Stacking and aligning device
By setting a flexible airbag and an air pump system on the baffle of the cardboard stacking device, the problem of collision between the cardboard and the partition is solved, and the effect of reducing cardboard damage and reducing production costs is achieved.
Patent Information
- Application Number
- CN202421975833.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing partition system causes collision between cardboard and partition during cardboard stacking, causing cardboard damage, noise, vibration and equipment wear, affecting production efficiency and cost.
A stacking and coding device is designed, including a plurality of flexible airbags on the baffle, maintaining the airbag expansion through an air pump, forming an air curtain to absorb the energy of cardboard collision and reducing the collision between cardboard and partition.
Effectively reduce or eliminate collisions between cardboard and partitions, reduce cardboard damage, improve production quality, reduce production costs, and protect the production environment.
Smart Images

Figure CN222934896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cardboard processing, and particularly relates to a stacking and aligning device. Background Art
[0002] In the cardboard production and packaging industries, the stacking of cardboard is a crucial link, which is directly related to the quality of the final product and production efficiency. Traditionally, a partition system is often used in the cardboard stacking process to control the number of cardboard stacked on the conveyor belt. This system realizes the separation and stacking of cardboard through the lifting movement of the partition above the conveyor belt. When the preset stacking number is reached, the partition rises, enabling the stacked cardboard to continue moving forward along the conveyor belt, while the subsequent cardboard stays in place waiting for the next stacking.
[0003] However, the existing partition blocking cardboard stacking technology has obvious defects. Specifically, during the process of the partition blocking the cardboard from advancing, due to the continuous operation of the conveyor belt and the inertia of the cardboard, the front end of the cardboard often collides with the partition. Such collisions will not only cause physical damages such as scratches and indentations on the cardboard surface, but may also cause the cardboard to break or deform severely in serious cases, seriously affecting the overall usability and subsequent processing performance of the cardboard.
[0004] In addition, the collisions may also generate noise and vibration, having an adverse impact on the production environment and equipment. In the long run, frequent collisions will also accelerate the wear of the partition and the conveyor belt, increasing the equipment maintenance cost and production downtime. Summary of the Utility Model
[0005] The utility model aims to at least solve one of the technical problems existing in the prior art. For this purpose, the utility model provides a stacking and aligning device, which can reduce the collision between the cardboard and the partition during the cardboard stacking process, so as to improve the cardboard production quality, reduce the production cost and protect the production environment.
[0006] A stacking and aligning device according to an embodiment of the utility model includes:
[0007] A frame, on which a first conveyor belt and a second conveyor belt for conveying cardboard are provided;
[0008] A third conveyor belt, arranged at the end of the second conveyor belt, and the height of the third conveyor belt is lower than that of the second conveyor belt;
[0009] A blocking assembly, including a bracket arranged above the third conveyor belt, a baffle that can lift perpendicular to the third conveyor belt is arranged on the bracket, a clamping plate that can slide horizontally along the third conveyor belt is arranged on the side wall of the bracket, a driving member for driving the movement of the baffle and the clamping plate is also installed on the bracket, and a flexible airbag is installed on the side of the baffle facing the second conveyor belt.
[0010] According to some embodiments of the present utility model, a plurality of flexible air bags are equidistantly arranged along the width direction of the baffle. The flexible air bags are in a strip-shaped structure, and their bottom ends are flush with the bottom surface of the baffle.
[0011] According to some embodiments of the present utility model, an air pump is arranged on one side of the baffle away from the flexible air bags. The air outlet end of the air pump is connected to a plurality of the flexible air bags through a pipeline. An air outlet pipe is fixedly connected to the top wall of the flexible air bag, and the air outlet rate of the air outlet pipe is equal to the air delivery rate of the air pump.
[0012] According to some embodiments of the present utility model, the air outlet pipe is in a U-shaped structure with one end for air inlet and the other end for air outlet. The air inlet end of the air outlet pipe is connected to the flexible air bag, and the air outlet end of the air outlet pipe extends to the front side of the flexible air bag.
[0013] According to some embodiments of the present utility model, a pipe seat is installed on the outer wall of each air outlet pipe, and the pipe seat is fixedly connected to the side wall of the baffle.
