Multi-station electrode automatic assembly work station

By designing a multi-station electrode automatic assembly station, the combination of hydraulic cylinder and stamping blocks can be used to achieve automatic docking and pressing fixation of the electrode sleeve, which solves the problems of low manual assembly efficiency and difficult to measure in the prior art, and realizes automated and efficient detection of electrode assembly.

CN222940349UActive Publication Date: 2025-06-03TIANJIN SHENLONG AUTOMATION MASCH CO LTD
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Patent Information

Application Number
CN202421979111.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-03
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing electrode assembly methods rely on manual operation and lack automatic combination fixing function, making it difficult to measure the circuit at the same time after fixing to ensure that the electrode head is energized.

Method used

A multi-station electrode automatic assembly station is designed, using a combination of hydraulic cylinder and stamping block to realize automatic docking and embedded fixation of the electrode sleeve, and provides positioning and locking functions through line positioners and sliding card blocks, and wire power-on detection is performed using a resistor meter.

Benefits of technology

It realizes the automation of electrode assembly, improves assembly efficiency and accuracy, can quickly fix the electrode joints, and conducts wire power-on detection during the embedding process to ensure the correctness of installation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222940349U_ABST
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Abstract

The utility model provides a multi-station automatic electrode assembling station, which relates to the technical field of electrode assembling and comprises a station platform, and assembling seats are fixedly arranged on two sides of the top of the station platform. Two groups of line positioners are fixedly arranged on one side, aligned with the edge of the station, of the top of each assembly seat; hydraulic cylinders A are fixedly arranged on the two sides of the top of the assembling base, and electrode mounting bases used for mounting electrode sleeves are fixedly arranged at the telescopic ends of the hydraulic cylinders A; stamping blocks are arranged, an automatic combination and fixing function is provided, a hydraulic cylinder A is unfolded firstly, an electrode mounting base is moved, an electrode sleeve shell is driven to sleeve copper heads at the two ends of a wire, automatic butt joint is achieved, then a hydraulic cylinder B is unfolded again, the two sets of stamping blocks are folded through the hydraulic cylinder B, and the sleeve shell position of an electrode connector is extruded to be flat through combination of the two sets of stamping blocks. And the automatic effect is good, rapid fixation can be realized, and the problem that automatic combination is inconvenient in the existing assembly technology is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrode assembly, and more specifically, it particularly relates to a multi-station automatic electrode assembly station. Background Art

[0002] Both ends of common signal lines and power transmission lines are conveniently connected by setting electrode heads. The electrode cover is pinched and fixed outside the copper heads at both ends of the wire by means of embedding and pressing for fixed connection.

[0003] Based on the above, the current assembly method is manual assembly, and the fixed connection is achieved by stamping with a punching press. It lacks an automatic combination and fixing function, and it is inconvenient to measure the circuit simultaneously after fixing to ensure that the electrode heads of the circuit achieve power-on connection. Summary of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides a multi-station automatic electrode assembly station to solve the problems in the above background art that the existing assembly method is manual assembly, the fixed connection is achieved by stamping with a punching press, it lacks an automatic combination and fixing function, and it is inconvenient to measure the circuit simultaneously after fixing to ensure that the electrode heads of the circuit achieve power-on connection.

[0005] The purpose and effect of a multi-station automatic electrode assembly station of the utility model are achieved by the following specific technical means:

[0006] A multi-station automatic electrode assembly station includes a workbench. On both sides of the top of the workbench, there are fixedly arranged assembly seats; on one side of the top of each assembly seat that is aligned with the edge of the workbench, there are fixedly arranged two groups of line positioners; on both sides of the top of each assembly seat, there are fixedly arranged hydraulic cylinders A. The telescopic ends of the hydraulic cylinders A are fixedly provided with electrode mounting seats for mounting electrode sleeves, and the bottom of the electrode mounting seats slides on the top of the assembly seat in cooperation with guide rails; on both sides of the top of each assembly seat, there are fixedly arranged side frames, and on the adjacent surfaces of the two side frames, there are fixedly arranged hydraulic cylinders B; on the top of each assembly seat, there is fixedly arranged a hydraulic pump, and the hydraulic pump is connected to the two hydraulic cylinders A through steel oil pipes.

