Multi-station capping all-in-one machine
By designing a multi-station cover integrated machine, using automated processes and multi-station rotation operations, the problems of low efficiency and different quality of manual box cover boxes in the fastener industry are solved, and efficient and stable box cover boxes are achieved.
Patent Information
- Application Number
- CN202421255985.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-04
AI Technical Summary
In the fastener industry, manual lid boxes have low efficiency, varying boxing quality and high labor intensity, which makes it difficult to improve production efficiency and quality.
A multi-station cover-loading machine is designed, using a steel welding structure and a motor drive rotary support for multi-station rotation operation. Each station automatically completes a process and outputs it. The automatic box-packing process is realized through components such as rotary disc snapping, limit ring, page support mechanism, material conveying, hopper mechanism, upward pressure mechanism, downward vibration mechanism, box folding mechanism, glue spray gun, cover box mechanism and box pushing mechanism.
It greatly improves the efficiency of the box lid box, operates stably and reliably, reduces the demand for manual operation, improves the quality and production efficiency of the box, and reduces labor intensity.
Smart Images

Figure CN222934147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of box covering machines, in particular to a multi-station cover mounting integrated machine. Background Technique
[0002] Due to the particularity of the fastener industry (such as screws / nuts / screws, etc.), it generally has the characteristics of small, scattered and miscellaneous. Each production enterprise puts forward more diverse requirements for the box packaging equipment; at present, the method of manually packing and covering boxes still accounts for a large proportion in the industry; there are also many deficiencies in manual packing and covering boxes:
[0003] A large number of operators are required for manually packing and covering boxes of fasteners (such as screws / nuts / screws, etc.), and the efficiency is low;
[0004] The packing quality is uneven, which is easy to cause damage to cartons, breakage, etc.;
[0005] The labor intensity of the operators engaged in the work of packing and covering boxes of fasteners for a long time is high. Therefore, we provide a multi-station cover mounting integrated machine to solve the above problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide a multi-station cover mounting integrated machine to solve the problems put forward in the above background technique.
[0007] The technical solution of the utility model is: a multi-station cover mounting integrated machine, including a welded frame, a turntable clamping position is rotatably connected inside the welded frame, an airplane box is arranged inside the welded frame, a limiting ring is arranged above the turntable clamping position, a page support mechanism is fixedly connected to the inner bottom surface of the welded frame, a material conveyor is arranged on the side wall of the welded frame, a hopper mechanism is arranged below the material conveyor, an upper pressing mechanism is fixedly connected to the inner bottom surface of the welded frame, a lower vibration mechanism is arranged on the surface of the turntable clamping position, a folding box mechanism is fixedly folded on the surface of the welded frame, a bending guide piece is fixedly connected to the surface of the airplane box, a glue spraying gun is arranged above the bending guide piece, a box covering mechanism is fixedly connected to the inner bottom surface of the welded frame, and a box pushing mechanism is arranged inside the welded frame.
[0008] Preferably, an inlet for the box is arranged on the left side of the welded frame, and an outlet for the box is arranged on the right side of the welded frame.
[0009] Preferably, two through holes are formed on the surface of the bending guide piece, and the two through holes are matched with the muzzles of the glue spraying gun.
[0010] Preferably, the side wall of the hopper mechanism is fixedly connected to the side wall of the material conveyor, and the width of the material conveyor is smaller than the width of the hopper mechanism.
[0011] Preferably, the airplane box is conveyed to the box inlet by an external conveyor and stops there.
[0012] Preferably, the lower surface of the limiting ring is fixedly connected to the surface of the welding frame.
[0013] The present utility model provides a multi-station lid-installing integrated machine through improvement. Compared with the prior art, it has the following improvements and advantages:
[0014] First: In the present utility model, a steel section welding structure is adopted, and the motor drives the slewing bearing for multi-station rotary operation. Each station automatically completes one process and outputs, greatly improving the efficiency, and the operation is stable and reliable.
