Power supply cable unwinding device for underground electromechanical equipment
By designing a downhole electromechanical equipment power supply cable unwinding device with adjustable straightening and wire release mechanism, the problem of manual straightening and traction after unwinding in the prior art is solved, and the cable is automatically straightened and unwinded, which improves work efficiency.
Patent Information
- Application Number
- CN202421828145.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing downhole electromechanical equipment power supply cable unwinding device is troublesome to operate. After unwinding, the cable needs to be straightened manually, and staff need to pull the cable into the laying duct or frame, which is cumbersome to operate.
A downhole electromechanical equipment power supply cable unwinding device including an adjustable straightening and laying mechanism is designed. The support frame is driven to rotate by a stepper motor to drive the straightening and guiding structure to move to the ground line transmission trough position, and the direction of the straightening and guiding structure is adjusted through an electric telescopic rod, so that the cable line automatically falls into the line transmission trough, and completes straightening and unwinding.
Automatic straightening and unwinding of cables is achieved, reducing manual operation, improving work efficiency, and avoiding the separate straightening process after cable bending.
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Figure CN222934960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromechanical equipment installation, in particular to an underground electromechanical equipment power supply cable unwinding device. Background Art
[0002] The power supply of underground electromechanical equipment is an important link in the production process of coal mines and other underground mines. It is responsible for providing electricity to all equipment, machines and miners in the mining area. The mine power supply system is mainly composed of multiple components such as generator sets, substations, transmission lines, distribution devices and transmission shafts. These parts work together to provide stable power to the mine. The routing of the transmission line requires the assistance of cable pay-off devices to unwind the cable and lay it on the planned transmission trough or ground transmission rack.
[0003] According to the "A winding device for underground power supply cables in coal mines" provided by Chinese patent authorization announcement No. CN213802313U, the push handle can be pressed to drive the push rod to move, and the push rod can be used to drive the sliding rod, the L-shaped transmission rod and the arc-shaped clamping plate to move in turn until the distance between the two arc-shaped clamping plates is large enough to insert the power supply cable. Stop pressing, insert the power supply cable between the two arc-shaped clamping plates, and then release the push handle. Under the action of the strong spring, the arc-shaped clamping plate clamps the power supply cable, which is convenient for quickly clamping and disassembling the ends of power supply cables of different sizes, thereby improving versatility.
[0004] In the above document, the winding reel is driven by a motor for winding, and the unwinding is also simply unwinding by the motor, which is simple to operate. However, the cable is bent after unwinding, and the staff needs to use tools to straighten it when unwinding. In addition, the wire trough and wire rack are generally located on both sides of the device. After unwinding, the staff still needs to pull the cable in, which is relatively troublesome to operate.
[0005] Therefore, it is necessary to design a cable unwinding device for underground electromechanical equipment power supply to solve the problem. Utility Model Content
[0006] The utility model provides a power supply cable unwinding device for underground electromechanical equipment, which solves the above-mentioned technical problems.
[0007] To solve the above technical problems, a power cable unreeling device for underground electromechanical equipment provided by the utility model includes a push frame and a support seat fixed to the rear of a moving trolley. A group of chutes are provided in the middle of the top of the moving trolley. A group of sliders are fixed on both sides of the bottom of the support seat, and the group of sliders are slidably connected in the group of chutes. A reduction motor is fixed on one side of the support seat, and a unreeling disc is movably installed through a bearing on the other side. The output shaft of the reduction motor is in transmission connection with the unreeling disc. A right-angle frame is fixed in the middle of the support seat, and an auxiliary guide wheel is fixed on the right-angle frame, near the middle position of the unreeling disc. An adjustable straightening and unreeling mechanism is also installed on the upper part of the moving trolley;
[0008] The adjustable straightening and unreeling mechanism includes a stepping motor fixed inside the moving trolley and a support frame movably installed on the top of the moving trolley through a rotating shaft. The output shaft of the stepping motor is in transmission connection with the support frame. The front and rear distances of the upper and lower parts of the support frame are different. The upper and lower edges of the support frame are symmetrically connected to two rotating shaft seats through rotating shafts. The two rotating shaft seats are respectively rotatably connected to a straightening and guiding structure and an electric telescopic rod up and down. The extending end of the electric telescopic rod is also provided with a rotating shaft seat, and is rotatably connected to the straightening and guiding structure through the inclination of the rotating shaft seat. A locking bolt is threadedly connected to the upper part of the support frame and abuts against the rotating shaft of the upper rotating shaft seat.