[0007] Further, at the top corners of each line positioner, there is integrally arranged a vertical pile structure; on both sides of the top of each line positioner, there are fixedly arranged chutes, and in each chute, there are slidably arranged two groups of sliding blocks. Outside each sliding block, there is fixedly arranged a spring rod A, and a spring is arranged outside the spring rod A to combine the two sliding blocks on both sides; above the adjacent surfaces of the two groups of sliding blocks, there is an arc surface structure.

[0008] Further, the telescopic ends of the hydraulic cylinders B are fixedly provided with stamping blocks, and outside each stamping block, there are fixedly arranged two groups of spring rods B, and the spring rods B all pass through the side frames and are limited by springs.

[0009] Furthermore, both the hydraulic cylinder A and the hydraulic cylinder B are connected by steel pipelines.

[0010] Furthermore, a resistance meter is fixedly arranged on the top of the assembly seat, and lines on both sides of the resistance meter are connected to adjacent stamping blocks.

[0011] Furthermore, a U-shaped fuel tank is fixedly arranged in the middle of the top of the working platform, and the hydraulic pump is communicated with the U-shaped fuel tank; a breathing hole with a filter cover is arranged on the top of the U-shaped fuel tank.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The stamping blocks are provided, which provides an automatic combination and fixing function. First, the hydraulic cylinder A expands to move the electrode mounting seat, driving the electrode sleeve to be sleeved outside the copper heads at both ends of the wire to achieve automatic docking. Then, the hydraulic cylinder B extends again, and the two groups of stamping blocks are brought together by the hydraulic cylinder B. The sleeve position of the electrode joint is flattened by the combination of the two groups of stamping blocks and is embedded and fixed at both ends of the wire. The automatic effect is good and it can be fixed quickly.

[0014] The line positioner is provided, which provides a fixing function. After the insulating skins at both ends of the wire are peeled off, the two ends of the wire are placed in the line positioner, and the sliding block cooperates with the spring rod A to provide a locking force for centering and fixing, which is convenient for assembly.

[0015] In addition, a resistance meter is used to form a detection structure with the stamping blocks on both sides, which can measure whether the wire is electrified after the stamping blocks perform stamping. If it is electrified normally, it indicates that the circuit installation is normal, and the effect of detecting during the embedding process can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 2 is a three-dimensional structural schematic diagram of the assembly seat of the utility model.

[0018] Figure 3 is an axonometric structural schematic diagram of the assembly seat of the utility model.

[0019] Figure 4 is a top-view structural schematic diagram of the assembly seat of the utility model.

[0020] Figure 5 is a three-dimensional structural schematic diagram of the line positioner of the utility model.

[0021] In the figures, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0022] 1. Workbench; 2. Assembly seat; 3. Circuit locator; 301. Slide groove; 302. Sliding block; 303. Spring rod A; 4. Hydraulic cylinder A; 401. Electrode mounting seat; 5. Side frame; 501. Hydraulic cylinder B; 502. Stamping block; 503. Spring rod B; 6. Hydraulic pump; 7. Resistance meter; 8. U-shaped fuel tank. Specific implementation mode

[0023] The following further describes the implementation mode of the present utility model in detail with reference to the drawings and embodiments.

[0024] Embodiment 1:

[0025] As shown in the attached Figure 1 to the attached Figure 5 figures:

[0026] The present utility model provides a multi-station electrode automatic assembly workstation, including a workbench 1, and assembly seats 2 are fixedly arranged on both sides of the top of the workbench 1; two groups of circuit locators 3 are fixedly arranged on one side of the top of the assembly seat 2 aligned with the edge of the workbench 1; hydraulic cylinders A 4 are fixedly arranged on both sides of the top of the assembly seat 2, and electrode mounting seats 401 for installing electrode sleeves are fixedly arranged at the telescopic ends of the hydraulic cylinders A 4, and the bottoms of the electrode mounting seats 401 slide on the top of the assembly seat 2 in cooperation with guide rails; side frames 5 are fixedly arranged on both sides of the top of the assembly seat 2, and hydraulic cylinders B 501 are fixedly arranged on the adjacent surfaces of the two side frames 5; hydraulic pumps 6 are fixedly arranged on the top of the assembly seat 2, and the hydraulic pumps 6 are connected to the two hydraulic cylinders A 4 through steel oil pipes.

