Cooling mechanism of warp knitting machine
By designing the flow guide frame, snake-shaped heat sink, air-cooled radiator and automatic retracting and discharge filter cloth structure in the cooling mechanism of the warp knitting machine, the problem of dust accumulation in the cooling mechanism filter is solved, and automatic cleaning and efficient maintenance are achieved.
Patent Information
- Application Number
- CN202422062078.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-23
AI Technical Summary
After the existing warp knitting machine cooling mechanism is working for a long time, dust will accumulate on the filter screen on the cooling mechanism, which requires staff to clean regularly. The cleaning and maintenance process is cumbersome and time-consuming.
A warp knitting machine cooling mechanism is designed, using a combination of a flow guide frame and a snake-shaped heat sink, combining an air-cooled radiator and a filter cloth, and automatically retracting and releasing the filter cloth through a winding roller structure and a transmission mechanism to avoid dust accumulation.
Automatic cleaning of the filter cloth is realized, reducing the need for manual operation, and cleaning and maintenance becomes convenient and efficient, avoiding the impact of dust accumulation on cooling effect.
Smart Images

Figure CN222935635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warp knitting machine cooling, in particular to a cooling mechanism for a warp knitting machine. Background Art
[0002] Lubricating oil is a liquid lubricant used on various types of machinery to reduce friction, protect machinery and workpieces, and mainly plays roles such as lubrication, cooling, rust prevention, cleaning, sealing, and buffering. After the lubricating oil flows to the friction part, it will adhere to the friction surface to form an oil film, reducing the resistance between the friction machine parts, and the strength and toughness of the oil film are the key to exerting its lubricating effect.
[0003] For example, a Chinese patent with the application number CN202320927993.1 discloses a lubricating oil cooling device for a warp knitting machine, including an oil storage layer. A cooling layer is provided at the bottom of the oil storage layer. One end inside the oil storage layer is fixedly connected with a filter screen, and the filter screen is fixedly connected to the top of the cooling layer. A cooling grille is provided inside the cooling layer. A blade bracket is fixedly connected to the back of the cooling layer. A rotating shaft is rotatably connected in the middle of the blade bracket. The rotating shaft penetrates the blade bracket. One end of the rotating shaft is fixedly connected with a spiral wheel, and a rotating blade is fixedly connected to the outside of the spiral wheel. The other end of the rotating shaft is rotatably connected with a motor. Thus, the cooling grille conducts the heat inside the lubricating oil to the outside. Driven by the motor to control the rotation of the rotating shaft, the spiral wheel rotates, so that the rotating blade rotates, and exchanges the heat of the surrounding air outside the cooling grille to form an air cooling cycle, achieving the cooling of the lubricating oil, thereby improving the service life of the warp knitting machine. However, the problem that arises is that when the gas is pumped by the fan and passes through the cooling grille, dust will adhere to the cooling grille, affecting the heat dissipation effect of the cooling grille. Therefore, a filter screen is also added at the air inlet of some cooling mechanisms, but dust will also accumulate on the filter screen after long-term operation. Therefore, it is necessary for the staff to remove the filter screen from the cooling mechanism for regular cleaning, and the cleaning and maintenance process is cumbersome, time-consuming and laborious. Summary of the Utility Model
[0004] In view of the above problems, the utility model proposes a cooling mechanism for a warp knitting machine to solve the problem that dust accumulates on the filter screen of the existing cooling mechanism after long-term operation, which requires the staff to remove the filter screen from the cooling mechanism for regular cleaning, and the cleaning and maintenance process is cumbersome, time-consuming and laborious.
[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A cooling mechanism for a warp knitting machine includes a diversion frame and a serpentine heat dissipation pipe. The serpentine heat dissipation pipe is fixedly connected inside the diversion frame. An inlet and an outlet are provided outside the diversion frame, and the inlet and the outlet are communicated with the serpentine heat dissipation pipe;
[0006] An air-cooled radiator is provided at the upper end of the diversion frame. The air-cooled radiator is placed above the serpentine cooling pipe, and the radiator is detachably connected to the diversion frame.
