Acid dye production waste gas recovery and purification mechanism

By designing the waste gas recovery and purification mechanism for the production of acid dyes and using temperature control and temperature control signal regulation technology, the problem of dye manufacturers' ineffective treatment of waste gas has been solved, and efficient purification of waste gas and environmental protection has been achieved.

CN222943240UActive Publication Date: 2025-06-06JIANGSU SHENGJI CHEM
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Patent Information

Application Number
CN202421778741.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-06
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

Existing dye manufacturers lack understanding and investment in waste gas treatment, resulting in the inability to effectively remove harmful substances in waste gas, which seriously pollutes the environment.

Method used

An acid dye production waste gas recovery and purification mechanism is designed, including a treatment cylinder, a control valve, annular pipe and a temperature control pipe. The temperature in the treatment chamber is maintained through the temperature control liquid, and the power motor and fan are adjusted in combination with the temperature control signal to achieve efficient purification of the waste gas.

Benefits of technology

By controlling the temperature and adjusting the emission rate, the purification efficiency of the waste gas for the production of acid dyes is improved, the harmful substances in the waste gas are effectively removed, and environmental pollution is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an acid dye production waste gas recycling and purifying mechanism which comprises a supporting base, a processing barrel is fixedly arranged at the top end of the supporting base, a control valve is fixedly arranged at the top end of the processing barrel, a processing cavity is formed in the processing barrel, and an acid dye production waste gas purifying device is arranged in the processing cavity. According to the scheme, temperature control liquid is input through the annular pipe on the side face, the temperature in the treatment cavity is kept within the appropriate treatment temperature of the acid dye production waste gas, then the follow-up waste gas purification treatment efficiency is improved, the rotating speed of the power motor can be controlled through temperature control signal transmission adjustment, the rotating speed of the rotating fan is changed, and the waste gas treatment efficiency is improved. Furthermore, when the waste treatment reaction in the treatment cavity is violent, the emission rate of the treated waste gas can be reduced, and sufficient purification reaction time can be provided for the interior of the inner treatment cavity, so that the purification efficiency of the acid dye production waste gas is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dye production equipment, in particular to a waste gas recovery and purification mechanism for acid dye production. Background Art

[0002] At present, many dye production enterprises have insufficient understanding and investment in waste gas treatment, and often adopt simple emission methods, such as directly discharging waste gas into the atmosphere through the exhaust duct. This treatment method not only fails to effectively remove harmful substances in the waste gas, but also aggravates the degree of environmental pollution. Therefore, the development of an efficient and reliable acid dye production waste gas recovery and purification mechanism is of great significance to improving the working environment, protecting the ecological environment and achieving sustainable development of the dye industry.

[0003] However, since acid dyes are more sensitive to temperature, and in order to better meet emission standards, their reaction temperature needs to be processed in real time, and the temperature needs to be kept constant during purification. Therefore, an acid dye production waste gas recovery and purification device that can detect the temperature before discharging is needed to purify the waste gas. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a waste gas recovery and purification mechanism for acid dye production, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a mechanism for recovering and purifying waste gas from the production of acid dyes, comprising a supporting base, a treatment cylinder is fixedly provided on the top of the supporting base, a control valve is fixedly provided on the top of the treatment cylinder, a treatment chamber is provided in the treatment cylinder, an acid dye production waste gas purification device is provided in the treatment chamber, a plurality of temperature control grooves are connected on one side of the outer end surface of the treatment cylinder, a glass plate for sealing is provided at the front end of the temperature control groove, an annular tube is provided in the treatment cylinder, and temperature control pipes extending outward are connected at the front and rear ends of the annular pipe, the temperature control pipe at the bottom is an input pipe, and the temperature control pipe at the top is an output pipe.

[0008] Preferably, a velocity meter is fixedly provided at a middle position on one side of the outer end surface of the treatment tube, and an arc-shaped elbow is connected to the middle end of the annular tube, and the arc-shaped elbow extends outward and passes through the velocity meter.

[0009] Preferably, the outer end faces of the temperature control pipes on both sides are provided with support plates that play a supporting effect, and one end face of the support plate is provided with a flow rate valve, which is connected to the temperature control pipe and adjusts the on-off condition of the temperature control pipe.

[0010] Preferably, flow rate temperature monitors are provided in the support plates on both sides, and the temperature of the temperature-controlling liquid flowing through the temperature-controlling pipes on the upper and lower sides is detected by a temperature detector.

[0011] Preferably, support columns are fixedly provided on the end surfaces of one side of the support plates on the upper and lower sides close to each other, an exhaust fan is fixedly provided between the support columns, and an exhaust cavity opening outward is provided inside the exhaust fan.

[0012] Preferably, a power shaft is rotatably provided on one side wall of the discharge chamber, and a rotating fan arranged in a ring is fixedly connected to the outer end surface of the power shaft.

