Heat exchanger tube bundle tube pass cleaning device
By designing a cleaning device with lateral displacement, lifting and advancing and retreating mechanisms, automatic cleaning of the pipelines in the heat exchanger tube bundle is achieved, and safety hazards, inconsistent cleaning quality and inefficiency in manual cleaning are solved, and cleaning efficiency is improved.
Patent Information
- Application Number
- CN202421923534.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The cleaning of existing heat exchanger tube bundles and pipe processes mainly relies on manual operations, which poses safety hazards, inconsistent cleaning quality and inefficient efficiency.
A cleaning device including a side shift mechanism, a lifting mechanism and an advance and retreat mechanism is designed, through which the cleaning mechanism is driven to move to a designated pipe, and automatic cleaning is achieved using a water pipe retraction and retracting device and a synchronous transmission mechanism.
Automatic internal cleaning of any pipe in the heat exchanger tube bun is realized, avoiding safety hazards and inconsistent cleaning quality caused by manual operation, and improving cleaning efficiency.
Smart Images

Figure CN222938364U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a cleaning device for the tube side of a heat exchanger tube bundle. Background Technique
[0002] A heat exchanger is a common heat exchange device in industries such as petrochemical and electric power. The heat exchanger tube bundle included therein is composed of a large number of small pipes. After the heat exchanger has been in operation for a long time, the interior of the pipes therein is extremely prone to scaling, coking and accumulation of impurities. Therefore, it is necessary to regularly clean and maintain the interior of the pipes.
[0003] Currently, the cleaning operation of the tube side of the heat exchanger tube bundle mainly adopts the manual operation method. Workers need to hold a cleaning gun (high-pressure water gun or mechanical cleaning gun) and clean the interior of each small pipe in the heat exchanger tube bundle one by one. This operation method has obvious defects:
[0004] 1. There are safety hazards in the working environment: After the pipes in the heat exchanger tube bundle have been in operation for a long time, the toxic and harmful gases and high-temperature media remaining inside bring potential health risks to the workers who rely solely on manual labor.
[0005] 2. The cleaning quality is uneven: The final cleaning effect completely depends on the personal experience and operation level of the workers, and the human factors make it difficult to ensure the consistency of the cleaning quality.
[0006] 3. The manual operation efficiency is low: The number of pipes in the heat exchanger tube bundle is large and the internal space of the pipes is narrow. Workers cannot operate multiple cleaning guns at the same time and can only clean the interior of each pipe in the heat exchanger tube bundle one by one. Not only is the operation cycle long, but also the work intensity is high and the efficiency is low. Content of the Utility Model
[0007] In view of the above-mentioned technical problems, a cleaning device for the tube side of a heat exchanger tube bundle is provided. The utility model mainly uses a side shift mechanism, a lifting mechanism and a forward and backward mechanism to drive the cleaning mechanism to move to the specified pipe, and then the cleaning mechanism cleans the inside of the pipe, which can replace manual operation and realize the cleaning of the inside of any pipe in the heat exchanger tube bundle. It can not only avoid the safety hazards brought to workers by manual cleaning of the heat exchanger tube bundle, but also avoid the uneven cleaning quality caused by the differences in the personal experience and operation level of workers. The technical means adopted by the utility model are as follows:
[0008] A cleaning device for the tube side of a heat exchanger tube bundle, comprising a base, further comprising a cleaning mechanism for cleaning the tube side of the heat exchanger tube bundle, a side shifting mechanism capable of driving the cleaning mechanism to move in the width direction of the base, a lifting mechanism capable of driving the cleaning mechanism to move in the vertical direction, and a retracting and extending mechanism capable of driving the cleaning mechanism to move in the length direction of the base; based on the above side shifting mechanism, lifting mechanism and retracting and extending mechanism, the cleaning mechanism can extend into a preset position inside the tube bundle at the position to be cleaned of the heat exchanger.