[0007] A bottom frame is provided at the lower end of the diversion frame. Open slots are formed in two opposite side edges of the bottom frame. A filter cloth is provided below the serpentine cooling pipe. Both ends of the filter cloth pass through the two open slots, and a winding roller structure for winding and unwinding the filter cloth is provided outside the bottom frame.
[0008] A further improvement lies in that: the winding roller structure includes two winding shafts and two winding shaft frames. The winding shaft frames are fixedly connected to two opposite side edges of the bottom frame. The winding shafts are placed inside the winding shaft frames, and both ends of the winding shafts are rotatably connected to the winding shaft frames. Both ends of the filter cloth are respectively wound around the outside of the two winding shafts and fixedly connected to the winding shafts. A transmission mechanism for controlling the synchronous rotation of the two winding shafts is provided outside the open slots.
[0009] A further improvement lies in that: the transmission mechanism includes a transmission shaft provided outside the bottom frame. The transmission shaft is rotatably connected to a rotating shaft bracket fixedly connected to the outside of the bottom frame. A worm is provided at each end of the transmission shaft. The worm is fixedly connected to the transmission shaft. The worm meshes with a worm gear provided outside the winding shaft frame. The worm gear is fixedly connected to the winding shaft. A total driving part for controlling the rotation of the transmission shaft is provided outside the bottom frame.
[0010] A further improvement lies in that: the total driving part includes a motor, a first bevel gear and a second bevel gear. The first bevel gear is sleeved outside the transmission shaft and fixedly connected to the transmission shaft. The installation end of the motor is fixedly connected to the outside of the bottom frame. The output end of the motor is fixedly connected to the second bevel gear. The second bevel gear meshes with the first bevel gear.
[0011] A further improvement lies in that: the rotating shaft bracket is a rectangular cover body. The rectangular cover body is sleeved outside the transmission shaft, the first bevel gear and the second bevel gear. The rectangular cover body is fixedly connected to the bottom frame. Both ends of the transmission shaft pass through both sides of the rectangular cover body. The transmission shaft is rotatably connected to the rectangular cover body.
[0012] A further improvement lies in that: the air-cooled radiator includes an installation cover plate. Two fans are provided at the upper end of the installation cover plate. The fans are placed above the filter cloth. The fans are fixedly connected to the installation cover plate. A plurality of fixing bolts are assembled at the corners of the installation cover plate. The fixing bolts pass through the installation cover plate and are threadedly connected to the bolt holes formed in the upper end of the diversion frame.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] After the air enters the bottom frame from below the bottom frame, it will pass through the filter cloth. The filter cloth will filter the dust in the air. When the dust on the filter cloth accumulates, the winding roller structure will wind and unwind the filter cloth, roll up the filter cloth full of dust, and release the filter cloth without dust. The whole process does not require manual operation, and the cleaning and maintenance are convenient. Description of the Drawings
[0015] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a structural diagram of the diversion frame in the present utility model.
[0017] Figure 2 It is a structural diagram of the serpentine heat dissipation tube in the present utility model.
[0018] Figure 3 It is a structural diagram of the bottom frame in the present utility model.
[0019] Figure 4 It is a structural diagram of the filter cloth in the present utility model.
[0020] Figure 5 It is a structural diagram of the transmission shaft in the present utility model.
[0021] Wherein: 1, bottom frame; 2, opening groove; 3, diversion frame; 4, liquid inlet; 5, liquid outlet; 6, installation cover plate; 7, fan; 8, fixing bolt; 9, serpentine heat dissipation tube; 12, reel; 14, filter cloth; 15, worm gear; 16, transmission shaft; 17, reel frame; 18, worm; 19, motor; 20, first bevel gear; 21, second bevel gear. Specific embodiments
[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts fall within the scope of protection of the present application.
