Silkworm cocoon shell breaking and silk taking device
By designing the transfer mechanism of the silkworm cocoon-breaking and silk-retrieval device, the skin irritation and operational error problems caused by workers' long-term contact with alkaline water is solved, and the effect of improving production safety and efficiency is achieved.
Patent Information
- Application Number
- CN202421852715.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-02
AI Technical Summary
During the use of the existing wire extraction device, workers need to manually put the cooked silkworm cocoons into the equipment. Long-term contact with alkaline water will cause irritation and damage to the skin, and work will be time-consuming and labor-intensive, with operating errors and safety hazards.
A silk cocoon breaking and wire extraction device is designed, including a support frame, a heating box, a wire extraction box and a transfer mechanism. Through the transfer mechanism, the silk cocoon is quickly and accurately transferred from the heating box to the wire extraction box, reducing direct contact between workers and hot water and equipment.
Through the establishment of the transfer mechanism, the risk of skin irritation of workers is reduced, the risk of work-related injury accidents is reduced, production safety is improved, the time and error of manual operation is reduced, production efficiency is improved, and the demand for the number of workers is reduced, and the labor intensity of workers is reduced.
Smart Images
Figure CN222935584U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cocoon processing equipment, and particularly relates to a cocoon shell-breaking and silk-reeling device. Background Technique
[0002] Cocoons usually refer to mulberry silkworm cocoons, which are the sac-shaped protective layers in the pupal stage of mulberry silkworms, containing pupae inside. The protective layer includes parts such as cocoon floss, cocoon layer, and pupal lining, and it is the main raw material for silk products.
[0003] During the use of the existing silk-reeling device, workers need to manually put the cooked cocoons into the silk-reeling equipment. Generally, alkali is added to the hot water used for heating the cocoons. Workers' long-term contact with the alkaline water will cause certain irritation and harm to the skin, and the working process is time-consuming and laborious, and there are also operation errors and safety hazards. Content of the Utility Model
[0004] The purpose of the utility model is to provide a cocoon shell-breaking and silk-reeling device, aiming to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] A cocoon shell-breaking and silk-reeling device includes a support frame, a heating box, a silk-reeling box, and a transfer mechanism. The heating box is fixedly installed at the top of the support frame, the silk-reeling box is fixedly installed on the right side of the heating box, and the transfer mechanism is fixedly installed in the middle of the heating box and the silk-reeling box. The transfer mechanism includes a fixed frame, an electric lifting rod, a through hole, a rotating rod, a first motor, a material basket, a linear motor, and a first slide rail. The fixed frame is fixedly installed in the middle of the heating box and the silk-reeling box. The electric lifting rod is fixedly installed at the bottom of the fixed frame. The through hole is opened at the bottom of the fixed frame. The rotating rod is fixedly installed in the inner cavity of the through hole. The first motor is fixedly installed at one end of the rotating rod. The material basket is fixedly installed at the other end of the rotating rod. The linear motor is fixedly installed at the bottom of the electric lifting rod. The first slide rail is fixedly installed at the bottom of the linear motor.
[0007] As a preferred scheme of the utility model, a robotic arm is fixedly installed at the top of the silk-reeling box. A silk-picking brush is fixedly installed at the free end of the robotic arm. A winding roller is fixedly installed on the right side of the silk-reeling box. A rotating shaft is fixedly installed in the inner cavity of the winding roller. A second motor is fixedly installed at one end of the rotating shaft. A plurality of grooves are opened on the surface of the winding roller. A wire pressing rod is fixedly installed at the top of the winding roller. An electric slider is fixedly installed on the right side of the wire pressing rod. A second slide rail is fixedly installed at the bottom of the electric slider.
[0008] As a preferred embodiment of the present utility model, a second water inlet pipe is fixedly installed on the back surface of the wire drawing box, a second water outlet pipe is fixedly installed at the bottom of the second water inlet pipe, and a second water outlet valve is fixedly installed at one end of the second water outlet pipe.
[0009] As a preferred embodiment of the present utility model, an electric heating pipe is fixedly installed on the inner wall of the heating box, an electric heater is fixedly installed at one end of the electric heating pipe, and a temperature sensor is fixedly installed inside the heating box.
[0010] As a preferred embodiment of the present utility model, a box cover is fixedly installed on the top of the heating box, and a connecting cylinder is fixedly installed on the left side of the box cover.