[0014] According to some embodiments of the present utility model, the driving member includes a first cylinder and a second cylinder. The first cylinder is fixedly installed on the side wall of the bracket, the telescopic end of the first cylinder is fixedly connected to the side wall of the clamping plate, the second cylinder is fixedly installed on the top of the bracket, and the telescopic end of the second cylinder is fixedly connected to the baffle.
[0015] According to some embodiments of the present utility model, it further includes a conveyor arranged above the first conveyor belt and a pressure roller rotatably installed inside the conveyor. The pressure roller is arranged in parallel with the first conveyor belt, and a gap for a single cardboard to pass through is left between the outer wall of the pressure roller and the top surface of the first conveyor belt.
[0016] According to some embodiments of the present utility model, a swing frame is rotatably arranged on the top of the frame, and a plurality of pressure wheels are rotatably installed on the swing frame. The pressure wheels are arranged above the end of the second conveyor belt.
[0017] According to some embodiments of the present utility model, it further includes a pressing assembly arranged above the frame for pressing the cardboard conveyed on the first conveyor belt;
[0018] The pressing assembly includes,
[0019] A rotating shaft rotatably installed on the top of the frame;
[0020] A plurality of pressing strips equidistantly arranged along the axis direction of the rotating shaft;
[0021] An electric telescopic rod, one end of which is rotatably installed on the side wall of the frame, and the other end of which is rotatably connected to a connecting rod. The end of the connecting rod away from the electric telescopic rod is fixedly connected to the outer wall of one end of the rotating shaft.
[0022] According to some embodiments of the present utility model, the frame has an input end and an output end. The first conveyor belt is arranged at the input end of the frame, the second conveyor belt is arranged at the output end of the frame, and the first conveyor belt and the second conveyor belt are at the same horizontal height.
[0023] A stacking and aligning device according to an embodiment of the present utility model has at least the following beneficial effects:
[0024] 1. In the present utility model, a plurality of flexible air bags arranged on the baffle can endow the surface of the baffle with a certain elastic buffering effect. The flexible air bags reduce or eliminate the collision between the cardboard and the partition, mitigate the damage caused by the collision to the cardboard, so as to improve the production quality of the cardboard, reduce the production cost and protect the production environment.
[0025] 2. In the present utility model, the air pump can convey gas into the interior of the flexible air bag, thereby ensuring that the flexible air bag is always in an inflated state. At the same time, the gas entering the interior of the flexible air bag will be ejected from the air outlet pipe and act on the front side of the flexible air bag, so that an air curtain is formed on the front side of the flexible air bag. The air curtain can further absorb the energy generated when the cardboard collides with the flexible air bag, and mitigate the damage caused by the collision to the cardboard.
[0026] 3. In the present utility model, the pipe seat can fix the position of the air outlet pipe, prevent the air outlet pipe from displacing along with the deformation of the flexible air bag, and improve the installation stability of the air outlet pipe.
[0027] The additional aspects and advantages of the present utility model will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0029] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0030] Figure 2 is a schematic diagram of the distribution structure of the first conveyor belt, the second conveyor belt and the third conveyor belt in the present utility model;
[0031] Figure 3 is a schematic diagram of the structure of the barrier component in the present utility model;
[0032] Figure 4It is a schematic cross-sectional structure diagram of the barrier component in the present utility model;
[0033] Figure 5 It is a schematic cross-sectional structure diagram of the baffle in the present utility model.
[0034] Reference numerals: 1, frame; 2, first conveyor belt; 3, second conveyor belt; 4, third conveyor belt; 5, swing frame; 6, pressure wheel; 7, conveyor; 8, pressure roller; 9, rotating shaft; 10, pressure strip; 11, electric telescopic rod; 12, connecting rod; 13, bracket; 14, first cylinder; 15, clamping plate; 16, second cylinder; 17, baffle; 18, air pump; 19, flexible airbag; 20, air outlet pipe; 21, pipe seat. Detailed implementation manners
[0035] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model, and should not be construed as a limitation of the present utility model.