[0009] Further, the side shifting mechanism comprises a side shifting slide rail and a side shifting slider. The side shifting slide rail is installed on the base, and the length direction of the side shifting slide rail is consistent with the width direction of the base. The side shifting slider is installed on the side shifting slide rail and can move on the side shifting slide rail; the lifting mechanism comprises a lifting slide rail and a lifting slider. The lifting slide rail is installed on the side shifting slider, and the length direction of the lifting slide rail is perpendicular to the horizontal plane. The lifting slider is installed on the lifting slide rail and can move on the lifting slide rail; the retracting and extending mechanism comprises a retracting and extending oil cylinder. The telescopic direction of the retracting and extending oil cylinder is consistent with the length direction of the base. One end of the retracting and extending oil cylinder is installed on the lifting slider, and the other end of the retracting and extending oil cylinder is installed with the cleaning mechanism.
[0010] Further, the cleaning mechanism comprises a water pipe winding and unwinding device; the water pipe winding and unwinding device comprises a water pipe slide rail, a water pipe slider, a water pipe winding drum and a water pipe. The length direction of the water pipe slide rail is consistent with the length direction of the base. The water pipe slider is installed on the water pipe slide rail and can move on the water pipe slide rail. The water pipe winding drum can rotate around its axis and is installed at one end of the water pipe slide rail. The input end of the water pipe is installed on the water pipe winding drum, and the output end of the water pipe is installed on the water pipe slider; the water pipe slide rail is installed on the end of the retracting and extending oil cylinder far from the lifting slider.
[0011] Further, the water pipe retracting and extending device further includes a synchronous transmission mechanism; the synchronous transmission mechanism includes a water pipe advancing and retreating sprocket set, a water pipe advancing and retreating chain, a drum rotating sprocket set, a drum rotating chain, and a first power component; the water pipe advancing and retreating sprocket set includes a water pipe advancing and retreating driving sprocket and a water pipe advancing and retreating driven sprocket, the water pipe advancing and retreating driving sprocket and the water pipe advancing and retreating driven sprocket are respectively installed at both ends of the water pipe slide rail, the water pipe advancing and retreating chain is sleeved outside the water pipe advancing and retreating driving sprocket and the water pipe advancing and retreating driven sprocket and meshes with the water pipe advancing and retreating driving sprocket and the water pipe advancing and retreating driven sprocket, and the water pipe slider is installed on the water pipe advancing and retreating chain; the drum rotating sprocket set includes a drum rotating driving sprocket and a drum rotating driven sprocket, the drum rotating driving sprocket is installed on the water pipe slide rail, the drum rotating driven sprocket is coaxially installed on the water pipe winding drum, the drum rotating chain is sleeved outside the drum rotating driving sprocket and the drum rotating driven sprocket and meshes with the drum rotating driving sprocket and the drum rotating driven sprocket; the first power component can drive the water pipe advancing and retreating driving sprocket and the drum rotating driving sprocket to rotate simultaneously.
[0012] Further, the cleaning mechanism further includes an auxiliary aiming device; the auxiliary aiming device includes a threaded slide rail, a slide rail mounting seat, a threaded slider, a handwheel, and a gun head, the threaded slide rail can rotate around its axis and is installed on the slide rail mounting seat, the length direction of the threaded slide rail is consistent with the width direction of the base, the threaded slider is in threaded fit with the threaded slide rail and abuts against the slide rail mounting seat, the handwheel is coaxially installed on the threaded slide rail, and the gun head is installed on the threaded slider; the slide rail mounting seat is installed at one end of the water pipe slide rail far from the water pipe winding drum, and the gun head is detachably installed at the output end of the water pipe.
[0013] Further, a plurality of thread structures are arranged on the threaded slide rail along its axis direction, a threaded slider is in threaded fit with each thread structure, and a gun head is installed on each threaded slider; at least one of the diameters, pitches, and helix directions of any two adjacent thread structures is different from each other.
[0014] Further, the side shifting mechanism further includes a side shifting sprocket set, a side shifting chain, and a second power component; the side shifting sprocket set includes a side shifting driving sprocket and a side shifting driven sprocket, the side shifting driving sprocket and the side shifting driven sprocket are respectively installed at both ends of the side shifting slide rail, the side shifting chain is sleeved outside the side shifting driving sprocket and the side shifting driven sprocket and meshes with the side shifting driving sprocket and the side shifting driven sprocket; the side shifting slider is installed on the side shifting chain.
