reducing processes and costs, badminton balls with better performance can be manufactured.

[0050] The hairpiece can be formed in one step and operate on a production line, greatly improving the manufacturing speed and reducing costs;

[0051] Through this technical solution, the artificial badminton ball can be controlled within 5g, meeting the requirements of badminton ball performance. And because of the reduced manufacturing cost and fast manufacturing speed, it meets the needs of badminton sports.

[0052] As an optional implementation manner, suction cups 2 are provided at the four corners of the bottom of the base 1. Through the suction cups 2, the device can be stably placed on the table.

[0053] A number of support rods 15 are provided at the bottom of the lower template 18. A number of fixing holes are provided on the support table 4. The lower ends of the support rods 15 are inserted into the fixing holes, and the fixing holes are used to limit the support rods 15, thereby improving the stability of the lower template 18. The support rods 15 are used to support the lower template 18. At the same time, the support rods 15 can support the scraps at the corners of the strip of blank hairpieces 6, enabling these scraps to be stacked for easy picking up. An electric push rod three 12 is vertically provided on the mounting frame 3. The movable end of the electric push rod three 12 is fixed with an upper template 11, and the upper template 11 corresponds to the lower template 18.

[0054] The support table 4 is rotatably provided on the mounting frame 3. An electric push rod four 13 is vertically provided on the base 1. The movable end of the electric push rod four 13 corresponds to the bottom of the support table 4. By extending the electric push rod four 13, the support table 4 can be pushed. When the electric push rod four 13 contracts, the support table 4 will swing downward under the action of gravity to realize the angle adjustment of the support table 4.

[0055] The inner wall of the tool rest 9 is in clearance fit with the sides of the upper template 11 and the lower template 18. The cooperation between the tool rest 9 and the upper template 11 and the lower template 18 can cut the blank piece 6 into the required shape.

[0056] The pushing component 14 includes an electric push rod 8. The electric push rod 8 is vertically arranged on the mounting frame 3, and a movable sleeve 7 is fixed to the movable end of the electric push rod 8.

[0057] The inner wall of the movable sleeve 7 is in clearance fit with the side of the tool rest 9. By moving the movable sleeve 7 downward through the electric push rod 8, the scraps sleeved on the surface of the tool rest 9 can be pushed off.

[0058] The shapes of the upper template 11 and the lower template 18 are adapted to the blank piece 6 of the badminton flake.

[0059] With the above structure, place the blank piece 6 of the made badminton flake on the clamping component 5, fix it through the clamping component 5, move the tool rest 9 downward through the electric push rod 10, and cut off the redundant part of the blank piece 6 along the upper template 11 by the tool rest 9, and then the finished flake can be obtained;

[0060] The scraps generated after cutting may automatically fall on the support table 4, or may be sleeved on the surface of the tool rest 9 and cannot fall off naturally. At this time, the scraps sleeved on the tool rest 9 are pushed down through the pushing component 14 to make them fall on the support table 4, which is convenient for uniformly collecting the scraps generated in the processing process;

[0061] When it is necessary to uniformly pick up the scraps, turn the support table 4 downward until the lower template 18 is misaligned with the upper template 11, and then remove the support rod 15 from the support table 4, and all the scraps can be picked up.

[0062] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claimed rights.

Claims

1. An artificial hair sheet manufacturing device, characterized in that: The invention comprises a base (1), a mounting frame (3) is fixedly arranged on the base (1), a support platform (4) with an adjustable angle is arranged on the mounting frame (3), and a clamping assembly (5) is arranged on the mounting frame (3) for clamping a rough piece (6); The clamping assembly (5) comprises an upper template (11) and a lower template (18), wherein the lower template (18) is placed on a support platform (4), and the upper template (11) is located on the upper side of the lower template (18) and can be raised and lowered; Two electric push rods (10) are vertically arranged on the mounting frame (3), and a tool holder (9) is arranged between the movable ends of the two electric push rods (10), and the contour of the tool holder (9) is adapted to the contours of the upper template (11) and the lower template (18); The mounting frame (3) is provided with a pushing assembly (14) for peeling off the cut edges and scraps of the rough sheet blank (6) sleeved on the surface of the tool holder (9).

2. The artificial hair sheet manufacturing device according to claim 1, characterized in that: Suction cups (2) are arranged at the four corners of the bottom of the base (1).

3. The artificial hair sheet manufacturing device according to claim 1, characterized in that: A plurality of support rods (15) are arranged at the bottom of the lower template (18), a plurality of fixing holes are opened on the support platform (4), the lower ends of the support rods (15) are inserted into the fixing holes, and an electric push rod three (12) is vertically arranged on the mounting frame (3), the movable end of the electric push rod three (12) is fixed with an upper template (11), and the upper template (11) corresponds to the lower template (18).

4. The artificial hair sheet manufacturing device according to claim 1, characterized in that: The support platform (4) is rotatably arranged on the mounting frame (3), and an electric push rod four (13) is vertically arranged on the base (1), and the movable end of the electric push rod four (13) corresponds to the bottom of the support platform (4).

5. The artificial hair sheet manufacturing device according to claim 1, characterized in that: The inner wall of the tool holder (9) is clearance-matched with the side surfaces of the upper template (11) and the lower template (18).

6. The artificial hair sheet manufacturing device according to claim 1, characterized in that: The pushing assembly (14) comprises an electric push rod (8), which is vertically arranged on a mounting frame (3), and a movable sleeve (7) is fixed to the movable end of the electric push rod (8).

7. The artificial hair sheet manufacturing device according to claim 6, characterized in that: The inner wall of the movable sleeve (7) is clearance-matched with the side surface of the tool holder (9).

8. The artificial hair sheet manufacturing device according to claim 1, characterized in that: The shapes of the upper template (11) and the lower template (18) are adapted to the blank (6).

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