[0023] According to Figure 1 、 2 As shown in 3, 4, 5, a cooling mechanism for a warp knitting machine is proposed in this embodiment, including a diversion frame 3 and a serpentine heat dissipation tube 9. The serpentine heat dissipation tube 9 is fixedly connected inside the diversion frame 3. An inlet 4 and an outlet 5 are provided outside the diversion frame 3, and the inlet 4 and the outlet 5 are communicated with the serpentine heat dissipation tube 9;
[0024] An air-cooled radiator is provided at the upper end of the diversion frame 3. The air-cooled radiator is placed above the serpentine heat dissipation pipe 9, and the radiator is detachably connected to the diversion frame 3; the detachable connection method facilitates the staff to replace the air-cooled radiator.
[0025] The lubricating oil in the warp knitting oil tank enters the serpentine heat dissipation pipe 9 through the liquid inlet 4, and then passes through the serpentine heat dissipation pipe 9 and is discharged from the liquid outlet 5 at the other end of the serpentine heat dissipation pipe 9. The serpentine heat dissipation pipe 9 conducts the internal heat of the lubricating oil to the outside. When the air-cooled radiator starts, a negative pressure is formed inside the diversion frame 3, and the air flow is drawn into the diversion frame 3 from below the diversion frame 3. When the air flow passes through the serpentine heat dissipation pipe 9, it will exchange the heat of the outside of the serpentine heat dissipation pipe 9 with the surrounding air, forming an air-cooled cycle to cool the lubricating oil.
[0026] A bottom frame 1 is provided at the lower end of the diversion frame 3. Open slots 2 are provided on two opposite sides of the bottom frame 1. A filter cloth 14 is provided below the serpentine heat dissipation pipe 9. Both ends of the filter cloth 14 pass through the two open slots 2, and a winding roller structure for winding and unwinding the filter cloth 14 is provided outside the bottom frame 1.
[0027] After the air enters the bottom frame 1 from below the bottom frame 1, it will pass through the filter cloth 14, and the filter cloth 14 will filter the dust in the air. When the dust on the filter cloth 14 accumulates, the winding roller structure will wind and unwind the filter cloth 14, roll up the filter cloth 14 full of dust, and release the filter cloth 14 without dust. The whole process does not require manual operation, and the cleaning and maintenance are convenient.
[0028] Regarding the winding roller structure:
[0029] The winding roller structure includes two winding shafts 12 and two winding shaft frames 17. The winding shaft frames 17 are fixedly connected to two opposite sides of the bottom frame 1. The winding shafts 12 are placed inside the winding shaft frames 17. Both ends of the winding shafts 12 are rotatably connected to the winding shaft frames 17. Both ends of the filter cloth 14 are respectively wound around the outside of the two winding shafts 12 and fixedly connected to the winding shafts 12. A transmission mechanism for controlling the two winding shafts 12 to rotate in the same direction is provided outside the open slot 2.
[0030] The winding method of the winding roller is that the transmission mechanism controls the two winding shafts 12 to rotate in the same direction. The winding shaft 12 on the left side of the bottom frame 1 rotates to roll up the filter cloth 14 under the serpentine heat dissipation pipe 9, and the winding shaft 12 on the right side of the bottom frame 1 rotates to release the filter cloth 14 wound on the outside to under the serpentine heat dissipation pipe 9 to ensure the smooth air flow inside and outside the filter cloth 14.
[0031] Specifically, the transmission mechanism includes a transmission shaft 16 provided outside the bottom frame 1. The transmission shaft 16 is rotatably connected to a rotating shaft bracket fixedly connected to the outside of the bottom frame 1. A worm 18 is provided at each end of the transmission shaft 16. The worm 18 is fixedly connected to the transmission shaft 16. The worm 18 meshes with a worm gear 15 provided outside the reel frame 17. The worm gear 15 is fixedly connected to the reel 12. A total driving member for controlling the rotation of the transmission shaft 16 is provided outside the bottom frame 1. The rotation of the reel 12 is driven by a worm and worm gear transmission, that is, the transmission shaft 16 drives the worm 18 to rotate. During the rotation of the worm 18, it meshes with the worm gear 15 to drive the worm gear 15 to rotate. Since the worm gear 15 is fixedly connected to the reel 12, the reel 12 will also rotate accordingly to wind and unwind the filter cloth 14 wound around its outside. The worm and worm gear transmission has self-locking property. When the transmission shaft 16 stops rotating, the worm gear 15 will not rotate back under the meshing of the nut surfaces between the worm gear 15 and the worm 18, and the stability of the reel 12 and the filter cloth 14 is better.