[0009] Preferably, the auxiliary guide wheel includes a U-shaped frame fixed on the right-angle frame, and two guide wheels are installed horizontally through a rotating shaft inside the U-shaped frame.
[0010] Preferably, the straightening and guiding structure includes a U-shaped seat rotatably connected to the upper rotating shaft seat. An activity groove is provided on one side inside the U-shaped seat, and a plurality of second straightening wheels are movably installed through a rotating shaft in the activity groove. A transmission mechanism is drivingly installed between the plurality of second straightening wheels. A guiding rod is connected up and down on one side inside the U-shaped seat. The two guiding rods are fixedly connected to an adjusting seat. The middle of the adjusting seat is movably connected to an adjusting screw, and the adjusting screw threadedly penetrates through the U-shaped seat. A plurality of first straightening wheels are movably connected through a rotating shaft inside the adjusting seat.
[0011] Preferably, a guiding wheel is installed on the top of the U-shaped seat to cooperate with the auxiliary guide wheel for guiding.
[0012] Preferably, the transmission mechanism includes an outer cover fixed on the U-shaped seat and a driving motor fixedly installed inside the U-shaped seat. A plurality of gears are arranged inside the outer cover. The rotating shafts connected to the plurality of second straightening wheels penetrate through the U-shaped seat and are respectively fixedly connected to the plurality of gears. The output shaft of the driving motor penetrates through the U-shaped seat and is in transmission connection with one of the second straightening wheels. A transmission chain is in transmission connection between the plurality of gears.
[0013] Preferably, a storage battery is installed inside the moving trolley, and a controller is fixedly installed on the push frame. The controller is electrically connected to the storage battery, the reduction motor, the stepping motor, the electric telescopic rod and the driving motor respectively.
[0014] Preferably, a cable reel can be sleeved on the reduction motor, and the cable passes through the auxiliary guide wheel and is guided by the guide wheel and then penetrates downward between a plurality of second straightening wheels and a plurality of first straightening wheels for straightening.
[0015] Compared with the related art, a cable unwinding device for underground electromechanical equipment power supply provided by the present utility model has the following beneficial effects:
[0016] Provided by the present utility model, through the adjustable straightening and unwinding mechanism, according to the position of the ground cable trough in the underground passage, the stepping motor rotates to drive the support frame to rotate, so that the straightening and guiding structure moves to the position of the ground cable trough. The direction of the straightening and guiding structure is adjusted by the locking bolt, and then the inclination of the straightening and guiding structure is controlled by controlling the electric telescopic rod, so that the cable can directly fall into the position of the ground cable trough without manual traction.
[0017] Provided by the present utility model, adopting the straightening and guiding structure, the cable passes through the auxiliary guide wheel, is guided by the guide wheel and then penetrates downward between a plurality of second straightening wheels and a plurality of first straightening wheels. Then the adjusting screw is rotated to drive the displacement of the first straightening wheel in the adjusting seat, so that the cable is squeezed by the plurality of second straightening wheels and the plurality of first straightening wheels. Later, the driving motor cooperates with a plurality of gears and transmission chains to drive the plurality of second straightening wheels to rotate clockwise and cooperate with the plurality of first straightening wheels to straighten and pull the cable downward, and the straightening is completed during the unwinding process without wasting time for separate straightening. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of a cable unwinding device for underground electromechanical equipment power supply of the present utility model;
[0019] Figure 2 It is a schematic diagram of the adjustable straightening and unwinding mechanism of the present utility model;
[0020] Figure 3 It is a schematic diagram of the straightening and guiding structure of the present utility model;
[0021] Figure 4 It is a schematic diagram of the transmission mechanism in the adjustable straightening and unwinding mechanism of the present utility model;
[0022] Figure 5 It is an internal schematic diagram of the adjustable straightening and unwinding mechanism of the present utility model.
