Automatic positioning, clamping and pushing device for energy storage battery pack

Abstract

The utility model relates to the technical field of clamping and pushing devices, in particular to an automatic positioning, clamping and pushing device for an energy storage battery pack, which comprises a main body frame and is characterized in that a roller conveying belt is mounted in the center of the bottom of the main body frame, the energy storage battery pack is arranged in the center of the roller conveying belt, and clamping mechanisms are arranged on two sides of the main body frame. The two groups of clamping mechanisms are correspondingly arranged, and a pushing mechanism is arranged below the top of the main body framework. Manual participation is remarkably reduced through automatic positioning, clamping and pushing operations, so that the production rhythm is accelerated, and the overall production efficiency is improved; a precise mechanical structure and a control system ensure high precision of the battery pack in the conveying and positioning processes, so that the product quality is improved; the integrated safety protection device and the sensor reduce the risk of direct contact between an operator and mechanical equipment, and improve the safety of a working environment.

Description

Technical Field

[0001] The utility model relates to the technical field of clamping and pushing devices, in particular to an automatic positioning, clamping and pushing device for an energy storage battery pack. Background Art

[0002] In modern industrial production, the assembly and transportation of energy storage battery packs is one of the key production processes. With the continuous development of automation technology, the demand for improving production efficiency, reducing labor costs, ensuring product quality and production safety is increasing. Traditional battery pack transportation and positioning methods often rely on manual operation or semi-automatic equipment, which have the disadvantages of low efficiency, insufficient precision, high safety risks, etc. Therefore, the development of a device that can automatically position, clamp and push battery packs is of great significance to improving the automation level of the entire production line.

[0003] A Chinese patent discloses a battery pushing device (publication number: CN 211391849 U), which is characterized in that it includes a mounting seat, a driving assembly arranged on the mounting seat, two support plates arranged at intervals and located on one side of the driving assembly, and a pushing rod, one end of the pushing rod is transmission-connected to the driving assembly, and the other end of the pushing rod passes through one end of the two support plates and is provided with a detachably connected pushing plate, a side of the pushing plate close to the pushing rod is provided with a receiving groove and two buckle grooves respectively located on both sides of the receiving groove, an end of the pushing rod close to the pushing plate is provided with a receiving sleeve, and the receiving sleeve is provided with two elastic buckles, each of which is matched and fixed with the corresponding buckle groove, but this battery pushing device lacks a positioning and clamping device, has a low degree of automation, and has problems such as low efficiency and insufficient precision, and therefore requires an automatic positioning, clamping and pushing device for energy storage battery packs. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the existing battery pushing device in the prior art, such as lack of positioning and clamping device, low degree of automation, low efficiency and insufficient precision, and propose an automatic positioning, clamping and pushing device for energy storage battery packs.

[0005] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes an automatic positioning, clamping and pushing device for an energy storage battery pack, comprising a main frame, characterized in that a roller conveyor is installed at the bottom center of the main frame, an energy storage battery pack is arranged at the center of the roller conveyor, clamping mechanisms are arranged on both sides of the main frame, the number of the clamping mechanisms is 2 groups and they are arranged correspondingly, and a pushing mechanism is arranged below the top of the main frame.

[0006] Preferably, the roller conveyor belt is composed of a combination of multiple rotating rollers, and a conveyor belt drive motor associated with the roller conveyor belt is provided below the roller conveyor belt.

[0007] Preferably, the clamping mechanism includes a mounting plate, the mounting plate is associated with the main body frame, a positioning cylinder is provided on the mounting plate, one end of the positioning cylinder is connected with a pressing plate, guide rods are provided on both sides of the positioning cylinder, and the part of the pressing plate designed to contact the surface of the battery pack is covered with an anti-slip material to increase the stability during clamping. The guide rods on both sides of the positioning cylinder ensure the linear movement of the pressing plate during the clamping process and avoid deviation.

[0008] Preferably, the pushing mechanism includes a lead screw, a stepper motor is provided above the lead screw, the stepper motor is associated with the main body frame, slide rails are provided on both sides of the lead screw, the number of the slide rails is 2 and they are correspondingly arranged with the lead screw as the central dividing line, and a push plate is jointly connected to one side of the lead screw and the slide rails. The two ends of the lead screw of the pushing mechanism are supported on the main body frame through bearings to ensure the stability and accuracy during its rotation. The stepper motor is installed above the lead screw and is connected to the lead screw through a precision connection mechanism to achieve precise speed and position control. The two slide rails are respectively located on both sides of the lead screw, and the push plate is connected to these slide rails through sliding blocks to ensure the stable movement of the push plate along a straight path during the pushing process.