[0015] Further, the lifting mechanism further includes a lifting sprocket set, a lifting chain, and a third power component; the lifting sprocket set includes a lifting driving sprocket and a lifting driven sprocket, the lifting driving sprocket and the lifting driven sprocket are respectively installed at two ends of the lifting slide rail, the lifting chain is sleeved outside the lifting driving sprocket and the lifting driven sprocket and meshes with the lifting driving sprocket and the lifting driven sprocket; the lifting slider is installed on the lifting chain.
[0016] Further, it further includes a cab, a cab side-shifting oil cylinder capable of driving the cab to move in the width direction of the base, a cab lifting oil cylinder capable of driving the cab to move in the vertical direction, and a cab advancing and retreating oil cylinder capable of driving the cab to move in the length direction of the base; the telescopic direction of the cab side-shifting oil cylinder is consistent with the width direction of the base, one end of the cab side-shifting oil cylinder is installed on the base, the other end of the cab side-shifting oil cylinder is installed with one end of the cab lifting oil cylinder, the other end of the cab lifting oil cylinder is installed with one end of the cab advancing and retreating oil cylinder, and the other end of the cab advancing and retreating oil cylinder is installed with the cab.
[0017] The utility model has the following advantages:
[0018] 1. In the utility model, the cleaning mechanism is driven by the side-shifting mechanism, the lifting mechanism, and the advancing and retreating mechanism to move to the designated pipeline, and then the cleaning mechanism cleans the inside of the pipeline, which can replace manual operation and realize the cleaning of any pipeline inside the heat exchanger tube bundle. It can not only avoid the safety hazards brought to workers by manual cleaning of the heat exchanger tube bundle, but also avoid the uneven cleaning quality caused by the differences in personal experience and operation levels of workers.
[0019] 2. In the utility model, it further includes a water pipe winding and unwinding device. When the water pipe rotates around the pipe winding drum and outputs the water pipe outward, the water pipe slider on the water pipe slide rail is controlled to move away from the pipe winding drum, so as to realize the release of the water pipe. When the water pipe rotates around the pipe winding drum and retracts the water pipe inward, the water pipe slider on the water pipe slide rail is controlled to move towards the pipe winding drum, so as to realize the recovery of the water pipe.
[0020] 3. In the utility model, the water pipe winding and unwinding device includes a synchronous transmission mechanism to ensure the synchronous movement of the water pipe slider and the rotation of the pipe winding drum; the first power component can drive the water pipe advancing and retreating driving sprocket and the drum rotation driving sprocket to rotate simultaneously, and then drive the water pipe advancing and retreating chain and the drum rotation chain to drive simultaneously. When the water pipe advancing and retreating chain drives the water pipe slider to move, the drum rotation chain synchronously drives the drum rotation driven sprocket and the pipe winding drum to rotate.
[0021] 4. In the present utility model, the cleaning mechanism includes an auxiliary aiming device. When the handwheel is rotated, the threaded slider moves on the threaded slide rail, and then drives the gun head to move on the threaded slide rail. First, the output end of the water pipe is installed on the gun head, and then the gun head is aligned with the pipeline. The water output from the water pipe is then guided by the gun head into the pipeline, avoiding waste of water.
[0022] 5. In the present utility model, a plurality of threaded structures are arranged on the side wall of the threaded slide rail along its axial direction. Each threaded structure is in threaded engagement with a threaded slider, and each threaded slider is provided with a gun head. At least one of the diameters, pitches, and helix directions of any two adjacent threaded structures is different from each other, so that the auxiliary aiming device can drive multiple gun heads to move, and the multiple gun heads can clean the interiors of multiple pipelines. Adjustment is made according to the different pipe distances of adjacent tube bundles, realizing the cleaning of all tube bundles of the heat exchanger or the cleaning of heat exchangers of different specifications, thereby improving the cleaning efficiency of the present utility model and having strong adaptability.