[0023] Reference numerals in the figure: 1, mobile trolley; 11, chute; 2, pushing frame; 3, controller; 4, support base; 41, auxiliary guide wheel; 5, reduction motor; 6, unwind reel; 7, adjustable straightening and wire feeding mechanism; 71, stepper motor; 72, support frame; 73, locking bolt; 74, rotating shaft seat; 75, straightening and guiding structure; 751, U-shaped seat; 752, transmission mechanism; 753, adjusting seat; 7531, guide rod; 7532, adjusting screw; 754, first straightening wheel; 755, guide wheel; 756, second straightening wheel; 757, transmission chain; 758, drive motor; 759, gear; 76, electric telescopic rod. Detailed implementation manners
[0024] Embodiment 1 is given by Figures 1-5 A cable unwinding device for underground electromechanical equipment power supply, including a pushing frame 2 and a support base 4 fixed to the rear of the mobile trolley 1. A set of chutes 11 are provided in the middle of the top of the mobile trolley 1. A set of sliders are fixed on both sides of the bottom of the support base 4. The set of sliders are slidably connected in the set of chutes 11. The cross-sections of the sliders and the chutes 11 are convex and have a certain frictional force, so that they will not be displaced easily. A reduction motor 5 is fixed on one side of the support base 4, and an unwind reel 6 is movably installed on the other side through a bearing. The output shaft of the reduction motor 5 is in transmission connection with the unwind reel 6. A right-angle frame is fixed in the middle of the support base 4, and an auxiliary guide wheel 41 is fixed on the right-angle frame, near the middle position of the unwind reel 6. An adjustable straightening and wire feeding mechanism 7 is also installed on the upper part of the mobile trolley 1; the adjustable straightening and wire feeding mechanism 7 includes a stepper motor 71 fixed inside the mobile trolley 1 and a support frame 72 movably installed on the top of the mobile trolley 1 through a rotating shaft. The output shaft of the stepper motor 71 is in transmission connection with the support frame 72. The front and rear distances of the upper and lower parts of the support frame 72 are different. Two rotating shaft seats 74 are symmetrically connected to the upper and lower edges of the support frame 72 through rotating shafts. A straightening and guiding structure 75 and an electric telescopic rod 76 are respectively rotatably connected to the two rotating shaft seats 74 up and down. The extending end of the electric telescopic rod 76 is also installed with a rotating shaft seat 74, and is rotatably connected to the straightening and guiding structure 75 through the inclination of the rotating shaft seat 74. A locking bolt 73 is threadedly connected to the upper part of the support frame 72 and abuts against the rotating shaft of the upper rotating shaft seat 74.
[0025] Specifically, when the staff transports the electromechanical equipment to the underground and starts laying the circuit for underground power supply, the cable pay-off device is used to assist in cable pay-off. The side beside the pay-off is disassembled and opened, the cable reel is sleeved and fixed, and then reinstalled. The push frame 2 is grasped to push the mobile trolley 1 to move to the working site. According to the position of the ground cable trough in the underground passage, the adjustable straightening and pay-off mechanism 7 is controlled to rotate to the position of the ground cable trough. The controller 3 controls the stepping motor 71 to rotate, driving the support frame 72 to rotate, so that the straightening and guiding structure 75 moves to the position of the ground cable trough. Then the locking bolt 73 is loosened, so that the straightening and guiding structure 75 and the electric telescopic rod 76 can rotate through the rotating shaft seat 74, adjust the orientation so that the guiding direction of the guide wheel 755 faces the pay-off reel 6, and then the locking bolt 73 is tightened again for limiting; then the controller 3 controls the electric telescopic rod 76 to extend. Through the cooperation of the rotating shaft seat 74 between the electric telescopic rod 76 and the straightening and guiding structure 75 and the rotating shaft seat 74 on the support frame 72, the straightening and guiding structure 75 is tilted backward. Next, the support seat 4 is grasped and pushed with force to move it in the chute 11 for position adjustment, so that the auxiliary guide wheel 41 and the guide wheel 755 are on the same vertical plane.
[0026] In this embodiment, the auxiliary guide wheel 41 includes a U-shaped frame fixed on a right-angle frame. Two guide wheels are installed horizontally on the rotating shaft inside the U-shaped frame, and the cable is located between the two guide wheels for convenient guiding.
[0027] Embodiment 2, on the basis of Embodiment 1, the straightening and guiding structure 75 includes a U-shaped seat 751 rotatably connected to the upper rotating shaft seat 74. An activity groove is opened on one side inside the U-shaped seat 751. A plurality of straightening wheels II 756 are movably installed in the activity groove through a rotating shaft. A transmission mechanism 752 is drivingly installed between the plurality of straightening wheels II 756. A guide rod 7531 is connected up and down on one side inside the U-shaped seat 751. Two guide rods 7531 are fixedly connected to an adjustment seat 753. The middle of the adjustment seat 753 is movably connected with an adjustment screw 7532, and the adjustment screw 7532 threadedly penetrates through the U-shaped seat 751. A plurality of straightening wheels I 754 are movably connected inside the adjustment seat 753 through a rotating shaft. A guide wheel 755 is installed on the top of the U-shaped seat 751 to cooperate with the auxiliary guide wheel 41 for guiding;
[0028] The guide wheel 755 guides and penetrates downward between the plurality of straightening wheels II 756 and the plurality of straightening wheels I 754. Then the adjustment screw 7532 is rotated to drive the displacement of the straightening wheel I 754 in the adjustment seat 753, so that the cable is squeezed by the plurality of straightening wheels II 756 and the plurality of straightening wheels I 754
[0029] In this embodiment, the transmission mechanism 752 includes an outer cover fixed to the U-shaped seat 751 and a driving motor 758 fixedly installed inside the U-shaped seat 751. A plurality of gears 759 are arranged inside the outer cover. The rotating shafts connected to the plurality of second straightening wheels 756 penetrate the U-shaped seat 751 and are fixedly connected to the plurality of gears 759 respectively. The output shaft of the driving motor 758 penetrates the U-shaped seat 751 and is in transmission connection with one of the second straightening wheels 756. A transmission chain 757 is in transmission connection between the plurality of gears 759.