[0032] More specifically, the total driving member includes a motor 19, a first bevel gear 20 and a second bevel gear 21. The first bevel gear 20 is sleeved outside the transmission shaft 16 and fixedly connected to the transmission shaft 16. The mounting end of the motor 19 is fixedly connected to the outside of the bottom frame 1. The output end of the motor 19 is fixedly connected to the second bevel gear 21. The second bevel gear 21 meshes with the first bevel gear 20. The rotation of the transmission shaft 16 is driven by a bevel gear transmission, that is, the motor 19 drives the second bevel gear 21 to rotate. The second bevel gear 21 then drives the first bevel gear 20 to rotate through meshing with the first bevel gear 20. Since the first bevel gear 20 is fixedly connected to the transmission shaft 16, the first bevel gear 20 will also drive the transmission shaft 16 to rotate when it rotates.
[0033] In a preferred solution, the rotating shaft bracket is a rectangular cover body. The rectangular cover body is sleeved outside the transmission shaft 16, the first bevel gear 20 and the second bevel gear 21. The rectangular cover body is fixedly connected to the bottom frame 1. The two ends of the transmission shaft 16 pass through the two sides of the rectangular cover body, and the transmission shaft 16 is rotatably connected to the rectangular cover body. The advantage of such a setting is that in addition to supporting the rotation of the transmission shaft 16, the rotating shaft bracket can also protect the first bevel gear 20 and the second bevel gear 21, preventing external dust from falling into the mating part of the first bevel gear 20 and the second bevel gear 21 and affecting the operation of the total driving member.
[0034] Regarding the air-cooled radiator:
[0035] The air-cooled radiator includes an installation cover plate 6. There are two fans 7 provided at the upper end of the installation cover plate 6. The fans 7 are placed above the filter cloth 14. The fans 7 are fixedly connected to the installation cover plate 6. Multiple fixing bolts 8 are assembled at the corners of the installation cover plate 6. The fixing bolts 8 pass through the installation cover plate 6 and are threadedly connected to the bolt holes opened at the upper end of the diversion frame 3. When removing the fans 7 from the upper end of the diversion frame 3, just screw out the fixing bolts 8 at the corners of the installation cover plate 6 from the bolt holes at the upper end of the diversion frame 3. The detachable structural design makes disassembly, assembly and replacement convenient.
[0036] The working principle of this application:
[0037] The lubricating oil in the warp knitting oil tank enters the serpentine heat dissipation pipe 9 through the liquid inlet 4, and then discharges from the liquid outlet 5 at the other end of the serpentine heat dissipation pipe 9 after passing through the serpentine heat dissipation pipe 9. The serpentine heat dissipation pipe 9 conducts the internal heat of the lubricating oil to the outside. When the air-cooled radiator starts, a negative pressure is formed inside the diversion frame 3, and the air flow is drawn into the diversion frame 3 from below the bottom frame 1. When the air flow passes through the serpentine heat dissipation pipe 9, it will exchange the heat of the surrounding air outside the serpentine heat dissipation pipe 9 to form an air-cooled cycle to cool the lubricating oil. After the air enters the bottom frame 1 from below the bottom frame 1, it will pass through the filter cloth 14. The filter cloth 14 will filter the dust in the air. When the dust on the filter cloth 14 accumulates, the winding roller structure will wind and unwind the filter cloth 14, roll up the filter cloth 14 full of dust, and release the filter cloth 14 without dust. The whole process does not require manual operation, and the cleaning and maintenance are convenient.