[0027] Among them, vertical pile structures are integrally arranged at the top corners of the circuit locator 3; slide grooves 301 are fixedly arranged on both sides of the top of the circuit locator 3, two groups of sliding blocks 302 are slidably arranged in the slide grooves 301, spring rods A 303 are fixedly arranged outside the sliding blocks 302, and springs are arranged outside the spring rods A 303 to combine the two sliding blocks 302; the upper adjacent surfaces of the two groups of sliding blocks 302 are arc-shaped structures.

[0028] Among them, stamping blocks 502 are fixedly arranged at the telescopic ends of the hydraulic cylinders B 501, and two groups of spring rods B 503 are fixedly arranged outside the stamping blocks 502, and the spring rods B 503 pass through the side frames 5 and are limited to set springs.

[0029] Among them, the hydraulic cylinders A 4 and the hydraulic cylinders B 501 are connected through steel oil pipes.

[0030] Among them, resistance meters 7 are fixedly arranged on the top of the assembly seat 2, and circuits on both sides of the resistance meters 7 are connected to the adjacent stamping blocks 502 to form a resistance detection mechanism.

[0031] Among them, a U-shaped fuel tank 8 is fixedly arranged in the middle of the top of the workbench 1, and the hydraulic pump 6 is communicated with the U-shaped fuel tank 8; a breathing hole with a filter cover is arranged at the top of the U-shaped fuel tank 8.

[0032] As Figures 1-5 shown, after stripping the insulating skin from both ends of the wire, place both ends of the wire in the line locator 3, and the sliding block 302 cooperates with the spring rod A303 to provide a locking force for centering and fixing. At this time, the state of the wire is Figures 2-4 of the state;

[0033] Then, insert the electrode connector into the electrode mounting seat 401. At this time, the position of the sleeve of the electrode connector is aligned with both ends of the wire; start the hydraulic pump 6 to pump out the hydraulic oil in the U-shaped fuel tank 8 and input the hydraulic oil into the hydraulic cylinder A4 and the hydraulic cylinder B501. Due to the force provided by the spring outside the spring rod B503, the hydraulic cylinder B501 needs to increase to expand. Therefore, the hydraulic cylinder A4 expands first, moves the electrode mounting seat 401, drives the electrode sleeve to be sleeved outside the copper heads at both ends of the wire to achieve automatic docking, and then the hydraulic cylinder B501 extends again. By closing the two stamping blocks 502 through the hydraulic cylinder B501, the position of the sleeve of the electrode connector is squeezed and flattened by the combination of the two stamping blocks 502 and is embedded and fixed at both ends of the wire;

[0034] After the crimping is completed, the hydraulic pump 6 can be reversed through the program to extract the hydraulic oil to reset the hydraulic cylinder A4 and the hydraulic cylinder B501, and at the same time, the electrode head is withdrawn from the electrode mounting seat 401.

[0035] Embodiment 2:

[0036] On the basis of Embodiment 1, during the crimping, a resistance meter 7 is used to form a detection structure with the two stamping blocks 502. After the stamping blocks 502 are stamped, it can be measured whether the wire is energized. If it is normally energized, it indicates that the circuit installation is normal.