[0036] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0037] In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including the present number, and above, below, within, etc. are understood as including the present number. If the first and the second are described, it is only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0038] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed, connected and joined" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0039] A stacking and aligning device according to an embodiment of the present utility model will be described below with reference to the drawings.
[0040] Referring to Figures 1-5 , an embodiment of a stacking and aligning device is provided in the present utility model.
[0041] A stacking and aligning device according to an embodiment of the present utility model includes: a frame 1, on which a first conveyor belt 2 and a second conveyor belt 3 for conveying cardboard are provided; a third conveyor belt 4, arranged at the end of the second conveyor belt 3, and the height of the third conveyor belt 4 is lower than that of the second conveyor belt 3; a blocking assembly, including a bracket 13 arranged above the third conveyor belt 4, on which a baffle 17 that can lift perpendicular to the third conveyor belt 4 is provided, a clamping plate 15 that can slide horizontally along the third conveyor belt 4 is provided on the side wall of the bracket 13, and a driving member for driving the movement of the baffle 17 and the clamping plate 15 is further installed on the bracket 13, and a flexible airbag 19 is installed on the side of the baffle 17 facing the second conveyor belt 3.
[0042] Specifically, the cardboard is conveyed to the second conveyor belt 3 through the first conveyor belt 2, and then conveyed to the third conveyor belt 4 through the second conveyor belt 3. When stacking the cardboard is required, the baffle 17 is lowered so that the bottom end of the baffle 17 fits the top surface of the third conveyor belt 4, thereby blocking the cardboard conveyed on the third conveyor belt 4. Since there is a height difference between the third conveyor belt 4 and the second conveyor belt 3, the cardboard falling on the third conveyor belt 4 is stacked on the third conveyor belt 4. After the cardboard is stacked, the stacked cardboard is compacted once by the clamping plate 15. After compaction, the baffle 17 is lifted, and the third conveyor belt 4 conveys the stacked cardboard to the next processing step.
[0043] When the cardboard on the second conveyor belt 3 is conveyed to the third conveyor belt 4, a plurality of flexible airbags 19 provided on the baffle 17 can make the surface of the baffle 17 have a certain elastic buffering effect. The flexible airbags 19 reduce or eliminate the collision between the cardboard and the partition, reduce the damage caused by the collision to the cardboard, so as to improve the production quality of the cardboard, reduce the production cost and protect the production environment.
[0044] Referring to Figure 5 , in some embodiments of the present utility model, a plurality of flexible airbags 19 are equidistantly arranged along the width direction of the baffle 17, and the flexible airbags 19 are in a strip-shaped structure, and their bottom ends are flush with the bottom surface of the baffle 17.
[0045] Specifically, the flexible airbags 19 are designed to be strip-shaped to adapt to the height of the cardboard stack.
[0046] Referring to Figure 4 and Figure 5, in some embodiments of the present utility model, an air pump 18 is provided on the side of the baffle 17 away from the flexible airbag 19. The air outlet end of the air pump 18 is connected to a plurality of flexible airbags 19 through a pipeline. An air outlet pipe 20 is fixedly connected to the top wall of the flexible airbag 19, and the air outlet rate of the air outlet pipe 20 is equal to the air delivery rate of the air pump 18; the air outlet pipe 20 is a U-shaped structure with one end for air intake and the other end for air outlet. The air intake end of the air outlet pipe 20 is connected to the flexible airbag 19, and the air outlet end of the air outlet pipe 20 extends to the front side of the flexible airbag 19.
[0047] Specifically, the air pump 18 can be used to deliver gas into the flexible airbag 19, thereby ensuring that the flexible airbag 19 is always in an inflated state. At the same time, the gas entering the flexible airbag 19 will be ejected from the air outlet pipe 20 and act on the front side of the flexible airbag 19, forming an air curtain on the front side of the flexible airbag 19. The air curtain can further absorb the energy generated when the cardboard collides with the flexible airbag 19, reducing the damage caused by the collision to the cardboard.
[0048] Refer to Figure 5 , in some embodiments of the present utility model, a pipe seat 21 is installed on the outer wall of each air outlet pipe 20, and the pipe seat 21 is fixedly connected to the side wall of the baffle 17.
