Automatic device capable of separating iron core from mold after integral injection molding

By designing an automatic mold release device, using a mold release mechanism that clamps the cylinder and slide block, and a down pressure mechanism of the down pressure cylinder and the down pressure rod, the problem of difficult separation between the iron core and the mold after injection molding is solved, and automatic mold release is achieved, improving production efficiency and product quality.

CN222933275UActive Publication Date: 2025-06-03FAW CRRC ELECTRIC DRIVE SYSTEM CO LTD
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Patent Information

Application Number
CN202422132594.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-03
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

During the injection molding process of existing iron cores, the mold and the iron core will be adhered to the mold after solidification, making it difficult to release the mold, requiring manual operation, which is time-consuming and labor-intensive and easy to cause the iron core locking ring.

Method used

An automatic mold release device is designed, including a mold release mechanism and a downward pressing mechanism. The mold release mechanism achieves the fixing and downward movement of the upper and lower dies by clamping the cylinder and the sliding block, achieving the purpose of separating the iron core from the mold. The downcoming mechanism enters the injection hole through the downcoming cylinder and the downcoming rod, extrudes the solidified glue, and easily disengages the upper module from the iron core.

Benefits of technology

The core and mold are automatically separated after injection molding, avoiding the time-consuming and labor-intensive problem of manual mold release, reducing the occurrence of core lock rings, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic device capable of realizing separation of an iron core and a mold after integral injection molding, which comprises an operation table and a box body, and the joint of the operation table and the box body is supported by a first support column. The utility model relates to the technical field of mold separation. According to the automatic device capable of separating the iron core from the mold after integral injection molding, the demolding mechanism is arranged, a pull-down air cylinder can be started to lift a storage plate to the position flush with a supporting rod, then the mold subjected to injection molding is placed on the storage plate, a first clamping air cylinder and a second clamping air cylinder are started at the same time, and the mold can be separated from the mold; the first sliding block and the second sliding block are driven to move respectively, so that the upper die clamping block 17 and the lower die clamping block 14 fix the upper die block and the lower die block respectively, then the pull-down air cylinder is started again to stretch downwards, the storage plate is driven to move downwards, the lower die block is separated, the iron core stays on the supporting rod, and the effect of separating the iron core from the die is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold detachment, and specifically relates to an automatic device capable of realizing the detachment of an iron core and a mold after integral injection molding. Background Technique

[0002] A mold is various dies and tools used in industrial production to obtain required products by means of injection molding, blow molding, extrusion, die casting, forging, smelting, stamping, etc. In short, a mold is a tool for making formed articles. This tool is composed of various parts, and different molds are composed of different parts. Molds are also used in the process of iron core processing for injection molding. By placing five iron cores in the mold and then injecting plastic glue into the mold, the iron cores can be formed.

[0003] However, considering that the existing iron core injection molding is achieved by injecting glue into the mold, the solidification of the glue will also adhere the mold and the iron core together, making it difficult to demold. The manual demolding method is time-consuming and laborious, and is prone to causing iron core locking rings. Therefore, this application proposes an automatic device capable of realizing the detachment of the iron core and the mold after integral injection molding to solve this problem. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic device capable of realizing the detachment of an iron core and a mold after integral injection molding to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] An automatic device capable of realizing the detachment of an iron core and a mold after integral injection molding includes an operation table and a box body. The connection between the operation table and the box body is supported by a first support column. The surface of the first support column is slidably connected with a placement plate through a first sliding sleeve. A support block is fixedly connected to the top of the placement plate. A support rod is fixedly connected to the top of the support block. The top of the support rod penetrates to the top of the placement plate and is movably connected with a lower module. An upper module is arranged on the top of the lower module. A plurality of injection holes are opened on the top of the upper module. A demolding mechanism is arranged on the top of the placement plate. A pressing mechanism is arranged inside the box body;

[0007] The demolding mechanism includes first clamping cylinders symmetrically and fixedly installed at the bottom of the placement plate. The output end of the first clamping cylinder is fixedly connected with a first sliding block. A transmission block is fixedly connected to the top of the first sliding block. A lower mold clamping block is fixedly connected to the top of the transmission block. Second clamping cylinders are symmetrically and fixedly installed at the bottom of the box body. The output end of the second clamping cylinder is fixedly connected with a second sliding block. An upper mold clamping block is fixedly connected to the bottom of the second sliding block. A downward pulling cylinder is fixedly installed inside the operation table. The output end of the downward pulling cylinder is fixedly connected with the bottom of the placement plate.