[0023] 6. In the present utility model, the side shift mechanism further includes a side shift sprocket group, a side shift chain, and a second power component. The second power component can drive the side shift driving sprocket, the side shift driven sprocket, and the side shift chain to rotate, and then drive the side shift slider on the side shift chain to move.
[0024] 7. In the present utility model, the lifting mechanism further includes a lifting sprocket group, a lifting chain, and a third power component. The third power component can drive the lifting driving sprocket, the lifting driven sprocket, and the lifting chain to rotate, and then drive the lifting slider on the lifting chain to move.
[0025] 8. In the present utility model, the worker sits in the cab to control the side shift mechanism, the lifting mechanism, and the advancing and retreating mechanism. The cab side shift oil cylinder, the cab lifting oil cylinder, and the cab advancing and retreating oil cylinder can drive the cab to move to a designated position, facilitating the worker to observe and control the situation at the cleaning site. When the worker sits in the cab, it can also avoid the splashing of cleaning sewage and protect the safety of the worker. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following described drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0027] Figure 1 It is the front view of a tube-side cleaning device for a heat exchanger tube bundle in an embodiment of the present utility model;
[0028] Figure 2The left view of a tube-side cleaning device for a heat exchanger tube bundle in an embodiment of the present utility model;
[0029] Figure 3 The top view of a tube-side cleaning device for a heat exchanger tube bundle in an embodiment of the present utility model;
[0030] Figure 4 The overall structure diagram of the auxiliary aiming device in an embodiment of the present utility model.
[0031] Reference numerals: 1 - cab; 2 - water pipe slider; 3 - auxiliary aiming device; 4 - cab advancing and retreating oil cylinder; 5 - cab lifting oil cylinder; 6 - base; 7 - cab side-shifting oil cylinder; 8 - side-shifting mechanism; 9 - first power component; 10 - water pipe winding drum; 11 - lifting mechanism; 12 - advancing and retreating mechanism; 13 - water pipe slide rail; 14 - water pipe; 301 - handwheel; 302 - slide rail mounting seat; 303 - gun head; 304 - threaded slide rail; 305 - threaded slider; 801 - side-shifting slider; 802 - side-shifting slide rail; 1101 - lifting slider; 1102 - lifting slide rail. Specific implementation manners
[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0033] As Figure 1As shown in the figure, a cleaning device for the tube side of a heat exchanger tube bundle includes a base 6, and further includes a cleaning mechanism for cleaning the tube side of the heat exchanger tube bundle, a side shifting mechanism 8 that can drive the cleaning mechanism to move in the width direction of the base 6, a lifting mechanism 11 that can drive the cleaning mechanism to move in the vertical direction, and a forward and backward mechanism 12 that can drive the cleaning mechanism to move in the length direction of the base 6; based on the above side shifting mechanism 8, lifting mechanism 11, and forward and backward mechanism 12, the cleaning mechanism can extend into a preset position inside the tube bundle at the position to be cleaned of the heat exchanger; the side shifting mechanism 8 includes a side shifting slide rail 802 and a side shifting slider 801, the side shifting slide rail 802 is installed on the base 6, the length direction of the side shifting slide rail 802 is consistent with the width direction of the base 6, and the side shifting slider 801 is installed on the side shifting slide rail 802 and can move on the side shifting slide rail 802; the lifting mechanism 11 includes a lifting slide rail 1102 and a lifting slider 1101, the lifting slide rail 1102 is installed on the side shifting slider 801, the length direction of the lifting slide rail 1102 is perpendicular to the horizontal plane, and the lifting slider 1101 is installed on the lifting slide rail 1102 and can move on the lifting slide rail 1102; the forward and backward mechanism 12 includes a forward and backward oil cylinder, the telescopic direction of the forward and backward oil cylinder is consistent with the length direction of the base 6, one end of the forward and backward oil cylinder is installed on the lifting slider 1101, and the other end of the forward and backward oil cylinder is installed with the cleaning mechanism.
[0034] Driven by the side shifting mechanism 8, the lifting mechanism 11, and the forward and backward mechanism 12, the cleaning mechanism is moved to the specified pipeline, and then the cleaning mechanism cleans the inside of the pipeline, which can replace manual operation and realize the cleaning of the inside of any pipeline in the heat exchanger tube bundle. It can not only avoid the safety hazards brought to workers by manual cleaning of the heat exchanger tube bundle, but also avoid the uneven cleaning quality caused by the differences in personal experience and operation level of workers.
