Casting discharging and feeding device without energy consumption

Abstract

The utility model relates to an energy-consumption-free discharging and feeding device for castings, which comprises an insert slide way, a sliding plate, a plurality of limiting rods mounted on the sliding plate, and in-place grooves formed in the tail ends of the limiting rods; the adjusting assembly is used for jacking one end of the insert slide way, so that the insert slide way is in an inclined state, and the insert enters the in-place groove along the limiting rod through the gravity of the insert; the material control assembly is used for controlling the speed of the inserts entering the in-place grooves, so that the inserts enter the in-place grooves one by one; the insert slideway is driven to be in an inclined state through the adjusting assembly, so that the uniform-speed insert is in place through the gravity of the uniform-speed insert, the energy consumption is saved, and the material control assembly moves towards the moving direction of the insert, so that the insert can be in place gradually, and material blocking is avoided.

Description

Technical Field

[0001] It relates to the technical field of casting forming processing, and particularly relates to a device for discharging and loading castings without energy consumption. Background Art

[0002] Place metal or non-metal parts in the mold, then pour in the molten metal. After cooling and solidification, these parts are tightly embedded in the cast metal casting and become an integral whole. This process method is called inlay casting, simply referred to as inlay casting. The obtained casting can be called an inlay casting. Using the inlay casting process can improve the quality of the casting, reduce the weight of the casting, and reduce the amount of machining and assembly work. Before pouring, the inserts need to be placed in the mold one by one. According to this feature, most manufacturers choose an automatic feeding device.

[0003] According to Chinese Patent CN211028832U, an automatic insert conveying line is disclosed. The device includes a conveyor belt and a conveyor belt driving device. The conveyor belt driving device drives the inserts on the conveyor belt to enter the working range of the handling component one by one. However, the demand for inlay castings is generally high, and the conveyor belt driving device needs to work continuously, which increases energy consumption.

[0004] Therefore, it is necessary to develop a device for discharging and loading castings without energy consumption to solve the above problems. Summary of the Utility Model

[0005] The purpose of the present utility model is to provide an energy-saving device for discharging and loading castings without energy consumption.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: A device for discharging and loading castings without energy consumption, which includes:

[0007] An insert slideway, including a slide plate and a plurality of limiting rods installed on the slide plate. A positioning groove is provided at the end of the limiting rod;

[0008] An adjusting component, used to lift one end of the insert slideway to make the insert slideway in an inclined state, and the insert enters the positioning groove along the limiting rod by its own gravity;

[0009] A material control component, used to control the speed of the insert entering the positioning groove so that the inserts enter the positioning groove one by one.

[0010] Further, the insert slideway includes a plurality of needle roller bearings connecting the limiting rods. The plurality of needle roller bearings are arranged below the insert to support the insert, and the insert slides along the needle roller bearings.

[0011] Further, the needle roller bearing includes a cage fixedly connected to the limiting rod, needle rollers embedded in the cage, and an outer bushing sleeving the cage and the needle rollers. Both ends of the cage are fixedly connected to the limiting rod, and the outer bushing rotates through the needle rollers.

[0012] Further, the adjusting assembly includes a first connecting member installed at one end of the insert slideway. The first connecting member includes a lifting driving member and a lifting rod connecting the lifting driving member. The lifting driving member drives one end of the insert slideway to move up and down through the lifting rod.

[0013] Further, a first bearing seat is provided at the end of the lifting rod, and a first connecting rod passes through the first bearing seat. The insert slideway is movably connected to the first connecting rod.

[0014] Further, the adjusting assembly includes a second connecting member installed at the other end of the insert slideway. The second connecting member includes a plurality of second bearing seats and a second connecting rod passing through the second bearing seats. The bottom of the insert slideway sleeves the second connecting rod, and the insert slideway moves around the second connecting member.

[0015] Further, the material control assembly includes a bracket, a driving member installed on the bracket, and a pressing plate driven by the driving member. The driving member drives the pressing plate to move towards the limiting rod.

[0016] Further, it is characterized in that the number of the material control assemblies is a pair and they are arranged adjacent to each other.

