Double-shaft rotating device for realizing solar tracking
By designing a dual-axis rotation device, the dual-axis rotation of the solar panel module is achieved by using mutually perpendicular torque, the problem of low utilization of existing solar panels is solved, the power generation and utilization rate is improved, and automatic energy storage is realized.
Patent Information
- Application Number
- CN202422031512.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Due to fixed installation, existing solar panels cannot work at maximum efficiency at all times, resulting in low solar energy utilization.
A dual-axis rotating device is designed, and the first motor and the second motor respectively output torque perpendicular to each other to realize rotation of the solar panel module in two directions. The adjustment mechanism includes a first rotating mechanism, a second rotating mechanism, a support frame, a first motor and a second motor.
It improves the power generation of solar products and the utilization rate of solar energy, realizes automatic energy storage, and improves adjustment accuracy.
Smart Images

Figure CN222939418U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of solar power generation equipment, and particularly to a dual-axis rotating device for realizing solar tracking. Background Art
[0002] At present, solar energy has become an important part of the clean energy used by humans and is constantly developing. Solar energy is generally used for power generation or providing energy for water heaters in modern times. There are two ways to utilize solar energy: photothermal conversion and photovoltaic conversion. No matter which conversion method is used, solar panels are required to convert light energy. Therefore, solar brackets are essential equipment in the process of utilizing solar energy.
[0003] Existing solar panels are fixedly installed at a certain fixed position outdoors at a fixed angle. However, the sun changes its position continuously throughout the day, which results in the characteristics of low density and intermittency of solar energy, and the illumination direction and intensity change continuously with time. Traditional solar panel modules are fixed at an angle and cannot always operate at the maximum efficiency. The inclination and direction of the solar panel with respect to the ground are fixed, and thus the light energy cannot be fully utilized. Utility Model Content
[0004] To solve the above technical problems, a dual-axis rotating device for realizing solar tracking is proposed, including: a solar panel module, an adjusting mechanism, and a base; the adjusting mechanism is configured to adjust the angle of the solar panel module in a first direction and a second direction, and the adjusting mechanism is disposed between the base and the solar panel module;
[0005] The adjusting mechanism includes a first rotating mechanism, a second rotating mechanism, a support frame, a first motor, and a second motor. The first motor and the second motor respectively drive the first rotating mechanism and the second rotating mechanism to rotate, and the torque directions output by the first motor and the second motor are perpendicular to each other; the first rotating mechanism is disposed between the solar panel module and the second rotating mechanism; the first rotating mechanism, the second rotating mechanism, the first motor, and the second motor are disposed on the support frame.
[0006] Through the above technical solution, the first motor and the second motor respectively output perpendicular torques, which can not only realize the rotation of the solar panel module in the first and second directions, but also, since the torques are perpendicular to each other, they are extremely difficult to influence each other. Therefore, the adjustment accuracy is higher than that of the existing solution.
[0007] Specifically, the adjusting mechanism further includes an upper housing, a lower housing, a first support arm, and a second support arm; the first support arm and the second support arm are symmetrically disposed on both sides of the upper end of the upper housing; the first rotating mechanism, the second rotating mechanism, the first motor, and the second motor are disposed inside the upper housing; the first rotating mechanism drives the first support arm and the second support arm to rotate in the first direction.
[0008] Specifically, the solar panel module includes: a solar panel and a connecting seat; the solar panel is disposed on the connecting seat; the connecting seat is connected to the first support arm and the second support arm, and is driven by the first support arm and the second support arm to rotate in a first direction.
[0009] Specifically, the first rotating mechanism includes: a first driving gear, a first driven gear, and a first power output shaft; the first driving gear meshes with the first driven gear, the first driving gear and the first driven gear are located in the same vertical horizontal plane, and both the first driving gear and the first driven gear are perpendicular to the base; the first power output shaft is disposed on the outer end face of the first driven gear, so as to drive the first support arm or the second support arm to rotate.
[0010] Specifically, the second rotating mechanism includes: a second driving gear, a second driven gear, and a second power output shaft; the second driving gear meshes with the second driven gear, the second driving gear and the second driven gear are located in the same horizontal plane, and both the second driving gear and the second driven gear are parallel to the base; the second power output shaft is disposed on the end face of the second driven gear close to the lower housing.
[0011] Specifically, a limiting block is provided on the lower end face of the support frame.