[0009] Preferably, an integrated sensor is provided on one side above the mounting plate, and a safety light curtain is provided on the other side. The integrated sensor is used to detect the position, presence or absence, and clamping state of the battery pack to ensure the accuracy and safety of the operation. The safety light curtain on the other side forms an invisible safety protection barrier. Once a part of the operator's body or other foreign objects cross the light curtain, the equipment will immediately stop running to protect the operator from being injured by moving parts.

[0010] Preferably, a robotic arm connection port is provided at the top of the main body frame. The top of the main body frame is designed with robotic arm connection ports. These interfaces allow the device to be seamlessly docked with an external robotic arm or automation system. In this way, the device can become a part of a larger automated production line, improving production efficiency and flexibility. The robotic arm can be used to perform complex operations, such as flipping, tilting of the battery pack, or more advanced assembly tasks.

[0011] The advantages of the present utility model are as follows:

[0012] Through automated positioning, clamping, and pushing operations, the present utility model significantly reduces manual participation, thereby accelerating the production rhythm and improving the overall production efficiency. The precise mechanical structure and control system ensure high precision during the conveying and positioning of the battery pack, thus improving product quality. The integrated safety protection devices and sensors reduce the risk of direct contact between operators and mechanical equipment, enhancing the safety of the working environment. The robotic arm connection port in the design enables the device to be flexibly integrated into a larger automated production line, enhancing the scalability of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0014] Figure 1 It is a schematic structural diagram of the present utility model.

[0015] Figure 2 It is a partial structural diagram of the present utility model.

[0016] Figure 3 It is a top view structural diagram of the present utility model.

[0017] In the figure: 1, positioning cylinder; 2, guide rod; 3, stepping motor; 4, slide rail; 5, lead screw; 6, roller conveyor belt; 7, battery pack; 8, main body frame; 9, pressing plate; 10, conveyor belt drive motor; 11, robotic arm connection port; 12, integrated sensor; 13, safety light curtain. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model. Embodiment

[0019] Please refer to Figures 1-3As shown in the figure, an automatic positioning, clamping and pushing device for an energy storage battery pack includes a main body frame 8, and is characterized in that: a roller conveyor belt 6 is installed at the center of the bottom of the main body frame 8. The roller conveyor belt 6 is a common product on the market and can be directly purchased. An energy storage battery pack 7 is provided at the center of the roller conveyor belt 6. Clamping mechanisms are provided on both sides of the main body frame 8. The number of the clamping mechanisms is 2 groups and they are arranged correspondingly. A pushing mechanism is provided below the top of the main body frame 8.

[0020] In this embodiment, the roller conveyor belt 6 is composed of a plurality of rotating rollers. A conveyor belt drive motor 10 associated with the roller conveyor belt 6 is provided below the roller conveyor belt 6.

[0021] In this embodiment, the clamping mechanism includes a mounting plate which is associated with the main body frame 8. A positioning cylinder 1 is provided on the mounting plate. The positioning cylinder 1 is a common product on the market and can be directly purchased. One end of the positioning cylinder 1 is connected with a pressing plate 9. Guide rods 2 are provided on both sides of the positioning cylinder 1. The part of the pressing plate 9 designed to contact the surface of the battery pack 7 is covered with anti-slip material to increase the stability during clamping. The guide rods 2 on both sides of the positioning cylinder 1 ensure the linear movement of the pressing plate 9 during the clamping process and avoid deviation.

[0022] In this embodiment, the pushing mechanism includes a lead screw 5. A stepping motor 3 is provided above the lead screw 5. The stepping motor 3 and the lead screw 5 are both common products on the market and can be directly purchased. The stepping motor 3 is associated with the main body frame 8. Slide rails 4 are provided on both sides of the lead screw 5. The number of the slide rails 4 is 2 and they are arranged correspondingly with the lead screw 5 as the central dividing line. The lead screw 5 and the slide rails 4 are both fixed to the bottom of the main body frame 8 by screwing. A push plate is connected to one side of the lead screw 5 and the slide rails 4 together. Both ends of the lead screw 5 of the pushing mechanism are supported on the main body frame 8 by bearings to ensure the stability and accuracy during its rotation. The stepping motor 3 is installed above the lead screw 5 and is connected to the lead screw 5 through a precision connection mechanism to achieve precise speed and position control. The two slide rails 4 are respectively located on both sides of the lead screw 5. The push plate is connected to these slide rails 4 through sliding blocks to ensure the stable movement of the push plate along a straight path during the pushing process.