[0015] Second: In the present utility model, empty paper boxes are conveyed by a conveying line on one side, and bagged fasteners are conveyed and loaded into the paper boxes from the upper part on the other side. The turntable rotates one station to complete one process. After multi-station operation, the box is automatically covered and output, and the rotary operation is repeated in a cycle to complete the output of small boxes filled with fasteners one by one. Description of the Drawings
[0016] The following further explains the present utility model in conjunction with the drawings and embodiments:
[0017] Figure 1 is the three-dimensional structure schematic diagram of the present utility model;
[0018] Figure 2 is the top view structure schematic diagram of the present utility model;
[0019] Figure 3 is the front view structure schematic diagram of the present utility model;
[0020] Figure 4 is the side view structure schematic diagram of the present utility model;
[0021] Figure 5 is the side view structure schematic diagram of the present utility model.
[0022] Explanation of the Reference Numerals in the Drawings:
[0023] 1. Airplane box; 2. Turntable clamping position; 3. Limiting ring; 4. Page support mechanism; 5. Material conveying; 6. Hopper mechanism; 7. Upper pressing mechanism; 8. Lower vibrating mechanism; 9. Box folding mechanism; 10. Bending guide piece; 11. Glue spraying gun; 12. Box covering mechanism; 13. Box pushing mechanism; 14. Welding frame. Detailed Embodiments
[0024] The following is a detailed description of the present utility model. The technical solutions in the embodiments of the present utility model are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] The present utility model provides a multi-station lid-installing integrated machine through improvement. The technical solution of the present utility model is as follows:
[0026] As Figure 1 - Figure 5 shown, a multi-station lid-installing integrated machine includes a welding frame 14. A turntable positioning 2 is rotatably connected inside the welding frame 14. An airplane box 1 is arranged inside the welding frame 14. A limiting ring 3 is arranged above the turntable positioning 2. A page support mechanism 4 is fixedly connected to the inner bottom surface of the welding frame 14. A material conveyor 5 is arranged on the side wall of the welding frame 14. A hopper mechanism 6 is arranged below the material conveyor 5. An upper pressing mechanism 7 is fixedly connected to the inner bottom surface of the welding frame 14. A lower vibrating mechanism 8 is arranged on the surface of the turntable positioning 2. A folding box mechanism 9 is fixedly folded on the surface of the welding frame 14. A bending guide piece 10 is fixedly connected to the surface of the airplane box 1. A glue spraying gun 11 is arranged above the bending guide piece 10. A lid box mechanism 12 is fixedly connected to the inner bottom surface of the welding frame 14. A box pushing mechanism 13 is arranged inside the welding frame 14.
[0027] Further, an inlet for the box is arranged on the left side of the welding frame 14, and an outlet for the box is arranged on the right side of the welding frame 14. For operators, this layout is usually more intuitive and easy to understand. They can clearly know which is the inlet and which is the outlet, so as to operate more easily, improving the operation convenience.
[0028] Further, two through holes are formed on the surface of the bending guide piece 10, and the two through holes are matched with the muzzles of the glue spraying gun 11. Since the muzzles are matched with the through holes, the glue spraying gun 11 can be quickly positioned and fixed, reducing the adjustment and preparation time, thereby improving the production efficiency. The accurate spraying position means that the glue can be applied more accurately to the required place, reducing waste.
[0029] Further, the side wall of the hopper mechanism 6 is fixedly connected to the side wall of the material conveyor 5, and the width of the material conveyor 5 is smaller than the width of the hopper mechanism 6. Since the side wall of the material conveyor 5 is fixedly connected to the side wall of the hopper mechanism 6, the whole structure is more stable and not easy to shake or misalign, thereby ensuring the continuity and stability of the material conveying. Since the width of the material conveyor 5 is smaller than the width of the hopper mechanism 6, when the material enters the material conveyor 5 from the hopper mechanism 6, the material will be restricted within the width range of the material conveyor 5, reducing the possibility of material scattering.
[0030] Furthermore, the airplane box 1 is conveyed by an external conveyor to the box inlet and stops there. The conveyor can continuously and stably transport the airplane box, greatly reducing the time and labor intensity of manual handling and improving production efficiency. Since the conveyor can accurately control the position and speed of the airplane box, stopping at the box inlet can ensure that the airplane box reaches the designated position accurately and stably, reducing misoperations and error rates.
[0031] Furthermore, the lower surface of the limit ring 3 is fixedly connected to the surface of the welding machine frame 14, which can ensure the stability of the limit ring 3 during operation. This stability helps prevent the limit ring 3 from moving or vibrating during the operation of the equipment, thus affecting the accuracy and consistency of the equipment.