[0008] Preferably, the pressing mechanism includes a support plate disposed on the box body. The connection between the support plate and the box body is supported by a second support column. The surface of the second support column is slidably connected with a lower pressing plate through a second sliding sleeve. A pressing rod is fixedly connected to the bottom of the lower pressing plate. A pressing cylinder is fixedly installed on the top of the support plate, and the output end of the pressing cylinder is fixedly connected to the top of the lower pressing plate.

[0009] Preferably, the number of the pressing rods is several and they are opposite to the positions of the injection holes.

[0010] Preferably, the bottom of the pressing rod is conical.

[0011] Preferably, a first guide rail for cooperating with the first sliding block is fixedly installed at the bottom of the placement plate, and a second guide rail for cooperating with the second sliding block is fixedly installed at the bottom of the box body.

[0012] Preferably, the clamping portions of the lower die clamping block and the upper die clamping block are both arc-shaped.

[0013] Preferably, a pressing block is fixedly connected to the clamping portion of the lower die clamping block, and the pressing block is arc-shaped.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. By providing a demoulding mechanism, the present utility model can lift the placement plate to a position flush with the support rod by starting the downward pulling cylinder. Then, place the injection-molded mold on the placement plate. At the same time, start the first clamping cylinder and the second clamping cylinder to drive the first sliding block and the second sliding block to move respectively, so that the upper die clamping block 17 and the lower die clamping block 14 respectively fix the upper module and the lower module. Then, start the downward pulling cylinder again to stretch downward, driving the placement plate to move downward, so that the lower module is separated, and the iron core stays on the support rod, achieving the effect of separating the iron core from the mold.

[0016] 2. By providing a pressing mechanism, the present utility model can drive the lower pressing plate and the pressing rod into the injection hole by starting the pressing cylinder, extrude the solidified glue in the injection hole, and then easily separate the upper module from the iron core, achieving the effect of facilitating demoulding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the main structure of the present utility model;

[0018] Figure 2 is a schematic sectional view of the main structure of the present utility model;

[0019] Figure 3 is a three-dimensional view of the decomposition of the upper module and the lower module of the present utility model;

[0020] Figure 4 This is a perspective view of the upper die clamping block of the present utility model;

[0021] Figure 5 This is a perspective view of the lower die clamping block of the present utility model;

[0022] Figure 6 This is a perspective view of the downward pressing mechanism of the present utility model.

[0023] In the figure: 1, operating table; 2, box body; 3, first support column; 4, first sliding sleeve; 5, storage plate; 6, support block; 7, support rod; 8, lower die block; 9, upper die block; 10, injection hole; 11, first clamping cylinder; 12, first sliding block; 13, transmission block; 14, lower die clamping block; 15, second clamping cylinder; 16, second sliding block; 17, upper die clamping block; 18, downward pulling cylinder; 19, support plate; 20, second support column; 21, lower pressing plate; 22, lower pressing rod; 23, lower pressing cylinder; 24, first guide rail; 25, second guide rail; 26, pressing block. Detailed implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figure 1 - Figure 6 The present utility model provides a technical solution:

[0026] Embodiment 1:

[0027] An automatic device capable of separating the iron core from the mold after overall injection molding, including an operating table 1 and a box body 2. The connection between the operating table 1 and the box body 2 is supported by a first support column 3. The surface of the first support column 3 is slidably connected with a storage plate 5 through a first sliding sleeve 4. The top of the storage plate 5 is fixedly connected with a support block 6. The top of the support block 6 is fixedly connected with a support rod 7. The top of the support rod 7 penetrates through the top of the storage plate 5 and is movably connected with a lower die block 8. The top of the lower die block 8 is provided with an upper die block 9. A plurality of injection holes 10 are opened at the top of the upper die block 9. A demolding mechanism is arranged on the top of the storage plate 5, and a downward pressing mechanism is arranged inside the box body 2;

[0028] The demolding mechanism includes first clamping cylinders 11 symmetrically and fixedly installed at the bottom of the placement plate 5. The output end of the first clamping cylinder 11 is fixedly connected to a first sliding block 12. The top of the first sliding block 12 is fixedly connected to a transmission block 13. The top of the transmission block 13 is fixedly connected to a lower mold clamping block 14. Second clamping cylinders 15 are symmetrically and fixedly installed at the bottom of the box body 2. The output end of the second clamping cylinder 15 is fixedly connected to a second sliding block 16. The bottom of the second sliding block 16 is fixedly connected to an upper mold clamping block 17. A downward pulling cylinder 18 is fixedly installed inside the operation table 1. The output end of the downward pulling cylinder 18 is fixedly connected to the bottom of the placement plate 5.