[0011] As a preferred embodiment of the present utility model, a first water inlet pipe is fixedly installed on the top of the back surface of the heating box, a first drain pipe is fixedly installed at the bottom of the first water inlet pipe, a first drain valve is fixedly installed at one end of the first drain pipe, a viewing window is opened on the front surface of the heating box, and a controller is fixedly installed on the right side of the viewing window. The controller is electrically connected to the electric heater.
[0012] As a preferred embodiment of the present utility model, moving wheels are fixedly installed at the bottom of the support frame.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] Through the setting of the transfer mechanism, the silkworm cocoons can be quickly and accurately transferred from the heating box to the wire drawing box, reducing the direct contact between the staff and hot water and equipment, avoiding unnecessary irritation and harm to the skin, reducing the risk of work-related accidents, improving production safety, reducing the time and error of manual operation, thereby greatly improving production efficiency. The setting of the transfer mechanism reduces the demand for the number of workers and also reduces the labor intensity of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the transfer mechanism of the present utility model;
[0018] Figure 3Schematic diagram of the silk reeling box structure of the present utility model;
[0019] Figure 4 Schematic diagram of the wire winding roller structure of the present utility model;
[0020] Figure 5 Sectional view of the heating box structure of the present utility model;
[0021] Figure 6 Rear view of the overall structure of the present utility model.
[0022] In the figure: 1, support frame; 2, heating box; 3, silk reeling box; 4, transfer mechanism; 401, fixed frame; 402, electric lifting rod; 403, through hole; 404, rotating rod; 405, first motor; 406, material basket; 407, linear motor; 408, first slide rail; 5, robotic arm; 6, silk picking brush; 7, wire winding roller; 8, rotating shaft; 9, second motor; 10, groove; 11, wire pressing rod; 12, electric slider; 13, second slide rail; 14, second water inlet pipe; 15, second water outlet pipe; 16, second water outlet valve; 17, electric heating tube; 18, electric heater; 19, temperature sensor; 20, box cover; 21, moving wheel; 22, connecting cylinder; 23, first water inlet pipe; 24, first drain pipe; 25, first drain valve; 26, viewing window; 27, controller. Detailed implementation manners
[0023] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model is made in conjunction with the accompanying drawings of the specification.
[0024] In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0025] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is separate from or mutually exclusive of other embodiments.
[0026] Embodiment
[0027] Refer to Figure 1-6 , which is an embodiment of the present utility model. This embodiment provides a silk cocoon shell-breaking and silk-reeling device, including
[0028] Support frame 1, heating box 2, silk drawing box 3 and transfer mechanism 4. A heating box 2 is fixedly installed at the top of the support frame 1. A silk drawing box 3 is fixedly installed on the right side of the heating box 2. A transfer mechanism 4 is fixedly installed in the middle part between the heating box 2 and the silk drawing box 3. The transfer mechanism 4 includes a fixed frame 401, electric lifting rods 402, through holes 403, rotating rods 404, a first motor 405, a material basket 406, a linear motor 407 and a first slide rail 408. The fixed frame 401 is fixedly installed in the middle part between the heating box 2 and the silk drawing box 3. Two electric lifting rods 402 are fixedly installed at the bottom of the fixed frame 401. The through holes 403 are opened at the bottom of the fixed frame 401. The rotating rod 404 is fixedly installed in the inner cavity of the through hole 403. The first motor 405 is fixedly installed at one end of the rotating rod 404. The material basket 406 is fixedly installed at the other end of the rotating rod 404. The linear motor 407 is fixedly installed at the bottom of the electric lifting rod 402. The first slide rail 408 is fixedly installed at the bottom of the linear motor 407.
[0029] Specifically, a robotic arm 5 is fixedly installed at the top of the silk drawing box 3. A silk picking brush 6 is fixedly installed at the free end of the robotic arm 5. A wire winding roller 7 is fixedly installed on the right side of the silk drawing box 3. A rotating shaft 8 is fixedly installed in the inner cavity of the wire winding roller 7. A second motor 9 is fixedly installed at one end of the rotating shaft 8. A number of grooves 10 are opened on the surface of the wire winding roller 7. A wire pressing rod 11 is fixedly installed at the top of the wire winding roller 7. An electric slider 12 is fixedly installed on the right side of the wire pressing rod 11. A second slide rail 13 is fixedly installed at the bottom of the electric slider 12.