[0049] Specifically, the pipe seat 21 can fix the position of the air outlet pipe 20, preventing the air outlet pipe 20 from shifting with the deformation of the flexible airbag 19 and improving the installation stability of the air outlet pipe 20.
[0050] Refer to Figure 3 and Figure 4 , in some embodiments of the present utility model, the driving member includes a first cylinder 14 and a second cylinder 16. The first cylinder 14 is fixedly installed on the side wall of the bracket 13, and the telescopic end of the first cylinder 14 is fixedly connected to the side wall of the clamping plate 15. The second cylinder 16 is fixedly installed on the top of the bracket 13, and the telescopic end of the second cylinder 16 is fixedly connected to the baffle 17.
[0051] Specifically, the first cylinder 14 can push the clamping plate 15 to displace towards the third conveyor belt 4. By cooperating with two clamping plates 15, the cardboard stacked on the third conveyor belt 4 can be pressed tightly, preventing the stacked cardboard from having a left-right position deviation and improving the stacking stability.
[0052] Refer to Figure 1 , in some embodiments of the present utility model, it further includes a conveyor 7 arranged above the first conveyor belt 2 and a pressure roller 8 rotatably installed inside the conveyor 7. The pressure roller 8 is arranged in parallel with the first conveyor belt 2, and there is a gap for a single cardboard to pass through between the outer wall of the pressure roller 8 and the top surface of the first conveyor belt 2.
[0053] Specifically, by rotating the pressing roller 8, the cardboard conveyed on the first conveyor belt 2 can be spread out, thereby preventing adjacent cardboard from stacking together and affecting the stacking of cardboard.
[0054] Referring to Figure 1 , in some embodiments of the present utility model, a swing frame 5 is rotatably arranged on the top of the frame 1, and a plurality of pressing wheels 6 are rotatably installed on the swing frame 5. The pressing wheels 6 are arranged above the end of the second conveyor belt 3.
[0055] Specifically, through the cooperation of the arranged swing frame 5 and the pressing wheels 6, the cardboard conveyed on the second conveyor belt 3 can be pressed to slow down the speed at which the cardboard falls onto the third conveyor belt 4.
[0056] Referring to Figure 2 , in some embodiments of the present utility model, it further includes a pressing assembly arranged above the frame 1 for pressing the cardboard conveyed on the first conveyor belt 2.
[0057] Among them, the pressing assembly includes: a rotating shaft 9 rotatably installed on the top of the frame 1; a plurality of pressing strips 10 arranged at equal intervals along the axis direction of the rotating shaft 9; an electric telescopic rod 11, one end of which is rotatably installed on the side wall of the frame 1, and the other end of which is rotatably connected with a connecting rod 12. The end of the connecting rod 12 far from the electric telescopic rod 11 is fixedly connected with the outer wall of one end of the rotating shaft 9.
[0058] Specifically, the electric telescopic rod 11 can push one end of the connecting rod 12 to rotate. The connecting rod 12 can drive the rotating shaft 9 fixed to it to rotate. The rotating shaft 9 drives the pressing strips 10 arranged on it to rotate, so as to adjust the angle change between the pressing strips 10 and the cardboard conveying direction, and drive the pressing strips 10 to press on the cardboard, which can press the cardboard, limit the number of cardboard entering, and enable the cardboard to stay in place and wait for the next stacking.
[0059] Referring to Figure 2 , in some embodiments of the present utility model, the frame 1 has an input end and an output end. The first conveyor belt 2 is arranged at the input end of the frame 1, and the second conveyor belt 3 is arranged at the output end of the frame 1. The first conveyor belt 2 and the second conveyor belt 3 are at the same horizontal height.
[0060] Specifically, through the cooperation of the arranged first conveyor belt 2 and the second conveyor belt 3, the cardboard can be input from the input end of the frame 1 and output from the output end, realizing the effect of conveying the cardboard from one side of the frame 1 to the other side.
[0061] In the description of this specification, the descriptions referring to terms such as "one embodiment, some embodiments, illustrative embodiments, examples, specific examples or some examples" mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0062] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments. Various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those of ordinary skill in the relevant art.