[0017] Further, first sensors are provided on both sides of the insert slideway. The first sensors are used to detect whether there are still inserts in the insert slideway to remind of feeding.

[0018] Further, a second sensor is provided on one side of the in-place groove. The second sensor is used to detect whether there is an insert in the in-place groove.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model is a casting energy-free discharging and feeding device, which has the characteristic of energy saving. By driving the insert slideway to be in an inclined state through the adjusting assembly, the inserts reach the position at a uniform speed by their own gravity, saving energy. Secondly, the material control assembly moves towards the moving direction of the inserts, so that the inserts can reach the position one by one, avoiding material jamming. Description of the Drawings

[0020] To more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings, where:

[0021] Figure 1 It is a three-dimensional structural schematic diagram of a device for discharging and loading castings without energy consumption of the present utility model;

[0022] Figure 2 For Figure 1 It is a partial structural schematic diagram of the adjustment component of the device for discharging and loading castings without energy consumption shown;

[0023] Figure 3 For Figure 1 It is a partial structural schematic diagram of the adjustment component and the insert slideway of the device for discharging and loading castings without energy consumption shown;

[0024] Figure 4 For Figure 1 It is a structural schematic diagram of the insert slideway of the device for discharging and loading castings without energy consumption shown;

[0025] Figure 5 For Figure 4 It is an exploded view of the needle roller bearing of the insert slideway of the device for discharging and loading castings without energy consumption shown;

[0026] Figure 6 For Figure 1 It is a structural schematic diagram of the material control component of the device for discharging and loading castings without energy consumption shown,

[0027] In the figure: 1, frame; 2, adjustment component; 3, insert slideway; 4, material control component; 11, small frame; 12, fixing plate; 13, long hole; 21, first connecting piece; 22, second connecting piece; 211, lifting driving piece; 212, lifting rod; 213, first bearing seat; 214, first connecting rod; 215, locking piece; 221, second bearing seat; 222, second connecting rod; 30, connecting block; 31, sliding plate; 32, mounting block; 33, limiting rod; 34, through hole; 35, needle roller bearing; 351, cage; 352, needle roller; 353, outer shaft sleeve; 36, first sensor; 37, in-place block; 371, in-place groove; 38, second sensor; 41, bracket; 42, driving piece; 43, pressing plate; 44, guiding rod. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0029] Please refer to Figures 1 to 6 , the present utility model is a casting energy-free discharging and feeding device, which includes a frame 1, an adjusting component 2 installed on the frame 1, an insert slideway 3 driven by the adjusting component 2, and a material control component 4 installed at the end of the insert slideway 3.

[0030] Please refer to Figure 1 , the bottom of the frame 1 is in contact with the ground, and its top extends vertically upward and is in a horizontal state. A small frame 11 is provided at the top of the frame 1. The small frame 11 is located at one end of the frame 1. Its bottom is fixedly connected to the frame 1, and its top extends vertically upward and is in a horizontal state. A fixing plate 12 is installed on the top of the small frame 11. The fixing plate 12 has a long hole 13 penetrating through its upper and lower surfaces.

[0031] Please refer to Figures 1 to 3 , the adjusting component 2 includes a first connecting piece 21 installed at one end of the frame 1 and a second connecting piece 22 installed at the other end of the frame 1. The first connecting piece 21 includes a lifting driving member 211, a lifting rod 212 connected to the lifting driving member 211, a first bearing seat 213 installed at the end of the lifting rod 212, and a first connecting rod 214 penetrating through the first bearing seat 213. The lifting driving member 211 is fixedly connected to the frame 1. The bottom of the lifting rod 212 is connected to the lifting driving member 211, and its top extends vertically upward above the small frame 11 and is connected to the first bearing seat 213. The first bearing seat 213 is in a horizontal state. The number of lifting rods 212 can be changed according to requirements. The first bearing seats 213 and the lifting rods 212 correspond one by one. The first connecting rod 214 penetrates through several first bearing seats 213. Connecting blocks 30 are provided at the bottoms of both ends of the insert slideway 3. The connecting blocks 30 are sleeved on the first connecting rod 214. The lifting driving member 211 can drive one end of the insert slideway 3 to move up and down through the lifting rod 212.