[0029] In this embodiment, considering that in the existing iron core injection molding, glue is injected into the mold for molding, and the solidification of the glue will also adhere the mold to the iron core, making it difficult to demold. The manual demolding method is time-consuming and laborious, and it is easy to cause iron core locking. Therefore, by setting up the demolding mechanism, the placement plate 5 can be lifted to a position flush with the support rod 7 by starting the downward pulling cylinder 18. Then, the injection-molded mold is placed on the placement plate 5. At the same time, the first clamping cylinder 11 and the second clamping cylinder 15 are started, driving the first sliding block 12 and the second sliding block 16 to move respectively, so that the upper mold clamping block 17 and the lower mold clamping block 14 respectively fix the upper mold 9 and the lower mold 8. Then, the downward pulling cylinder 18 is started again to stretch downward, driving the placement plate 5 to move downward, so that the lower mold 8 is separated, and the iron core stays on the support rod 7, achieving the effect of separating the iron core from the mold.

[0030] It solves the problem that considering that in the existing iron core injection molding, glue is injected into the mold for molding, and the solidification of the glue will also adhere the mold to the iron core, making it difficult to demold. The manual demolding method is time-consuming and laborious, and it is easy to cause iron core locking.

[0031] A first guide rail 24 for cooperating with the first sliding block 12 is fixedly installed at the bottom of the placement plate 5. A second guide rail 25 for cooperating with the second sliding block 16 is fixedly installed at the bottom of the box body 2.

[0032] In this embodiment, by setting the first guide rail 24 and the second guide rail 25, the moving trajectories of the first sliding block 12 and the second sliding block 16 can be restricted, and at the same time, their movement can be made more stable, enabling the lower mold clamping block 14 and the upper mold clamping block 17 to accurately clamp the upper mold 9 and the lower mold 8.

[0033] The clamping parts of the lower mold clamping block 14 and the upper mold clamping block 17 are both arc-shaped.

[0034] In this embodiment, by setting the clamping parts of the lower mold clamping block 14 and the upper mold clamping block 17 to be arc-shaped, the shape of the mold can be better fitted, and the upper mold 9 and the lower mold 8 can be clamped and fixed.

[0035] A pressing block 26 is fixedly connected to the clamping portion of the lower die clamping block 14, and the pressing block 26 is arc-shaped.

[0036] In this embodiment, by setting the pressing block 26, when the lower die clamping block 14 clamps and fixes the lower die block 8, the pressing block 26 will just press on the top of the lower die block 8. When the pulling cylinder 18 drives the placing plate 5 to move downward, it can be easier to separate the lower die block 8.

[0037] Embodiment Two:

[0038] On the basis of Embodiment One, in this embodiment, the demolding mechanism can automatically separate the lower die block 8 from the iron core. However, considering that some glue solidified substances will be located in the injection hole 10 of the upper die block 9, if not removed, it will also affect the demolding effect of the mold. In this application, the downward pressing mechanism includes a support plate 19 arranged in the box body 2. The connection between the support plate 19 and the box body 2 is supported by a second support column 20. The surface of the second support column 20 is slidably connected with a lower pressing plate 21 through a second sliding sleeve 27. A downward pressing rod 22 is fixedly connected to the bottom of the lower pressing plate 21. A downward pressing cylinder 23 is fixedly installed on the top of the support plate 19, and the output end of the downward pressing cylinder 23 is fixedly connected to the top of the lower pressing plate 21.

[0039] In this embodiment, considering that some glue solidified substances will be located in the injection hole 10 of the upper die block 9, if not removed, it will also affect the demolding effect of the mold. Therefore, by setting the downward pressing mechanism, by starting the downward pressing cylinder 23, the lower pressing plate 21 and the downward pressing rod 22 can be driven into the injection hole 10 to squeeze out the glue solidified substances in the injection hole, and then the upper die block 9 can be easily separated from the iron core, achieving the effect of facilitating demolding.

[0040] It solves the problem that considering that some glue solidified substances will be located in the injection hole 10 of the upper die block 9, if not removed, it will also affect the demolding effect of the mold.

[0041] The number of the downward pressing rods 22 is several, and they are opposite to the positions of the injection holes 10.

[0042] In this embodiment, by setting the downward pressing rods 22, the downward pressing rods 22 can enter the corresponding injection holes 10 respectively to squeeze out the glue solidified substances in the injection holes, and then the upper die block 9 can be easily separated from the iron core.

[0043] The bottom of the downward pressing rod 22 is conical.