Claims
1. A stacking and aligning device, characterized in that: include: A frame (1) on which a first conveyor belt (2) and a second conveyor belt (3) for conveying cardboard are arranged; A third conveyor belt (4) is arranged at the end of the second conveyor belt (3), and the height of the third conveyor belt (4) is lower than that of the second conveyor belt (3); The blocking assembly comprises a bracket (13) arranged on the upper part of the third conveyor belt (4), the bracket (13) being provided with a baffle (17) which can be raised and lowered perpendicular to the third conveyor belt (4), the side wall of the bracket (13) being provided with a clamping plate (15) which can slide horizontally along the third conveyor belt (4), the bracket (13) being further provided with a driving member for driving the baffle plate (17) and the clamping plate (15) to move, and a flexible air bag (19) being provided on the side of the baffle plate (17) facing the second conveyor belt (3).
2. A stacking and aligning device according to claim 1, characterized in that: A plurality of the flexible airbags (19) are arranged equidistantly along the width direction of the baffle (17); the flexible airbags (19) are in a long strip-shaped structure, and the bottom end thereof is flush with the bottom surface of the baffle (17).
3. A stacking and aligning device according to claim 2, characterized in that: An air pump (18) is provided on a side of the baffle (17) away from the flexible airbag (19); an air outlet end of the air pump (18) is connected to the plurality of flexible airbags (19) via a pipeline; an air outlet pipe (20) is fixedly connected to the top wall of the flexible airbag (19); and an air outlet rate of the air outlet pipe (20) is equal to an air delivery rate of the air pump (18).
4. A stacking and aligning device according to claim 3, characterized in that: The air outlet pipe (20) is a U-shaped structure with air intake at one end and air outlet at the other end; the air intake end of the air outlet pipe (20) is in communication with the flexible airbag (19), and the air outlet end of the air outlet pipe (20) extends to the front side of the flexible airbag (19).
5. A stacking and aligning device according to claim 4, characterized in that: A pipe seat (21) is mounted on the outer wall of each of the air outlet pipes (20), and the pipe seat (21) is fixedly connected to the side wall of the baffle (17).
6. A stacking and aligning device according to claim 1, characterized in that: The driving member comprises a first cylinder (14) and a second cylinder (16); the first cylinder (14) is fixedly mounted on a side wall of the bracket (13); a telescopic end of the first cylinder (14) is fixedly connected to a side wall of a clamping plate (15); the second cylinder (16) is fixedly mounted on a top of the bracket (13); and a telescopic end of the second cylinder (16) is fixedly connected to a baffle (17).
7. The stacking and alignment device according to claim 1, characterized in that: It also comprises a conveyor (7) arranged on the upper part of the first conveyor belt (2) and a pressure roller (8) rotatably mounted on the inner side of the conveyor (7), wherein the pressure roller (8) and the first conveyor belt (2) are arranged in parallel, and a gap is left between the outer wall of the pressure roller (8) and the top surface of the first conveyor belt (2) for a single cardboard to pass through.
8. The stacking and aligning device according to claim 1, characterized in that: A swing frame (5) is rotatably mounted on the top of the frame (1), and a plurality of pressure wheels (6) are rotatably mounted on the swing frame (5). The pressure wheels (6) are arranged above the end of the second conveyor belt (3).
9. The stacking and alignment device according to claim 1, characterized in that: It also includes a pressing assembly arranged above the frame (1) and used for pressing the cardboard conveyed on the first conveyor belt (2); The clamping assembly comprises: A rotating shaft (9) is rotatably mounted on the top of the frame (1); A plurality of pressure strips (10) are arranged equidistantly along the axis of the rotating shaft (9); An electric telescopic rod (11) has one end rotatably mounted on the side wall of the frame (1), and the other end is rotatably connected to a connecting rod (12); an end of the connecting rod (12) away from the electric telescopic rod (11) is fixedly connected to the outer wall of one end of the rotating shaft (9).
10. The stacking and alignment device according to claim 1, characterized in that: The frame (1) has an input end and an output end, the first conveyor belt (2) is arranged at the input end of the frame (1), and the second conveyor belt (3) is arranged at the output end of the frame (1), and the first conveyor belt (2) and the second conveyor belt (3) are at the same horizontal height.