[0013] Preferably, a power motor is fixedly provided in one side wall of the discharge chamber, and one end of the power shaft is dynamically connected to the power motor.

[0014] Preferably, an inclined discharge pipe is provided between one side of the outer end surface of the discharge fan and the control valve, and one end of the discharge pipe is connected to the discharge chamber.

[0015] (III) Beneficial effects

[0016] The utility model provides a waste gas recovery and purification mechanism for acid dye production, which has the following beneficial effects:

[0017] 1. The temperature control liquid of this scheme is input through the annular pipe on the side, and the temperature in the treatment chamber is kept within the appropriate treatment temperature of the acid dye production waste gas, thereby improving the subsequent waste gas purification treatment efficiency.

[0018] 2. This solution can control the speed of the power motor and change the speed of the rotating fan through temperature control signal transmission adjustment, thereby reducing the emission rate of the treated waste gas when the waste treatment reaction in the treatment chamber is intense, and giving the internal treatment chamber sufficient purification reaction time, thereby improving the purification efficiency of acid dye production waste gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0020] Figure 2 This is a front view of the appearance structure of the utility model;

[0021] Figure 3 For the utility model Figure 2 Sectional view in the AA direction;

[0022] Figure 4 This is a top view of the appearance structure of the utility model;

[0023] Figure 5It is a schematic diagram of the main structure of the utility model.

[0024] In the figure: 101, support base; 102, treatment cylinder; 103, flow meter; 104, control valve; 105, discharge pipe; 106, support plate; 107, temperature control pipeline; 108, support column; 109, discharge fan; 111, flow valve; 112, discharge chamber; 113, temperature control tank; 114, rotating fan; 115, power motor; 117, treatment chamber; 118, annular pipe; 119, power shaft; 120, arc-shaped elbow. DETAILED DESCRIPTION

[0025] The utility model provides a waste gas recovery and purification mechanism for acid dye production, such as Figure 1-5 As shown, it includes a supporting base 101, a processing cylinder 102 is fixedly provided on the top of the supporting base 101, a control valve 104 is fixedly provided on the top of the processing cylinder 102, a processing chamber 117 is provided in the processing cylinder 102, an acid dye production waste gas purification device is provided in the processing chamber 117, a plurality of temperature control grooves 113 are connected on one side of the outer end surface of the processing cylinder 102, a glass plate for sealing is provided at the front end of the temperature control groove 113, an annular tube 118 is arranged in an annular manner in the processing cylinder 102, and a temperature control pipe 107 extending outward is connected at the front and rear ends of the annular pipe 118, the temperature control pipe 107 at the bottom is an input pipe, and the temperature control pipe 107 at the top is an output pipe.

[0026] It should be noted that a purified exhaust gas output valve is provided inside the control valve 104 .

[0027] Furthermore, a flow meter 103 is fixedly provided at a middle position on one side of the outer end surface of the treatment tube 102 , and an arc-shaped elbow 120 is connected to the middle end of the annular tube 118 . The arc-shaped elbow 120 extends outward and passes through the flow meter 103 .

[0028] It is worth noting that the flow meter 103 is a flow rate temperature monitor, and detects the temperature of the temperature-control liquid flowing through the arc elbow 120 through a temperature detector.

[0029] Furthermore, the outer end faces of the temperature control pipes 107 on both sides are provided with support plates 106 for supporting effect, and one end face of the support plate 106 is provided with a flow rate valve 111, which is connected to the temperature control pipe 107 and adjusts the on-off condition of the temperature control pipe 107.

[0030] Furthermore, flow rate temperature monitors are provided in the support plates 106 on both sides, and the temperature of the temperature-controlling liquid flowing through the temperature-controlling pipes 107 on the upper and lower sides is detected by the temperature detector.

[0031] Furthermore, support columns 108 are fixedly provided on the end surfaces of the upper and lower support plates 106 close to one side, and exhaust fans 109 are fixedly provided between the support columns 108 . An exhaust cavity 112 opening outward is provided in the exhaust fan 109 .

[0032] Furthermore, a power shaft 119 is rotatably provided on one side wall of the discharge chamber 112 , and a rotating fan 114 arranged in a ring is fixedly connected to the outer end surface of the power shaft 119 .

[0033] Furthermore, a power motor 115 is fixedly disposed in a side wall of the discharge chamber 112 , and one end of a power shaft 119 is power-connected to the power motor 115 .

[0034] It is worth noting that the power motor 115 is started and drives the power shaft 119 to rotate, and then the rotation of the power shaft 119 drives the rotating fan 114 to rotate, thereby achieving the effect of wind output.

[0035] Furthermore, an inclined discharge pipe 105 is provided between one side of the outer end surface of the discharge fan 109 and the control valve 104 , and one end of the discharge pipe 105 is connected to the discharge chamber 112 .