[0032] The lifting rod 212 vertically passes through the long hole 13, and a locking member 215 is sleeved on it. The locking members 215 are respectively located at the upper and lower ends of the fixing plate 12, clamping the fixing plate 12 to relatively fix the position of the lifting rod 212.

[0033] The second connecting member 22 includes a plurality of second bearing seats 221 and a second connecting rod 222 passing through the second bearing seats 221. The bottom of the second bearing seats 221 is fixedly connected to the frame 1 and is in a horizontal state. The second connecting rod 222 passes through a plurality of second bearing seats 221 and is in a horizontal state. The connecting block 30 at the bottom of the insert slideway 3 sleeves the second connecting rod 222, and the insert slideway 3 moves around the second connecting member 22 as the center.

[0034] Please refer to Figures 3 to 4 , the insert slideway 3 includes a slide plate 31, a plurality of mounting blocks 32 mounted on the upper surface of the slide plate 31, and a plurality of limiting rods 33 connecting the plurality of mounting blocks 32. The two ends of the bottom of the slide plate 31 are respectively connected to the first connecting member 21 and the second connecting member 22, and its inclination angle can be adjusted through the first connecting member 21. The plurality of mounting blocks 32 are fixedly arranged on the upper surface of the slide plate 31 at equal intervals and in parallel, and they have through holes 34 penetrating through both side surfaces. The shape of the through holes 34 can be changed according to requirements to allow the inserts to pass through. The plurality of limiting rods 33 are arranged outside the through holes 34 and are connected from one end of the slide plate 31 to a plurality of mounting blocks 32 in sequence to the other end of the slide plate 31 for restricting the movement direction of the inserts.

[0035] Please refer to Figure 4 and Figure 5 , a pair of limiting rods 33 at the bottom are provided with a plurality of needle bearings 35. The two ends of the needle bearings 35 are fixedly connected to the limiting rods 33 and are equally spaced from one end of the limiting rods 33 to the other end. The needle bearings 35 include a cage 351 fixedly connected to the limiting rods 33, needle rollers 352 embedded in the cage 351, and an outer bushing 353 sleeving the cage 351 and the needle rollers 352. The two ends of the cage 351 are fixedly connected to the limiting rods 33, and the outer bushing 353 rotates through the needle rollers 352 to make the inserts located on the plurality of needle bearings 35 slide downward.

[0036] First sensors 36 are provided on both sides of the insert slideway 3. The first sensors 36 are used to detect whether there are still inserts in the insert slideway 3 to remind of feeding.

[0037] The insert slideway 3 further includes a positioning block 37 mounted on the upper surface of its end. The positioning block 37 has a positioning groove 371 formed by inward depression on its upper surface. The positioning groove 371 is adjacent to the mounting block 32, and the insert can move along the limiting rod 33 into the positioning groove 371.

[0038] A second sensor 38 is provided on one side of the positioning block 37. The second sensor 38 is used to detect whether there is an insert in the positioning groove 371.

[0039] Please refer to Figure 1 and Figure 6, the material control component 4 includes a bracket 41, a driving member 42 mounted on the bracket 41, and a pressing plate 43 driven by the driving member 42. The bottom of the bracket 41 is fixedly connected to the upper surface of the sliding plate 31, and its top is located above the limiting rod 33. The driving member 42 drives the pressing plate 43 to move vertically towards the limiting rod 33, so that the pressing plate 43 extends between several limiting rods 33 to prevent the next insert from entering the in-place groove 371.

[0040] The material control component 4 further includes a guide rod 44, and the guide rod 44 passes through the bracket 41 and is fixedly connected to the pressing plate 43.

[0041] The number of the material control components 4 is a pair and they are arranged adjacent to each other.