[0030] Furthermore, through the setting of the robotic arm 5, it can control the silk picking brush 6 to extend into the silk drawing box 3 for stirring, pick up the silk thread on the cocoon, and then fix the silk thread on the wire winding roller 7, thereby facilitating the collection of silk.
[0031] Specifically, a second water inlet pipe 14 is fixedly installed on the back of the silk drawing box 3. A second water outlet pipe 15 is fixedly installed at the bottom of the second water inlet pipe 14. A second water outlet valve 16 is fixedly installed at one end of the second water outlet pipe 15.
[0032] Furthermore, through the setting of the second water outlet pipe 15, it is convenient to drain the hot water in the silk drawing box 3 and replace it with clean hot water.
[0033] Specifically, electric heating tubes 17 are fixedly installed on the inner wall of the heating box 2. An electric heater 18 is fixedly installed at one end of the electric heating tube 17. A temperature sensor 19 is fixedly installed inside the heating box 2.
[0034] Furthermore, through the setting of the temperature sensor 19, it is convenient for the staff to understand and adjust the temperature and heating time of the hot water in the heating box 2 in real time, and precisely control the heating of the cocoon.
[0035] Specifically, a lid 20 is fixedly installed on the top of the heating box 2, and a connecting cylinder 22 is fixedly installed on the left side of the lid 20.
[0036] Furthermore, through the setting of the connecting cylinder 22, the automatic opening and closing of the lid 20 can be realized, replacing the operation of manually opening the lid by the staff in the existing device, avoiding the staff from being scalded by steam during the lid-opening process, and improving the safety of using the device.
[0037] Specifically, a first water inlet pipe 23 is fixedly installed on the top of the back surface of the heating box 2, a first drain pipe 24 is fixedly installed at the bottom of the first water inlet pipe 23, a first drain valve 25 is fixedly installed at one end of the first drain pipe 24, a viewing window 26 is opened on the front surface of the heating box 2, and a controller 27 is fixedly installed on the right side of the viewing window 26. The controller 27 is electrically connected to the electric heater 18.
[0038] Furthermore, through the setting of the viewing window 26, it is convenient for the staff to directly view the heating state of the cocoons in the heating box 2 through the viewing window 26. When the cocoons are boiled to a transparent state, the cocoons can be transferred from the heating box 2 to the silk reeling box 3 by the transfer mechanism 4 for silk reeling operation.
[0039] Specifically, moving wheels 21 are fixedly installed at the bottom of the support frame 1.
[0040] Furthermore, through the setting of the moving wheels 21, it is convenient to freely move the whole device, improving the flexibility and convenience of the device.
[0041] During use, put the cocoons into the material basket 406. The linear motor 407 drives the fixed frame 401 to move above the heating box 2. The electric lifting rod 402 drives the material basket 406 and the cocoons to fall into the heating box 2. Close the lid 20 and start the electric heater 18. Heat the light soda water in the heating box 2 through the electric heating tube 17 to reduce the adhesion between the silk threads. Adjust the heating temperature through the temperature sensor 19 and the controller 27 to avoid the temperature being too high or too low affecting the silk unwinding effect of the cocoons. When the cocoons are boiled to a transparent state, the electric lifting rod 402 drives the cocoons in the material basket 406 to rise. The linear motor 407 moves it above the silk reeling box 3. The electric lifting rod 402 puts the material basket 406 into the silk reeling box 3. The robotic arm 5 controls the picking brush 6 to extend into the silk reeling box 3 to stir and pick up the silk threads on the cocoons, and then fix the silk threads on the winding roller 7. Fix the pressing rod 11 above the silk threads. Start the second motor 9. The second motor 9 drives the rotating shaft 8 to rotate. The rotating shaft 8 drives the winding roller 7 to unwind the cocoons. At the same time, the electric slider 12 drives the pressing rod 11 to move on the winding roller 7 to ensure uniform winding of the winding roller 7. After the silk unwinding is completed, the linear motor 407 drives the material basket 406 to move out of the silk reeling box 3. The first motor 405 drives the rotating rod 404 to rotate to pour out the silkworm pupae in the material basket 406.