[0023] In this embodiment, an integrated sensor 12 is provided on one side above the mounting plate, and a safety light curtain 13 is provided on the other side. The integrated sensor 12 and the safety light curtain 13 are both common products on the market and can be directly purchased. The integrated sensor 12 is used to detect the position, presence and clamping state of the battery pack 7 to ensure the accuracy and safety of the operation. The safety light curtain 13 on the other side forms an invisible safety protection barrier. Once the body part of an operator or other foreign objects cross the light curtain, the equipment will immediately stop running to protect the operator from being injured by moving parts.

[0024] In this embodiment, a robotic arm connection port 11 is provided at the top of the main frame 8. The top of the main frame 8 is designed with a robotic arm connection port 11. These interfaces allow the device to be seamlessly docked with an external robotic arm or automation system. In this way, the device can become part of a larger automated production line, improving production efficiency and flexibility. The robotic arm can be used to perform complex operations, such as flipping, tilting the battery pack 7, or more advanced assembly tasks.

[0025] The implementation principle of this embodiment is as follows: The battery pack 7 is placed on the roller conveyor belt 6. The conveyor belt is powered by the conveyor belt drive motor 10 below. The battery pack 7 is smoothly conveyed to a predetermined position through the rotation of the rollers; when the battery pack 7 reaches the designated position, the clamping mechanisms on both sides precisely position and clamp the battery pack 7 through the positioning cylinder 1 and the pressure plate 9 on the mounting plate. The guide rod 2 ensures that the pressure plate 9 moves in a straight line during the clamping process to prevent deviation; the stepping motor 3 in the pushing mechanism is started, driving the lead screw 5 to rotate, and the push plate pushes the battery pack 7 forward along the slide rail 4, smoothly moving it into the supporting energy storage cabinet. During the whole process, the integrated sensor 12 continuously monitors the position and state of the battery pack 7, and the safety light curtain 13 provides safety protection. Once an abnormal intrusion is detected, the device will immediately stop running to ensure the safety of the operator and the device; through the robotic arm connection port 11, more advanced automated operations, such as complex actions like flipping and tilting, are achieved, further improving the flexibility and automation level of production.

[0026] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0027] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. An automatic positioning, clamping and pushing device for an energy storage battery pack, comprising a main frame (8), characterized in that: A roller conveyor belt (6) is installed at the center of the bottom of the main frame (8), and an energy storage battery group (7) is arranged at the center of the roller conveyor belt (6). Clamping mechanisms are arranged on both sides of the main frame (8), and the number of the clamping mechanisms is 2 groups and they are arranged correspondingly. A pushing mechanism is arranged below the top of the main frame (8).

2. The automatic positioning, clamping and pushing device for energy storage battery pack according to claim 1 is characterized in that: The roller conveyor belt (6) is composed of a plurality of rotating rollers, and a conveyor belt drive motor (10) associated with the roller conveyor belt (6) is provided below the roller conveyor belt (6).

3. The automatic positioning, clamping and pushing device for energy storage battery pack according to claim 1 is characterized in that: The clamping mechanism comprises a mounting plate, the mounting plate is associated with a main frame (8), a positioning cylinder (1) is provided on the mounting plate, one end of the positioning cylinder (1) is connected to a pressure plate (9), and guide rods (2) are provided on both sides of the positioning cylinder (1).

4. The automatic positioning, clamping and pushing device for energy storage battery pack according to claim 1 is characterized in that: The pushing mechanism comprises a lead screw (5), a stepping motor (3) is arranged above the lead screw (5), the stepping motor (3) is associated with a main frame (8), slide rails (4) are arranged on both sides of the lead screw (5), the number of the slide rails (4) is 2 and they are arranged correspondingly with the lead screw (5) as the center dividing line, and a push plate is commonly connected to one side of the lead screw (5) and the slide rail (4).

5. The automatic positioning, clamping and pushing device for energy storage battery pack according to claim 3 is characterized in that: An integrated sensor (12) is provided on one side above the mounting plate, and a safety light curtain (13) is provided on the other side.

6. The automatic positioning, clamping and pushing device for energy storage battery pack according to claim 1, Features: A mechanical arm connection port (11) is provided on the top of the main frame (8).

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