[0030] In this embodiment, the controller 3 synchronously controls the operation of the reduction motor 5 and the driving motor 758. The reduction motor 5 drives the unwinding reel 6 to unwind the cable. The driving motor 758 drives the plurality of second straightening wheels 756 to rotate clockwise through the plurality of gears 759 and the transmission chain 757 to cooperate with the plurality of first straightening wheels 754 to traction and straighten the cable downward. Since the U-shaped seat 751 is inclined, it is convenient for the straightened cable to fall into the ground conveying groove, thereby completing the laying of the power supply line for underground electromechanical equipment.
[0031] In this embodiment, a storage battery is installed inside the mobile trolley 1, and a controller 3 is fixedly installed on the pushing frame 2. The controller 3 is electrically connected to the storage battery, the reduction motor 5, the stepping motor 71, the electric telescopic rod 76, and the driving motor 758 respectively. The circuit operation is a conventional existing circuit. The circuits and controls involved in the present utility model are all prior arts and will not be elaborated herein.
[0032] In this embodiment, a cable reel can be sleeved on the reduction motor 5. The cable passes through the auxiliary guide wheel 41 and is guided downward through the guide wheel 755 and penetrates between the plurality of second straightening wheels 756 and the plurality of first straightening wheels 754 for straightening.
[0033] Working principle:
[0034] When the staff transports the electromechanical equipment to the underground and starts to lay the power supply circuit underground, the cable unwinding device is used to assist in cable unwinding. The side beside the unwinding is disassembled and opened, the cable reel is sleeved and fixed and then reinstalled. The pushing frame 2 is grasped to push the mobile trolley 1 to move to the working site. According to the position of the ground conveying groove in the underground passage, the adjustable straightening and unwinding mechanism 7 is controlled to rotate to the position of the ground conveying groove. The controller 3 controls the stepping motor 71 to rotate, driving the support frame 72 to rotate, so that the straightening and guiding structure 75 moves to the position of the ground conveying groove. Then the locking bolt 73 is loosened, so that the straightening and guiding structure 75 and the electric telescopic rod 76 can rotate through the rotating shaft seat 74, and the orientation is adjusted so that the guiding direction of the guide wheel 755 faces the unwinding reel 6, and then the locking bolt 73 is tightened again for limiting;
[0035] Then, the controller 3 controls the electric telescopic rod 76 to extend. Through the cooperation of the rotating shaft seats 74 between the electric telescopic rod 76 and the straightening guide structure 75 and the rotating shaft seats 74 on the support frame 72, the straightening guide structure 75 is tilted backward;
[0036] Next, grasp the support seat 4 and push it with force to make it move in the chute 11 for position adjustment, so that the auxiliary guide wheel 41 and the guide wheel 755 are on the same vertical horizontal plane. Then, the cable passes through the auxiliary guide wheel 41, is guided by the guide wheel 755 and penetrates downward between the multiple second straightening wheels 756 and the multiple first straightening wheels 754. Then, rotate the adjusting screw 7532 to drive the displacement of the first straightening wheel 754 in the adjusting seat 753, so that the cable is squeezed by the multiple second straightening wheels 756 and the multiple first straightening wheels 754;
[0037] The controller 3 synchronously controls the operation of the reduction motor 5 and the driving motor 758. The reduction motor 5 drives the unwinding reel 6 to unwind the cable, and the driving motor 758 drives the multiple second straightening wheels 756 to rotate clockwise through the multiple gears 759 and the transmission chain 757 to cooperate with the multiple first straightening wheels 754 to straighten and pull the cable downward. Since the U-shaped seat 751 is tilted, it is convenient for the straightened cable to fall into the ground conveying trough, thus completing the laying of the power supply line for the underground electromechanical equipment.