[0012] Specifically, a shaft seat cooperating with the second power output shaft is provided on the upper end face of the lower housing; a convex block is provided in the horizontal direction on the outer end face of the shaft seat.
[0013] Specifically, a swingable stop bar is provided between the limiting blocks; the limiting blocks and the stop bar rotate following the support frame.
[0014] Specifically, the stop bar contacts the convex block when rotating into the limiting area.
[0015] Through the above technical solutions, the limiting blocks and the stop bar rotate following the support frame, start to contact the convex block when rotating into the limiting area, and stop rotating when the stop bar contacts one side of the limiting block, reaching the maximum rotation angle in a certain direction.
[0016] Specifically, it further includes a storage battery; the storage battery is disposed inside the lower housing; and a protective film is wrapped outside the storage battery.
[0017] Compared with the prior art, the beneficial effects of the present application are as follows:
[0018] 1. By relying on the double-axis to track the solar altitude angle and the solar azimuth angle, the power generation of the solar energy product is improved, and the utilization rate of solar energy is increased;
[0019] 2. Automatic energy storage can be realized. Description of the Drawings
[0020] The accompanying drawings are included to provide a further understanding of the embodiments and are incorporated into and constitute a part of this specification. The drawings illustrate the embodiments and, together with the description, are used to explain the principles of the present application. Other embodiments and many of the expected advantages of the embodiments will be readily recognized, as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale with each other. The same reference numerals refer to corresponding like parts.
[0021] Figure 1 is a schematic structural diagram of a biaxial rotation device for realizing solar tracking according to an embodiment of the present application;
[0022] Figure 2 is a schematic structural diagram of an adjustment mechanism of a biaxial rotation device for realizing solar tracking according to an embodiment of the present application Figure 1 ;
[0023] Figure 3 is a schematic structural diagram of an adjustment mechanism of a biaxial rotation device for realizing solar tracking according to an embodiment of the present application Figure 2 ;
[0024] Figure 4 is a schematic structural diagram of a lower housing of a biaxial rotation device for realizing solar tracking according to an embodiment of the present application;
[0025] Figure 5 is a sectional view of a lower housing of a biaxial rotation device for realizing solar tracking according to an embodiment of the present application. Description of the Drawings:
[0027] 1. Solar panel module; 1a. Solar cell; 1b. Connection seat; 2. Adjustment mechanism; 2a. First support arm; 2b. Second support arm; 2c. Upper housing; 2d. Lower housing; 3. Base; 4. First rotation mechanism; 4a. First motor; 4b. First driving gear; 4c. First driven gear; 4d. First output shaft; 5. Second rotation mechanism; 5a. Second motor; 5b. Second driving gear; 5c. Second driven gear; 5d. Second output shaft; 6. Support frame; 7. Limit block; 8. Stop bar; 9. Axle seat; 9a. Protrusion; 10. Energy storage battery; 11. Protective film. Detailed Description of the Embodiments
[0028] In the following detailed description, reference is made to the accompanying drawings which form a part of the detailed description and which illustrate illustrative specific embodiments in which the present application may be practiced. In this regard, directional terms such as "top", "bottom", "left", "right", "upper", "lower", etc. are used with reference to the orientation of the described figures. Since the components of the embodiments may be positioned in several different orientations, the directional terms are used for purposes of illustration and are in no way limiting. It should be understood that other embodiments may be utilized or logical changes may be made without departing from the scope of the present application. Accordingly, the following detailed description should not be taken in a limiting sense, and the scope of the present application is defined by the appended claims.
[0029] Figure 1 is a schematic structural diagram of a two-axis rotating device for realizing solar tracking according to an embodiment of the present application, as Figure 1 shown, including: a solar cell 1a panel module 1, an adjusting mechanism 2 and a base 3; the adjusting mechanism 2 is configured to adjust the angle of the solar cell 1a panel module 1 in a first direction and a second direction, and the adjusting mechanism 2 is disposed between the base 3 and the solar cell 1a panel module 1.
[0030] Specifically, the solar cell 1a panel module 1 includes: a solar cell 1a panel and a connecting seat 1b; the solar cell 1a panel is disposed on the connecting seat 1b; the connecting seat 1b is connected to a first support arm 2a and a second support arm 2b, and is driven by the first support arm 2a and the second support arm 2b to rotate in the first direction.