[0035] In this embodiment, as Figure 1 and Figure 3 shown, the cleaning mechanism includes a water pipe winding and unwinding device; the water pipe winding and unwinding device includes a water pipe slide rail 13, a water pipe slider 2, a water pipe winding drum 10, and a water pipe 14. The length direction of the water pipe slide rail 13 is consistent with the length direction of the base 6. The water pipe slider 2 is installed on the water pipe slide rail 13 and can move in and out on the water pipe slide rail 13. The water pipe winding drum 10 can rotate around its axis and is installed at one end of the water pipe slide rail 13. The water pipe 14 is installed on the water pipe winding drum 10, and the output end of the water pipe 14 is installed on the water pipe slider 2; the water pipe slide rail 13 is installed on the end of the forward and backward oil cylinder away from the lifting slider 1101.
[0036] Specifically, a water supply rotary joint is provided on the water pipe winding drum 10, and the input end of the water pipe 14 is installed on the water supply rotary joint.
[0037] When the water pipe rotates around the pipe winding drum 10 and outputs the water pipe 14 outward, control the water pipe slider 2 on the water pipe slide rail 13 to move away from the pipe winding drum 10, so as to realize the release of the water pipe 14. When the water pipe rotates around the pipe winding drum 10 and retracts the water pipe 14 inward, control the water pipe slider 2 on the water pipe slide rail 13 to move towards the pipe winding drum 10, so as to realize the retraction of the water pipe 14.
[0038] In this embodiment, the water pipe retracting and releasing device further includes a synchronous transmission mechanism; the synchronous transmission mechanism includes a water pipe advancing and retreating sprocket set, a water pipe advancing and retreating chain, a drum rotating sprocket set, a drum rotating chain and a first power component 9; the water pipe advancing and retreating sprocket set includes a water pipe advancing and retreating driving sprocket and a water pipe advancing and retreating driven sprocket, the water pipe advancing and retreating driving sprocket and the water pipe advancing and retreating driven sprocket are respectively installed at both ends of the water pipe slide rail 13, the water pipe advancing and retreating chain is sleeved outside the water pipe advancing and retreating driving sprocket and the water pipe advancing and retreating driven sprocket and meshes with the water pipe advancing and retreating driving sprocket and the water pipe advancing and retreating driven sprocket, and the water pipe slider 2 is installed on the water pipe advancing and retreating chain; the drum rotating sprocket set includes a drum rotating driving sprocket and a drum rotating driven sprocket, the drum rotating driving sprocket is installed on the water pipe slide rail 13, the drum rotating driven sprocket is coaxially installed on the pipe winding drum 10, the drum rotating chain is sleeved outside the drum rotating driving sprocket and the drum rotating driven sprocket and meshes with the drum rotating driving sprocket and the drum rotating driven sprocket; the first power component 9 can drive the water pipe advancing and retreating driving sprocket and the drum rotating driving sprocket to rotate simultaneously.
[0039] Specifically, the first power component 9 includes a first hydraulic motor, a first sprocket is coaxially installed on the output shaft of the first hydraulic motor, and a first chain and a second chain are sleeved outside the first sprocket, and the first chain and the second chain respectively drive the water pipe advancing and retreating driving sprocket and the drum rotating driving sprocket to rotate.
[0040] The first power component 9 can drive the water pipe advancing and retreating driving sprocket and the drum rotating driving sprocket to rotate simultaneously, and then drive the water pipe advancing and retreating chain and the drum rotating chain to drive simultaneously. When the water pipe advancing and retreating chain drives the water pipe slider 2 to move, the drum rotating chain synchronously drives the drum rotating driven sprocket and the pipe winding drum 10 to rotate.