[0042] When the energy-saving discharging and loading device for castings of the present utility model is in use, the lifting driving member 211 drives one end of the insert slideway 3 to move upward through the lifting rod 212. The other end of the insert slideway 3 moves around the second connecting member 22, so that the insert slideway 3 is in an inclined state. The insert enters between several limiting rods 33. The several limiting rods 33 limit the moving direction of the insert. The several needle bearings 35 support the insert, so that the insert moves towards the in-place block 37 by its own gravity. At the same time, the driving member 42 drives the pressing plate 43 to move vertically towards the insert, and only one insert can enter the in-place groove 371, and the subsequent inserts are blocked by the pressing plate 43.

[0043] The present utility model relates to an energy-saving discharging and loading device for castings, which has the characteristics of energy saving. By adjusting the component to drive the insert slideway to be in an inclined state, the inserts can reach the in-place position at a uniform speed by their own gravity, saving energy consumption. Secondly, the material control component moves in the moving direction of the insert, so that the inserts can reach the in-place position one by one, avoiding material jamming.

[0044] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. A casting energy-free discharge and feeding device, characterized in that: It includes: The insert slideway (3) comprises a slide plate (31) and a plurality of limiting rods (33) mounted on the slide plate (31), wherein the ends of the limiting rods (33) are provided with positioning grooves (371); An adjustment component (2) is used to lift up one end of the insert slideway (3) so that the insert slideway (3) is in an inclined state, and the insert enters the positioning groove (371) along the limiting rod (33) by its own gravity; The material control component (4) is used to control the speed at which the inserts enter the in-place groove (371), so that the inserts enter the in-place groove (371) one by one.

2. The energy-free casting discharge and feeding device according to claim 1 is characterized in that: The insert slideway (3) comprises a plurality of needle bearings (35) connected to the limiting rod (33); the plurality of needle bearings (35) are arranged below the insert and are used to support the insert; the insert slides along the needle bearings (35).

3. The energy-free casting discharge and feeding device according to claim 2 is characterized in that: The needle roller bearing (35) comprises a retaining frame (351) fixedly connected to the limiting rod (33), a needle roller (352) embedded in the retaining frame (351), and an outer sleeve (353) sleeved on the retaining frame (351) and the needle roller (352); both ends of the retaining frame (351) are fixedly connected to the limiting rod (33), and the outer sleeve (353) rotates through the needle roller (352).

4. The energy-free casting discharge and feeding device according to claim 1 is characterized in that: The adjustment component (2) comprises a first connecting member (21) installed at one end of the insert slideway (3), the first connecting member (21) comprising a lifting drive member (211) and a lifting rod (212) connected to the lifting drive member (211), and the lifting drive member (211) drives one end of the insert slideway (3) to move up and down through the lifting rod (212).

5. The energy-free casting discharge and feeding device according to claim 4 is characterized in that: A first bearing seat (213) and a first connecting rod (214) penetrating the first bearing seat (213) are provided at the end of the lifting rod (212), and the insert slideway (3) is movably connected to the first connecting rod (214).

6. The energy-free casting discharge and feeding device according to claim 4 is characterized in that: The adjustment component (2) includes a second connecting member (22) installed at the other end of the insert slide (3), the second connecting member (22) includes a plurality of second bearing seats (221) and a second connecting rod (222) passing through the second bearing seats (221), the bottom of the insert slide (3) is sleeved with the second connecting rod (222), and the insert slide (3) moves around the second connecting member (22).

7. The energy-free casting discharge and feeding device according to claim 1 is characterized in that: The material control assembly (4) comprises a bracket (41), a driving member (42) mounted on the bracket (41), and a pressing plate (43) driven by the driving member (42), wherein the driving member (42) drives the pressing plate (43) to move in the direction of the limiting rod (33).

8. The energy-free casting discharge and feeding device according to claim 7 is characterized in that The material control components (4) are in a pair and are arranged adjacent to each other.

9. The energy-free casting discharge and feeding device according to claim 1, characterized in that: First sensors (36) are provided on both sides of the insert slideway (3), and the first sensors (36) are used to detect whether there are inserts in the insert slideway (3) to remind the user to add materials.

10. The energy-free casting discharge and feeding device according to claim 1, characterized in that: A second sensor (38) is provided on one side of the in-place groove (371), and the second sensor (38) is used to detect whether there is an insert in the in-place groove (371).

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