[0031] Figure 2 is a schematic structural diagram of an adjusting mechanism of a two-axis rotating device for realizing solar tracking according to an embodiment of the present application Figure 1 、 Figure 3 is a schematic structural diagram of an adjusting mechanism of a two-axis rotating device for realizing solar tracking according to an embodiment of the present application Figure 2 ,as Figure 2-3 shown, the adjusting mechanism 2 includes a first rotating mechanism 4, a second rotating mechanism 5, a support frame 6, a first motor 4a and a second motor 5a. The first motor 4a and the second motor 5a respectively drive the first rotating mechanism 4 and the second rotating mechanism 5 to rotate, and the torque directions output by the first motor 4a and the second motor 5a are perpendicular to each other; the first rotating mechanism 4 is disposed between the solar cell 1a panel module 1 and the second rotating mechanism 5; the first rotating mechanism 4, the second rotating mechanism 5, the first motor 4a and the second motor 5a are disposed on the support frame 6.
[0032] Through the above technical solutions, the first motor 4a and the second motor 5a respectively output torques perpendicular to each other, which can not only realize the rotation of the solar cell 1a panel module 1 in the first and second directions, but also, because the torques are perpendicular to each other, they are extremely difficult to affect each other, so the adjustment accuracy is higher than that of the existing solutions.
[0033] The specific adjusting mechanism 2 further includes an upper housing 2c, a lower housing 2d, a first support arm 2a and a second support arm 2b; the first support arm 2a and the second support arm 2b are symmetrically arranged on both sides of the upper end of the upper housing 2c; a first rotating mechanism 4, a second rotating mechanism 5, a first motor 4a and a second motor 5a are arranged inside the upper housing 2c; the first rotating mechanism 4 drives the first support arm 2a and the second support arm 2b to rotate in the first direction.
[0034] Specifically, the first rotating mechanism 4 includes: a first driving gear 4b, a first driven gear 4c and a first power output shaft; the first driving gear 4b meshes with the first driven gear 4c, the first driving gear 4b and the first driven gear 4c are located in the same vertical horizontal plane, and both the first driving gear 4b and the first driven gear 4c are perpendicular to the base 3; the first power output shaft is arranged on the outer end face of the first driven gear 4c, so as to drive the first support arm 2a or the second support arm 2b to rotate.
[0035] Specifically, the second rotating mechanism 5 includes: a second driving gear 5b, a second driven gear 5c and a second power output shaft; the second driving gear 5b meshes with the second driven gear 5c, the second driving gear 5b and the second driven gear 5c are located in the same horizontal plane, and both the second driving gear 5b and the second driven gear 5c are parallel to the base 3; the second power output shaft is arranged on the end face of the second driven gear 5c close to the lower housing 2d.
[0036] Specifically, a limiting block 7 is arranged on the lower end face of the support frame 6.
[0037] Figure 4 It is a schematic structural diagram of the lower housing of a two-axis rotating device for realizing solar tracking according to an embodiment of the present application, as Figure 4 shown, a shaft seat 9 for cooperating with the second power output shaft is arranged on the upper end face of the lower housing 2d; a convex block 9a is arranged on the outer end face of the shaft seat 9 in the horizontal direction.
[0038] Specifically, a swingable stop bar 8 is arranged between the limiting blocks 7; the limiting blocks 7 and the stop bar 8 rotate following the support frame 6.
[0039] Specifically, the stop bar 8 contacts the stop bar 8 when rotating into the limiting area.
[0040] Through the above technical solutions, the limiting blocks 7 and the stop bar 8 rotate following the support frame 6, start to contact the convex block 9a when rotating into the limiting area, and when the stop bar 8 contacts the limiting block 7, the rotation stops, reaching the maximum rotation angle.
[0041] Figure 5 It is a sectional view of the lower housing of a two-axis rotating device for realizing solar tracking according to an embodiment of the present application, as Figure 5As shown, it further includes a storage battery 10; the storage battery 10 is arranged inside the lower housing 2d; and a protective film 11 is wrapped around the outside of the storage battery 10.
[0042] When the present application works, the second motor 5a outputs a torque in the horizontal direction, and the power is transmitted through the second driving gear 5b, the second driven gear 5c, the second output shaft 5d and the shaft seat 9 to make the solar cell 1a module rotate in the horizontal direction. More specifically, when rotating in the horizontal direction, the convex block 9a rotates accordingly. When the convex block 9a contacts the stop lever 8, the rotation of the device in the horizontal direction enters the limit control area. When reaching the maximum limit boundary on one side of the limit control area, the stop lever 8 abuts against the limit block 7 on one side. The size of the limit control area mentioned here is the same as the swing area of the stop lever 8, and the torque output by the second motor 5a will be inhibited to a certain extent within this area to avoid situations such as the breakage of the stop lever 8 or the convex block 9a due to excessive torque resulting in device damage.