Claims
1. A cable unwinding device for underground electromechanical equipment, comprising a push frame (2) and a support seat (4) fixed to the rear of a trolley (1), characterized in that: A group of slide grooves (11) are provided in the middle of the top of the movable trolley (1), a group of sliders are fixed on both sides of the bottom of the support seat (4), and a group of sliders are slidably connected in a group of slide grooves (11); a reduction motor (5) is fixed on one side of the support seat (4), and a reel (6) is movably installed on the other side through a bearing, and the output shaft of the reduction motor (5) is connected to the reel (6) in a transmission manner; a right angle frame is fixed in the middle of the support seat (4), and an auxiliary guide wheel (41) is fixed on the right angle frame, near the middle of the reel (6); an adjustable straightening and unwinding mechanism (7) is also installed on the upper part of the movable trolley (1); The adjustable straightening and paying-out mechanism (7) comprises a stepper motor (71) fixed inside the moving trolley (1) and a support frame (72) movably mounted on the top of the moving trolley (1) via a rotating shaft, the output shaft of the stepper motor (71) is transmission-connected to the support frame (72), the front-to-back distances of the upper and lower parts of the support frame (72) are different, the upper and lower edges of the support frame (72) are symmetrically connected to two rotating shaft seats (74) via a rotating shaft, the two rotating shaft seats (74) are rotationally connected to a straightening guide structure (75) and an electric telescopic rod (76) respectively at the upper and lower parts, the protruding end of the electric telescopic rod (76) is also mounted with a rotating shaft seat (74), and is rotationally connected to the straightening guide structure (75) via the rotating shaft seat (74) by tilting, the upper part of the support frame (72) is threadedly connected to a locking bolt (73) and is in contact with the rotating shaft of the upper rotating shaft seat (74).
2. The underground electromechanical equipment power supply cable unwinding device according to claim 1, characterized in that: The auxiliary guide wheel (41) comprises a U-shaped frame fixed on a right-angle frame, and two guide wheels are installed on a transverse rotating shaft inside the U-shaped frame.
3. The underground electromechanical equipment power supply cable unwinding device according to claim 1, characterized in that: The straightening guide structure (75) comprises a U-shaped seat (751) rotatably connected to the upper rotating shaft seat (74); a movable groove is provided on one side of the interior of the U-shaped seat (751); a plurality of straightening wheels (756) are movably installed in the movable groove via a rotating shaft; a transmission mechanism (752) is driven and installed between the plurality of straightening wheels (756); a guide rod (7531) is connected to the upper and lower processes of one side of the interior of the U-shaped seat (751); the two guide rods (7531) are fixedly connected to an adjustment seat (753); an adjustment screw (7532) is movably connected to the middle of the adjustment seat (753); and the adjustment screw (7532) is threadedly inserted through the U-shaped seat (751); and a plurality of straightening wheels (754) are movably connected to the interior of the adjustment seat (753) via a rotating shaft.
4. The underground electromechanical equipment power supply cable unwinding device according to claim 3, characterized in that: A guide wheel (755) is installed on the top of the U-shaped seat (751) and cooperates with the auxiliary guide wheel (41) for guidance.
5. The underground electromechanical equipment power supply cable unwinding device according to claim 3, characterized in that: The transmission mechanism (752) comprises an outer cover fixed on the U-shaped seat (751) and a driving motor (758) fixedly installed inside the U-shaped seat (751); a plurality of gears (759) are arranged inside the outer cover; a plurality of rotating shafts connected to the second straightening wheels (756) pass through the U-shaped seat (751) and are respectively fixedly connected to the plurality of gears (759); an output shaft of the driving motor (758) passes through the U-shaped seat (751) and is transmission-connected to one of the second straightening wheels (756); a transmission chain (757) is transmission-connected between the plurality of gears (759).
6. The underground electromechanical equipment power supply cable unwinding device according to claim 5, characterized in that: A storage battery is installed inside the mobile vehicle (1), and a controller (3) is fixedly installed on the push frame (2). The controller (3) is electrically connected to the storage battery, the reduction motor (5), the stepping motor (71), the electric telescopic rod (76) and the driving motor (758) respectively.
7. The underground electromechanical equipment power supply cable unwinding device according to claim 3, characterized in that: The reduction motor (5) can be sleeved with a cable winding, and the cable passes through the auxiliary guide wheel (41), is guided downward by the guide wheel (755), and passes between the plurality of straightening wheels (756) and the plurality of straightening wheels (754) for straightening.
Citation Information
Patent Citations
Winding device for underground coal mine power supply cable
CN213802313U