[0041] In this embodiment, as Figure 1 、 Figure 3 and Figure 4As shown, the cleaning mechanism further includes an auxiliary aiming device 3; the auxiliary aiming device 3 includes a threaded slide rail 304, a slide rail mounting seat 302, a threaded slider 305, a handwheel 301 and a gun head 303. The threaded slide rail 304 can rotate around its axis and is mounted on the slide rail mounting seat 302. The length direction of the threaded slide rail 304 is consistent with the width direction of the base 6. The threaded slider 305 is in threaded engagement with the threaded slide rail 304 and abuts against the slide rail mounting seat 302. The handwheel 301 is coaxially mounted on the threaded slide rail 304, and the gun head 303 is mounted on the threaded slider 305. The slide rail mounting seat 302 is mounted on one end of the water pipe slide rail 13 away from the water pipe winding drum 10, and the gun head 303 is detachably mounted on the output end of the water pipe 14.
[0042] When the handwheel 301 is rotated, the threaded slider 305 moves on the threaded slide rail 304, and then drives the gun head 303 to move on the threaded slide rail 304. First, the output end of the water pipe 14 is installed on the gun head 303, and then the gun head 303 is aligned with the pipeline. The water output from the water pipe 14 is then guided by the gun head 303 into the pipeline, avoiding waste of water.
[0043] In this embodiment, a plurality of thread structures are provided on the threaded slide rail 304 along its axial direction. Each thread structure is in threaded engagement with a threaded slider 305, and a gun head 303 is mounted on each threaded slider 305. At least one of any two adjacent thread structures is different in diameter, pitch and helix direction.
[0044] The auxiliary aiming device 3 can drive a plurality of gun heads 303 to move, and the plurality of gun heads 303 can clean the interiors of a plurality of pipelines, thereby improving the cleaning efficiency of this embodiment. After the handwheel 301 rotates a certain number of revolutions, different threaded sliders 305 generate axial displacements with different directions and speeds along with their respective corresponding thread structures.
[0045] In this embodiment, the side shift mechanism 8 further includes a side shift sprocket set, a side shift chain and a second power component; the side shift sprocket set includes a side shift driving sprocket and a side shift driven sprocket. The side shift driving sprocket and the side shift driven sprocket are respectively mounted at both ends of the side shift slide rail 802. The side shift chain is sleeved outside the side shift driving sprocket and the side shift driven sprocket and meshes with the side shift driving sprocket and the side shift driven sprocket. The side shift slider 801 is mounted on the side shift chain.
[0046] Specifically, the second power component includes a second hydraulic motor. A second sprocket is coaxially mounted on the output shaft of the second hydraulic motor. A third chain is sleeved outside the second sprocket, and the third chain drives the side shift driving sprocket to rotate.
[0047] The second power component can drive the side shift driving sprocket, side shift driven sprocket and side shift chain to rotate, and further drive the side shift slider 801 on the side shift chain to move.
[0048] In this embodiment, the lifting mechanism 11 further includes a lifting sprocket set, a lifting chain and a third power component; the lifting sprocket set includes a lifting driving sprocket and a lifting driven sprocket, the lifting driving sprocket and the lifting driven sprocket are respectively installed at two ends of the lifting slide rail 1102, the lifting chain is sleeved outside the lifting driving sprocket and the lifting driven sprocket and meshes with the lifting driving sprocket and the lifting driven sprocket; the lifting slider 1101 is installed on the lifting chain.
[0049] Specifically, the third power component includes a third hydraulic motor, a third sprocket is coaxially installed on an output shaft of the third hydraulic motor, a fourth chain is sleeved outside the third sprocket, and the fourth chain drives the lifting driving sprocket to rotate.
[0050] The third power component can drive the lifting driving sprocket, the lifting driven sprocket and the lifting chain to rotate, and further drive the lifting slider 1101 on the lifting chain to move.
[0051] In this embodiment, as Figures 1 to 3 shown, it further includes a cab 1, a cab side shift oil cylinder 7 that can drive the cab 1 to move in the width direction of the base 6, a cab lifting oil cylinder 5 that can drive the cab 1 to move in the vertical direction, and a cab advancing and retreating oil cylinder 4 that can drive the cab 1 to move in the length direction of the base 6; the telescopic direction of the cab side shift oil cylinder 7 is consistent with the width direction of the base 6, one end of the cab side shift oil cylinder 7 is installed on the base 6, one end of the cab lifting oil cylinder 5 is installed on the other end of the cab side shift oil cylinder 7, one end of the cab advancing and retreating oil cylinder 4 is installed on the other end of the cab lifting oil cylinder 5, and the other end of the cab advancing and retreating oil cylinder 4 is installed on the cab 1.