[0043] In addition, the present application can achieve the following effects by combining existing technologies such as communication and algorithm control:
[0044] (1) The host computer calculates the altitude angle and azimuth angle of the sun based on the change in the incident angle of sunlight, and thus calculates the angles that the first rotating mechanism and the second rotating mechanism need to rotate, so as to achieve real-time or intermittent tracking of the sun;
[0045] (2) By sending adjustment instructions to this device through a mobile terminal, remote control of the rotation direction and angle can be achieved.
[0046] Obviously, those skilled in the art can make various modifications and changes to the embodiments of the present application without departing from the spirit and scope of the present application. In this way, if these modifications and changes are within the scope of the claims of the present application and their equivalent forms, the present application also aims to cover these modifications and changes. The word "comprising" does not exclude the presence of other elements or steps not listed in the claims. The simple fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
Claims
1. A dual-axis rotation device for realizing solar tracking, characterized in that: include: A solar panel module, an adjustment mechanism and a base; the adjustment mechanism is configured to adjust the angle of the solar panel module in a first direction and a second direction, and the adjustment mechanism is disposed between the base and the solar panel module; The adjustment mechanism includes a first rotating mechanism, a second rotating mechanism, a support frame, a first motor and a second motor, the first motor and the second motor respectively drive the first rotating mechanism and the second rotating mechanism to rotate, and the directions of the torques output by the first motor and the second motor are perpendicular to each other; the first rotating mechanism is arranged between the solar cell panel module and the second rotating mechanism; the first rotating mechanism, the second rotating mechanism, the first motor and the second motor are arranged on the support frame.
2. A dual-axis rotation device for realizing solar tracking according to claim 1, characterized in that: The adjustment mechanism also includes an upper shell, a lower shell, a first support arm and a second support arm; the first support arm and the second support arm are symmetrically arranged on both sides of the upper end of the upper shell; the first rotating mechanism, the second rotating mechanism, the first motor and the second motor are arranged inside the upper shell; the first rotating mechanism drives the first support arm and the second support arm to rotate in the first direction.
3. A dual-axis rotation device for realizing solar tracking according to claim 2, characterized in that: The solar panel module comprises: a solar panel and a connecting seat; the solar panel is arranged on the connecting seat; the connecting seat is connected to the first support arm and the second support arm, and rotates in a first direction driven by the first support arm and the second support arm.
4. A dual-axis rotation device for realizing solar tracking according to claim 2, characterized in that: The first rotating mechanism includes: a first driving gear, a first driven gear and a first power output shaft; the first driving gear is meshed with the first driven gear, the first driving gear and the first driven gear are located in the same vertical horizontal plane, and the first driving gear and the first driven gear are both perpendicular to the base; the first power output shaft is arranged on the outer end surface of the first driven gear, thereby driving the first support arm or the second support arm to rotate.
5. A dual-axis rotation device for realizing solar tracking according to claim 2, characterized in that: The second rotating mechanism includes: a second driving gear, a second driven gear and a second power output shaft; the second driving gear is meshed with the second driven gear, the second driving gear and the second driven gear are located in the same horizontal plane, and the second driving gear and the second driven gear are parallel to the base; the second power output shaft is arranged on the second driven gear close to the end surface of the lower shell.
6. A dual-axis rotation device for realizing solar tracking according to claim 5, characterized in that: A limiting block is arranged on the lower end surface of the support frame.
7. A dual-axis rotation device for realizing solar tracking according to claim 6, characterized in that: The upper end surface of the lower shell is provided with a shaft seat matched with the second power output shaft; and a protrusion is provided in the horizontal direction on the outer end surface of the shaft seat.
8. A dual-axis rotation device for realizing solar tracking according to claim 7, characterized in that: A swingable blocking rod is arranged between the limit blocks; the limit blocks and the blocking rod rotate along with the support frame.
9. A dual-axis rotation device for realizing solar tracking according to claim 8, characterized in that: The blocking rod contacts the blocking rod when the blocking rod rotates into the limiting area.
10. A dual-axis rotation device for realizing solar tracking according to claim 2, characterized in that: It also includes an energy storage battery; the energy storage battery is arranged inside the lower shell; and the outside of the energy storage battery is wrapped with a protective film.