[0037] The specific usage method and function of this embodiment:

[0038] In the present utility model, when in use, as Figure 2 of the state, after stripping the insulating skin from both ends of the wire, place both ends of the wire in the line locator 3, and the sliding block 302 cooperates with the spring rod A303 to provide a locking force for centering and fixing. At this time, the state of the wire is Figures 2-4 of the state;

[0039] Then, insert the electrode connector into the electrode mounting seat 401. At this time, the position of the sleeve of the electrode connector is aligned with both ends of the wire;

[0040] Start the hydraulic pump 6 to extract the hydraulic oil in the U-shaped fuel tank 8, and input the hydraulic oil into the hydraulic cylinder A4 and the hydraulic cylinder B501. Due to the force provided by the spring outside the spring rod B503, the hydraulic cylinder B501 needs to increase in order to expand. Therefore, the hydraulic cylinder A4 expands first, moves the electrode mounting seat 401, drives the electrode housing to be sleeved outside the copper heads at both ends of the wire, realizes automatic docking, and then the hydraulic cylinder B501 extends again. The two sets of stamping blocks 502 are brought together through the hydraulic cylinder B501, and the position of the housing of the electrode joint is flattened by the combination of the two sets of stamping blocks 502 and is embedded and fixed at both ends of the wire;

[0041] During this period, a resistance meter 7 is used to form a detection structure with the two-sided stamping blocks 502. After the stamping blocks 502 stamp, it can be measured whether the wire is energized. If it is normally energized, it indicates that the circuit installation is normal;

[0042] After the crimping is completed, the hydraulic pump 6 can be reversed through the program to extract the hydraulic oil to reset the hydraulic cylinder A4 and the hydraulic cylinder B501, and at the same time, the electrode head is withdrawn from the electrode mounting seat 401;

[0043] By setting up a multi-station method, two or more workers install each assembly seat 2 on both sides of the work platform 1, and then install the next set of electrodes while assembling the previous set of electrodes, so as to achieve efficient assembly.

Claims

1. A multi-station electrode automatic assembly station, characterized in that: include: A workstation (1), wherein both sides of the top of the workstation (1) are fixedly provided with an assembly seat (2); two groups of line positioners (3) are fixedly provided on one side of the top of the assembly seat (2) aligned with the edge of the workstation (1); hydraulic cylinders A (4) are fixedly provided on both sides of the top of the assembly seat (2), and an electrode mounting seat (401) for mounting an electrode sleeve is fixedly provided at the telescopic end of the hydraulic cylinder A (4), and the bottom of the electrode mounting seat (401) slides on the top of the assembly seat (2) in cooperation with a guide rail; side frames (5) are fixedly provided on both sides of the top of the assembly seat (2), and hydraulic cylinders B (501) are fixedly provided on adjacent surfaces of the side frames (5) on both sides; a hydraulic pump (6) is fixedly provided on the top of the assembly seat (2), and the hydraulic pump (6) is connected to the two groups of hydraulic cylinders A (4) by a steel oil pipe.

2. A multi-station electrode automatic assembly station as claimed in claim 1, characterized in that: The top corners of the line locator (3) are integrally provided with vertical pile structures; both sides of the top of the line locator (3) are fixedly provided with sliding grooves (301), two groups of sliding blocks (302) are slidably provided in the sliding grooves (301), spring rods A (303) are fixedly provided outside the sliding blocks (302), and springs are provided outside the spring rods A (303) to merge the sliding blocks (302) on both sides; the upper sides of the adjacent surfaces of the two groups of sliding blocks (302) are both arc surface structures.

3. A multi-station electrode automatic assembly station as claimed in claim 1, characterized in that: The telescopic ends of the hydraulic cylinders B (501) are fixedly provided with punching blocks (502), and two groups of spring rods B (503) are fixedly provided outside the punching blocks (502), and the spring rods B (503) pass through the side frames (5) to limit the setting of springs.

4. A multi-station electrode automatic assembly station as claimed in claim 1, characterized in that: The hydraulic cylinder A (4) and the hydraulic cylinder B (501) are both connected by steel oil pipes.

5. A multi-station electrode automatic assembly station as claimed in claim 3, characterized in that: A resistance meter (7) is fixedly arranged on the top of the assembly seat (2), and circuits are arranged on both sides of the resistance meter (7) to connect adjacent stamping blocks (502).

6. A multi-station electrode automatic assembly station as claimed in claim 1, characterized in that: A U-shaped oil tank (8) is fixedly arranged in the middle of the top of the work station (1), and the hydraulic pump (6) is connected to the U-shaped oil tank (8); a breathing hole with a filter cover is arranged on the top of the U-shaped oil tank (8).