[0038] In the description of this application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to this application. Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0039] The above are only the specific implementation manners of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A cooling mechanism for a warp knitting machine, comprising a flow guide frame (3) and a serpentine heat dissipation pipe (9), wherein the serpentine heat dissipation pipe (9) is fixedly connected to the flow guide frame (3), characterized in that: The outer side of the flow guide frame (3) is provided with a liquid inlet (4) and a liquid outlet (5), and the liquid inlet (4) and the liquid outlet (5) are in communication with the serpentine heat dissipation pipe (9); An air-cooling radiator is provided at the upper end of the guide frame (3), the air-cooling radiator is placed above the serpentine heat dissipation pipe (9), and the radiator is detachably connected to the guide frame (3); A bottom frame (1) is provided at the lower end of the guide frame (3), and two opposite side edges of the bottom frame (1) are provided with open grooves (2). A filter cloth (14) is provided below the serpentine heat dissipation pipe (9), and two ends of the filter cloth (14) extend through the two open grooves (2). A winding roller structure for retracting and releasing the filter cloth (14) is provided on the outer side of the bottom frame (1).
2. A cooling mechanism for a warp knitting machine according to claim 1, characterized in that: The winding roller structure comprises two winding shafts (12) and two winding shaft frames (17), wherein the winding shaft frames (17) are fixedly connected to two opposite side edges of the bottom frame (1), the winding shaft (12) is placed in the winding shaft frames (17), and the two ends of the winding shaft (12) are rotatably connected to the winding shaft frames (17), the two ends of the filter cloth (14) are respectively wound around the outside of the two winding shafts (12) and are fixedly connected to the winding shafts (12), and a transmission mechanism for controlling the two winding shafts (12) to rotate in the same direction is provided on the outside of the opening groove (2).
3. A cooling mechanism for a warp knitting machine according to claim 2, characterized in that: The transmission mechanism comprises a transmission shaft (16) arranged on the outside of the bottom frame (1), the transmission shaft (16) being rotatably connected to a rotating shaft bracket fixedly connected to the outside of the bottom frame (1), a worm (18) being respectively arranged at two ends of the transmission shaft (16), the worm (18) being fixedly connected to the transmission shaft (16), the worm (18) being meshed with a worm wheel (15) arranged on the outside of the reel frame (17), the worm wheel (15) being fixedly connected to the reel (12), and a total driving component for controlling the rotation of the transmission shaft (16) being arranged on the outside of the bottom frame (1).
4. A cooling mechanism for a warp knitting machine according to claim 3, characterized in that: The overall driving component comprises a motor (19), a first bevel gear (20) and a second bevel gear (21); the first bevel gear (20) is sleeved on the outside of the transmission shaft (16) and is fixedly connected to the transmission shaft (16); the mounting end of the motor (19) is fixedly connected to the outside of the bottom frame (1); the output end of the motor (19) is fixedly connected to the second bevel gear (21); and the second bevel gear (21) is meshed with the first bevel gear (20).
5. A cooling mechanism for a warp knitting machine according to claim 4, characterized in that: The rotating shaft bracket is a rectangular cover body, the rectangular cover body is sleeved on the outside of the transmission shaft (16), the first bevel gear (20) and the second bevel gear (21), the rectangular cover body is fixedly connected to the bottom frame (1), the two ends of the transmission shaft (16) pass through the two sides of the rectangular cover body, and the transmission shaft (16) is rotatably connected to the rectangular cover body.
6. A cooling mechanism for a warp knitting machine according to claim 1, characterized in that: The air-cooled radiator comprises a mounting cover plate (6), two fans (7) are arranged at the upper end of the mounting cover plate (6), the fans (7) are placed above the filter cloth (14), the fans (7) are fixedly connected to the mounting cover plate (6), a plurality of fixing bolts (8) are arranged at the corners of the mounting cover plate (6), the fixing bolts (8) pass through the mounting cover plate (6) and are threadedly connected to bolt holes provided at the upper end of the guide frame (3).
Citation Information
Patent Citations
Lubricating oil cooling device for warp knitting machine
CN220034843U