[0052] The worker sits in the cab 1 to control the first power component 9, the second power component and the third power component to work, and further control the side shift mechanism 8, the lifting mechanism 11 and the advancing and retreating mechanism 12 to work. The worker can also control the telescopic movement of the cab side shift oil cylinder 7, the cab lifting oil cylinder 5 and the cab advancing and retreating oil cylinder 4 to drive the cab 1 to move to a designated position, which is convenient for the worker to observe the situation of the cleaning site.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A heat exchanger tube bundle cleaning device, characterized in that: The invention comprises a base (6), a cleaning mechanism for cleaning the tube bundle of a heat exchanger, a lateral movement mechanism (8) capable of driving the cleaning mechanism to move in the width direction of the base (6), a lifting mechanism (11) capable of driving the cleaning mechanism to move in the vertical direction, and an advance and retreat mechanism (12) capable of driving the cleaning mechanism to move in the length direction of the base (6); based on the lateral movement mechanism (8), the lifting mechanism (11) and the advance and retreat mechanism (12), the cleaning mechanism can extend into a preset position in the tube bundle at a position to be cleaned of the heat exchanger.
2. A heat exchanger tube bundle cleaning device according to claim 1, characterized in that: The side shift mechanism (8) comprises a side shift rail (802) and a side shift slider (801); the side shift rail (802) is mounted on the base (6); the length direction of the side shift rail (802) is consistent with the width direction of the base (6); the side shift slider (801) is mounted on the side shift rail (802) and can move on the side shift rail (802) to perform reciprocating motion; The lifting mechanism (11) comprises a lifting rail (1102) and a lifting slider (1101); the lifting rail (1102) is mounted on a side-shifting slider (801); the length direction of the lifting rail (1102) is perpendicular to a horizontal plane; the lifting slider (1101) is mounted on the lifting rail (1102) and can move on the lifting rail (1102) to perform reciprocating motion; The advance and retreat mechanism (12) comprises an advance and retreat oil cylinder, the extension and retraction direction of the advance and retreat oil cylinder is consistent with the length direction of the base (6), one end of the advance and retreat oil cylinder is mounted on the lifting slider (1101), and the other end of the advance and retreat oil cylinder is mounted with the cleaning mechanism.
3. A heat exchanger tube bundle cleaning device according to claim 2, characterized in that: The cleaning mechanism includes a water pipe retracting and releasing device; The water pipe retracting and releasing device comprises a water pipe slide rail (13), a water pipe slider (2), a water pipe winding roller (10) and a water pipe (14); the length direction of the water pipe slide rail (13) is consistent with the length direction of the base (6); the water pipe slider (2) is mounted on the water pipe slide rail (13) and can move on the water pipe slide rail (13); the water pipe winding roller (10) can rotate around its axis and is mounted on one end of the water pipe slide rail (13); the water pipe (14) is mounted on the water pipe winding roller (10); and the output end of the water pipe (14) is mounted on the water pipe slider (2); The water pipe slide rail (13) is mounted on an end of the advance and retreat oil cylinder away from the lifting slide block (1101).