[0036] When using this solution, first drive the support base 101 to move as a whole to the working position, and connect it to the temperature control liquid pipe through both ends of the temperature control pipe 107, and adjust the flow rate valve 111 at the upper and lower ends to adjust the input flow of the temperature control liquid.

[0037] At this time, after the acid dye production waste gas is input into the processing chamber 117, the temperature control liquid is input through the side annular tube 118, and the temperature in the processing chamber 117 is maintained at a suitable processing temperature of the acid dye production waste gas, and the acid dye production waste gas is purified by the waste gas purification device, and the purified waste gas is output upward to the control valve 104, and then the centralized waste gas is collected, and the waste gas is tested and meets the standards, and then output to the exhaust fan 109 through the exhaust pipe 105. At this time, the power motor 115 starts and drives the power shaft 119 to rotate, and then the rotation of the power shaft 119 drives the rotating fan 114 to rotate, and the effect of wind output is achieved, thereby driving the treated purified waste gas in the exhaust pipe 105 to flow outward and output, thereby achieving the effect of waste gas purification and emission.

[0038] During this process, the flow rate and temperature of the discharge pipe 105 and the arc-shaped bend pipe 120 are monitored through the support plate 106 and the flow meter 103. If the detection temperature difference of the flow rate temperature monitors on the three sides is large, it means that the temperature of the internal acid dye production waste gas has changed due to the reaction. At this time, the speed of the power motor 115 can be controlled and the speed of the rotating fan 114 can be changed through the temperature control signal transmission adjustment, so that when the waste treatment reaction in the treatment chamber 117 is intense, the discharge rate of the treated waste gas can be reduced, and sufficient purification reaction time can be given to the internal treatment chamber 117, thereby improving the purification efficiency of the acid dye production waste gas.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste gas recovery and purification mechanism for acid dye production, characterized by: The invention comprises a supporting base (101), a treatment cylinder (102) is fixedly provided at the top of the supporting base (101), a control valve (104) is fixedly provided at the top of the treatment cylinder (102), a treatment chamber (117) is provided in the treatment cylinder (102), an acid dye production waste gas purification device is provided in the treatment chamber (117), a plurality of temperature control grooves (113) are connected to one side of the outer end surface of the treatment cylinder (102), a glass plate for sealing is provided at the front end of the temperature control groove (113), an annular tube (118) is provided in the treatment cylinder (102), and a temperature control pipe (107) extending outward is connected to the front and rear ends of the annular tube (118), the temperature control pipe (107) at the bottom is an input pipe, and the temperature control pipe (107) at the top is an output pipe.

2. The acid dye production waste gas recovery and purification mechanism according to claim 1, characterized in that: A flow meter (103) is fixedly provided at the middle position of one side of the outer end surface of the treatment cylinder (102), and an arc-shaped curved pipe (120) is connected to the middle end of the annular pipe (118), and the arc-shaped curved pipe (120) extends outward and passes through the flow meter (103).

3. The acid dye production waste gas recovery and purification mechanism according to claim 1, characterized in that: The outer end surfaces of the temperature control pipes (107) on both sides are provided with support plates (106), and one end surface of the support plate (106) is provided with a flow rate valve (111), and the flow rate valve (111) is connected to the temperature control pipe (107) and adjusts the on-off condition of the temperature control pipe (107).

4. The acid dye production waste gas recovery and purification mechanism according to claim 3 is characterized by: The support plates (106) on both sides are provided with flow rate temperature monitors, and the temperature of the temperature-controlling liquid flowing through the temperature-controlling pipes (107) on the upper and lower sides is detected by the temperature detector.

5. The acid dye production waste gas recovery and purification mechanism according to claim 4, characterized in that: The support plates (106) at the upper and lower sides are fixedly provided with support columns (108) at their end surfaces close to one side, an exhaust fan (109) is fixedly provided between the support columns (108), and an exhaust cavity (112) opening outward is provided in the exhaust fan (109).

6. The acid dye production waste gas recovery and purification mechanism according to claim 5, characterized in that: A power shaft (119) is rotatably provided on one side wall of the discharge chamber (112), and a rotating fan (114) arranged in an annular manner is fixedly connected to the outer end surface of the power shaft (119).

7. The acid dye production waste gas recovery and purification mechanism according to claim 6, characterized in that: A power motor (115) is fixedly disposed in a side wall of the discharge chamber (112), and one end of the power shaft (119) is power-connected to the power motor (115).

8. The acid dye production waste gas recovery and purification mechanism according to claim 7, characterized in that: A discharge pipe (105) is provided between one side of the outer end surface of the discharge fan (109) and the control valve (104), and one end of the discharge pipe (105) is connected to the discharge chamber (112).