[0044] In this embodiment, by setting the bottom of the downward pressing rod 22 to be conical, it is convenient for the downward pressing rod 22 to enter the inside of the injection hole 10 to squeeze out the glue solidified substances.

[0045] Working principle: The user raises the storage plate 5 to a position flush with the support rod 7 by activating the pull-down cylinder 18. Then, place the injection-molded mold on the storage plate 5. At the same time, activate the first clamping cylinder 11 and the second clamping cylinder 15 to drive the first sliding block 12 and the second sliding block 16 to move respectively, so that the upper mold clamping block 17 and the lower mold clamping block 14 fix the upper module 9 and the lower module 8 respectively. Then, activate the pull-down cylinder 18 again to stretch downward, driving the storage plate 5 to move downward, so that the lower module 8 disengages, and the iron core stays on the support rod 7, achieving the function of separating the iron core from the mold;

[0046] At the same time, by activating the downward pressure cylinder 23, drive the lower pressure plate 21 and the lower pressure rod 22 into the injection hole 10 to squeeze out the solidified glue in the injection, and then the upper module 9 can be easily separated from the iron core, achieving the function of facilitating demolding;

[0047] It should be noted that either of the above two steps can be carried out first, and there will be no conflict between them.

[0048] It should be noted that the cylinder is a device or equipment existing in the prior art, or a device or equipment that can be realized by the prior art, and the specific composition and principle of the power supply of the cylinder are clear to those skilled in the art, so it will not be elaborated in detail.

[0049] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic device capable of separating the core from the mold after integral injection molding, characterized in that: The invention comprises an operating table (1) and a box body (2), wherein the operating table (1) and the box body (2) are supported at a connection point by a first support column (3), a storage plate (5) is slidably connected to the surface of the first support column (3) via a first sliding sleeve (4), a support block (6) is fixedly connected to the top of the storage plate (5), a support rod (7) is fixedly connected to the top of the support block (6), the top of the support rod (7) passes through the top of the storage plate (5) and is movably connected to a lower module (8), an upper module (9) is arranged on the top of the lower module (8), a plurality of injection holes (10) are opened on the top of the upper module (9), a demoulding mechanism is arranged on the top of the storage plate (5), and a pressing mechanism is arranged inside the box body (2); The demoulding mechanism comprises a first clamping cylinder (11) symmetrically fixedly mounted on the bottom of the storage plate (5); the output end of the first clamping cylinder (11) is fixedly connected to a first sliding block (12); the top of the first sliding block (12) is fixedly connected to a transmission block (13); the top of the transmission block (13) is fixedly connected to a lower mold clamping block (14); a second clamping cylinder (15) is symmetrically fixedly mounted on the bottom of the box body (2); the output end of the second clamping cylinder (15) is fixedly connected to a second sliding block (16); the bottom of the second sliding block (16) is fixedly connected to an upper mold clamping block (17); a pull-down cylinder (18) is fixedly mounted inside the operating table (1); the output end of the pull-down cylinder (18) is fixedly connected to the bottom of the storage plate (5).

2. The automatic device for separating the core from the mold after integral injection molding according to claim 1, characterized in that: The pressing mechanism comprises a support plate (19) arranged on the box body (2); the support plate (19) is supported by a second support column (20) at a connection with the box body (2); the surface of the second support column (20) is slidably connected to a pressing plate (21) via a second sliding sleeve (27); the bottom of the pressing plate (21) is fixedly connected to a pressing rod (22); the top of the support plate (19) is fixedly mounted with a pressing cylinder (23); the output end of the pressing cylinder (23) is fixedly connected to the top of the pressing plate (21).

3. The automatic device for separating the iron core from the mold after integral injection molding according to claim 2, characterized in that: The number of the pressing rods (22) is several and they are located opposite to the injection holes (10).

4. The automatic device for separating the iron core from the mold after integral injection molding according to claim 3, characterized in that: The bottom of the pressing rod (22) is conical.

5. The automatic device for separating the iron core from the mold after integral injection molding according to claim 2, characterized in that: A first guide rail (24) for use with a first sliding block (12) is fixedly mounted on the bottom of the storage plate (5), and a second guide rail (25) for use with a second sliding block (16) is fixedly mounted on the bottom of the box body (2).

6. The automatic device for separating the iron core from the mold after integral injection molding according to claim 1, characterized in that: The clamping parts of the lower die clamping block (14) and the upper die clamping block (17) are both arc-shaped.

7. The automatic device for separating the iron core from the mold after integral injection molding according to claim 6, characterized in that: A pressing block (26) is fixedly connected to the clamping position of the lower die clamping block (14), and the pressing block (26) is arc-shaped.