4. A heat exchanger tube bundle cleaning device according to claim 3, characterized in that: The water pipe retracting and extending device also includes a synchronous transmission mechanism; The synchronous transmission mechanism comprises a water pipe advance and retreat sprocket set, a water pipe advance and retreat chain, a roller rotating sprocket set, a roller rotating chain and a first power component (9); The water pipe advance and retreat sprocket assembly comprises a water pipe advance and retreat driving sprocket and a water pipe advance and retreat driven sprocket, the water pipe advance and retreat driving sprocket and the water pipe advance and retreat driven sprocket are respectively mounted on the two ends of the water pipe slide rail (13), the water pipe advance and retreat chain is sleeved outside the water pipe advance and retreat driving sprocket and the water pipe advance and retreat driven sprocket and meshes with the water pipe advance and retreat driving sprocket and the water pipe advance and retreat driven sprocket, and the water pipe slide block (2) is mounted on the water pipe advance and retreat chain; The drum rotating sprocket assembly comprises a drum rotating driving sprocket and a drum rotating driven sprocket, wherein the drum rotating driving sprocket is mounted on a water pipe slide rail (13), the drum rotating driven sprocket is coaxially mounted on a water pipe winding drum (10), and the drum rotating chain is sleeved outside the drum rotating driving sprocket and the drum rotating driven sprocket and meshes with the drum rotating driving sprocket and the drum rotating driven sprocket; The first power component (9) can simultaneously drive the water pipe forward and backward driving sprocket and the roller rotation driving sprocket to rotate.
5. A heat exchanger tube bundle cleaning device according to claim 3, characterized in that: The cleaning mechanism also includes an auxiliary aiming device (3); The auxiliary aiming device (3) comprises a threaded rail (304), a rail mounting seat (302), a threaded slider (305), a hand wheel (301) and a gun head (303); the threaded rail (304) can rotate around its axis and is mounted on the rail mounting seat (302); the length direction of the threaded rail (304) is consistent with the width direction of the base (6); the threaded slider (305) is threadedly engaged with the threaded rail (304) and abuts against the rail mounting seat (302); the hand wheel (301) is coaxially mounted on the threaded rail (304); and the gun head (303) is mounted on the threaded slider (305); The slide rail mounting seat (302) is mounted on an end of the water pipe slide rail (13) away from the water pipe winding roller (10), and the gun head (303) is detachably mounted on the output end of the water pipe (14).
6. A heat exchanger tube bundle cleaning device according to claim 5, characterized in that: The threaded slide rail (304) is provided with a plurality of threaded structures along its axial direction, each threaded structure is threadedly matched with a threaded slider (305), and each threaded slider (305) is installed with a gun head (303); Any two adjacent thread structures differ from each other in at least one of diameter, pitch and rotation direction.
7. A heat exchanger tube bundle cleaning device according to claim 2, characterized in that: The side shift mechanism (8) also includes a side shift sprocket set, a side shift chain and a second power component; The side shift sprocket assembly comprises a side shift driving sprocket and a side shift driven sprocket, the side shift driving sprocket and the side shift driven sprocket are respectively mounted on both ends of the side shift slide rail (802), the side shift chain is sleeved outside the side shift driving sprocket and the side shift driven sprocket and meshes with the side shift driving sprocket and the side shift driven sprocket; The side-shifting slider (801) is installed on the side-shifting chain.
8. A heat exchanger tube bundle cleaning device according to claim 2, characterized in that: The lifting mechanism (11) also includes a lifting sprocket set, a lifting chain and a third power component; The lifting sprocket assembly comprises a lifting driving sprocket and a lifting driven sprocket, wherein the lifting driving sprocket and the lifting driven sprocket are respectively mounted at two ends of the lifting slide rail (1102), and the lifting chain is sleeved outside the lifting driving sprocket and the lifting driven sprocket and meshes with the lifting driving sprocket and the lifting driven sprocket; The lifting slider (1101) is installed on the lifting chain.
9. A heat exchanger tube bundle cleaning device according to any one of claims 1 to 8, characterized in that: It also includes a cab (1), a cab side shift cylinder (7) capable of driving the cab (1) to move in the width direction of the base (6), a cab lifting cylinder (5) capable of driving the cab (1) to move in the vertical direction, and a cab forward and backward cylinder (4) capable of driving the cab (1) to move in the length direction of the base (6); The extension and retraction direction of the cab side-shift cylinder (7) is consistent with the width direction of the base (6); one end of the cab side-shift cylinder (7) is mounted on the base (6); one end of the cab lifting cylinder (5) is mounted on the other end of the cab side-shift cylinder (7); one end of the cab forward and backward cylinder (4) is mounted on the other end of the cab forward and backward cylinder (4); and the cab (1) is mounted on the other end of the cab forward and backward cylinder (4).