[0042] In summary, through the setting of the transfer mechanism 4, the cocoons can be quickly and accurately transferred from the heating box 2 to the silk reeling box 3, reducing the direct contact between the staff and hot water and equipment, avoiding unnecessary irritation and harm to the skin, reducing the risk of industrial accidents, improving production safety, reducing the time and error of manual operation, thereby greatly improving production efficiency. The setting of the transfer mechanism 4 reduces the demand for the number of workers and also reduces the labor intensity of the workers.
[0043] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are only illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various elements, and parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure that performs the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0044] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently considered best mode of implementing the present utility model or those features that are not relevant to the implementation of the present utility model).
[0045] It should be understood that in the development of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without excessive experimentation, such development efforts will be a routine task of design, manufacturing and production.
[0046] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.
Claims
1. A cocoon breaking and silk extraction device, characterized in that: The invention comprises a support frame (1), a heating box (2), a wire drawing box (3) and a transfer mechanism (4), wherein the heating box (2) is fixedly installed on the top of the support frame (1), the wire drawing box (3) is fixedly installed on the right side of the heating box (2), and the transfer mechanism (4) is fixedly installed in the middle of the heating box (2) and the wire drawing box (3), and the transfer mechanism (4) comprises a fixed frame (401), an electric lifting rod (402), a through hole (403), a rotating rod (404), a first motor (405), a material basket (406), a linear motor (407) and a first slide rail (408), and the fixed frame (401) is fixedly installed on the support frame (1). The electric lifting rod (402) is fixedly mounted on the bottom of the fixed frame (401), the through hole (403) is opened at the bottom of the fixed frame (401), the rotating rod (404) is fixedly mounted in the inner cavity of the through hole (403), the first motor (405) is fixedly mounted on one end of the rotating rod (404), the material basket (406) is fixedly mounted on the other end of the rotating rod (404), the linear motor (407) is fixedly mounted on the bottom of the electric lifting rod (402), and the first slide rail (408) is fixedly mounted on the bottom of the linear motor (407).
2. The device for breaking silkworm cocoons and extracting silk according to claim 1, characterized in that: A mechanical arm (5) is fixedly mounted on the top of the wire drawing box (3), a wire picking brush (6) is fixedly mounted on the free end of the mechanical arm (5), a wire take-up roller (7) is fixedly mounted on the right side of the wire drawing box (3), a rotating shaft (8) is fixedly mounted in the inner cavity of the wire take-up roller (7), a second motor (9) is fixedly mounted on one end of the rotating shaft (8), a plurality of grooves (10) are provided on the surface of the wire take-up roller (7), a wire pressing rod (11) is fixedly mounted on the top of the wire take-up roller (7), an electric slider (12) is fixedly mounted on the right side of the wire pressing rod (11), and a second slide rail (13) is fixedly mounted on the bottom of the electric slider (12).
3. The device for breaking silkworm cocoons and extracting silk according to claim 1, characterized in that: A second water inlet pipe (14) is fixedly mounted on the back of the drawing box (3), a second water outlet pipe (15) is fixedly mounted on the bottom of the second water inlet pipe (14), and a second water outlet valve (16) is fixedly mounted on one end of the second water outlet pipe (15).
4. The device for breaking silkworm cocoons and extracting silk according to claim 1, characterized in that: An electric heating tube (17) is fixedly mounted on the inner wall of the heating box (2), an electric heater (18) is fixedly mounted on one end of the electric heating tube (17), and a temperature sensor (19) is fixedly mounted inside the heating box (2).
5. The device for breaking silkworm cocoons and extracting silk according to claim 1, characterized in that: A box cover (20) is fixedly mounted on the top of the heating box (2), and a connecting cylinder (22) is fixedly mounted on the left side of the box cover (20).
6. The device for breaking silkworm cocoons and extracting silk according to claim 1, characterized in that: A first water inlet pipe (23) is fixedly mounted on the top of the back side of the heating box (2), a first drain pipe (24) is fixedly mounted on the bottom of the first water inlet pipe (23), a first drain valve (25) is fixedly mounted on one end of the first drain pipe (24), a visual window (26) is provided on the front side of the heating box (2), a controller (27) is fixedly mounted on the right side of the visual window (26), and the controller (27) is electrically connected to the electric heater (18).
7. The device for breaking silkworm cocoons and extracting silk according to claim 1, characterized in that: A moving wheel (21) is fixedly mounted on the bottom of the support frame (1).