[0032] Working principle: The empty paper box of the airplane box 1 is conveyed by an external conveyor and pushed into the box inlet and stops there. The cylinder of the external paper box pushing mechanism acts to push the empty paper box of the airplane box into the paper box clamping position 01 of the power turntable 2. The power turntable 2 starts and rotates clockwise by one clamping position to 02, and repeats the cycle of pushing the paper box and rotating by 1 clamping position according to the program requirements. When the empty paper box of the airplane box 1 rotates to the 03 clamping position, the cylinder of the page support mechanism quickly acts to open three side pages of the paper box. When the empty paper box of the airplane box 1 rotates to the 05 clamping position, the bagged fasteners have already fallen into the hopper mechanism 5 and are squeezed and arranged. The cylinder of the hopper mechanism 5 acts to open the hopper door, and the bagged materials fall into the airplane box. When the airplane box 1 rotates to the three clamping positions of 06 / 07 / 08, the cylinders of the upper pressing mechanisms 7 at each clamping position act to press the material paper box, and at the same time, the cylinder of the lower vibrating mechanism 8 acts to vibrate at a high frequency and level the materials in the box. When the airplane box 1 rotates to the 09 clamping position, the left side page of the airplane box 1 is naturally bent and formed after passing through the folding box guide piece 10. At the same time, the swinging cylinder of the folding box mechanism 9 acts to bend the right side page of the airplane box 1. Another cylinder acts to make a preliminary bend on the upper cover page of the airplane box 1. When the left and right side pages of the airplane box 1 rotate between the 09 and 10 clamping positions through the folding box guide piece 10, the glue gun 11 quickly sprays glue onto the left and right side pages. When the airplane box 1 rotates from the 10 clamping position to the 11 clamping position, the upper cover page of the airplane box 1 forms a preliminary pre-bend through the guide rod of the box covering mechanism 11. When the airplane box 1 rotates to the 11 clamping position, the front cylinder baffle of the box covering mechanism 11 is pushed out, and the upper cylinder acts to press down the upper cover to complete the box covering. When the airplane box 1 completes the box covering and rotates to the 13 clamping position, the cylinder of the box pushing mechanism 13 acts to push out the airplane box 1 onto the external conveyor, and the above process is continuously repeated to complete the box loading and covering process.
[0033] The foregoing description enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multi-station capping machine, comprising a welding frame (14), characterized in that: The welding frame (14) is rotatably connected to a turntable clamp (2) inside, an aircraft box (1) is arranged inside the welding frame (14), a limit ring (3) is arranged above the turntable clamp (2), a leaf support mechanism (4) is fixedly connected to the inner bottom surface of the welding frame (14), a material conveyor (5) is arranged on the side wall of the welding frame (14), a hopper mechanism (6) is arranged below the material conveyor (5), and the inner bottom surface of the welding frame (14) is fixedly connected to the leaf support mechanism (4). The rotating disk (2) is fixedly connected with an upper pressing mechanism (7), a lower vibration mechanism (8) is arranged on the surface of the rotating disk clamping position (2), a box folding mechanism (9) is fixed on the surface of the welding frame (14), a bending guide (10) is fixedly connected to the surface of the aircraft box (1), a glue gun (11) is arranged above the bending guide (10), a box cover mechanism (12) is fixedly connected to the inner bottom surface of the welding frame (14), and a box push mechanism (13) is arranged inside the welding frame (14).
2. The multi-station capping machine according to claim 1, characterized in that: The left side of the welding frame (14) is provided with a box inlet, and the right side of the welding frame (14) is provided with a box outlet.
3. The multi-station capping machine according to claim 1, characterized in that: The surface of the bending guide plate (10) is provided with two through holes, and the two through holes match the muzzle of the glue spray gun (11).
4. The multi-station capping machine according to claim 1, characterized in that: The side wall of the hopper mechanism (6) is fixedly connected to the side wall of the material conveyor (5), and the width of the material conveyor (5) is smaller than the width of the hopper mechanism (6).
5. The multi-station capping machine according to claim 1, characterized in that: The airplane box (1) is transported to a box entry port by an external conveyor and stops.
6. The multi-station capping machine according to claim 1, characterized in that: The lower surface of the limiting ring (3) is fixedly connected to the surface of the welding frame (14).