Intelligent batching system for preparing glass cement

Abstract

The utility model discloses an intelligent batching system for preparing glass cement, and relates to the technical field of batching equipment. The device comprises a supporting frame, the upper end of the supporting frame is fixedly connected with a tank body through bolts and used for storing ingredients, the upper end of the tank body is fixedly connected with an end cover and a stirring assembly through bolts, the stirring assembly comprises stirring shafts rotationally connected to the two sides of the interior of the tank body, and the upper ends of the stirring shafts penetrate through the end cover and are fixedly connected with second gears; stirring blades are fixedly connected to the upper end and the lower end of the outer wall of the stirring shaft. The stirring shaft and the stirring blades are used for stirring to ensure the uniformity of materials, the scraping plate is used for preventing the materials from being adhered to the bottom of the tank body and preventing the materials from being stacked at the discharging port during discharging, and the heating wire is used for heating the materials to ensure that the materials are stirred and discharged at a proper temperature. And the material can be prevented from being influenced by the temperature to be unfavorable for discharging.

Description

Technical Field

[0001] The utility model belongs to the technical field of batching equipment, and particularly relates to an intelligent batching system for preparing glass glue. Background Art

[0002] Glass glue is a commonly used building and decoration material. When preparing and producing glass glue, batching equipment is needed for batching. The batching equipment has the following shortcomings when used:

[0003] 1. Some existing batching equipment may be blocked when discharging materials during use, which makes it inconvenient to stir the raw materials stored inside and is not conducive to the stable discharge of raw materials.

[0004] 2. At the same time, some batching equipment is not convenient for controlling the output volume, which may lead to excessive or insufficient use of raw materials, causing waste and affecting product quality.

[0005] To this end, we proposed an intelligent batching system for the preparation of glass glue. Utility Model Content

[0006] The purpose of the utility model is to solve the problem in the prior art that some batching equipment may be blocked when discharging materials during use, which makes it inconvenient to stir the raw materials stored inside and is not conducive to the stable discharge of the raw materials. At the same time, some batching equipment is not convenient to control the discharge amount, which may lead to excessive or insufficient use of raw materials, causing waste, thereby affecting the quality of the product. An intelligent batching system for glass glue preparation is proposed to solve the problem that some batching equipment may be blocked when discharging materials during use, which makes it inconvenient to stir the raw materials stored inside and is not conducive to the stable discharge of the raw materials. At the same time, some batching equipment is not convenient to control the discharge amount, which may lead to excessive or insufficient use of raw materials, causing waste, thereby affecting the quality of the product.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] An intelligent batching system for preparing glass glue, comprising:

[0009] A support frame, the upper end of which is fixedly connected to a tank body by bolts, for storing ingredients, and the upper end of which is fixedly connected to an end cover by bolts;

[0010] A stirring assembly, the stirring assembly comprises a stirring shaft rotatably connected to both sides of the tank body, the upper end of the stirring shaft passes through the end cover and is fixedly connected to the second gear, the upper and lower ends of the outer wall of the stirring shaft are fixedly connected with stirring blades, and the lower end of the stirring shaft is fixedly connected with a scraper by bolts for stirring the ingredients;

[0011] A discharging assembly, the discharging assembly comprises a discharging pipe fixedly mounted at the lower end of the tank body, an auger is arranged inside the discharging pipe for discharging the ingredients;

[0012] A transmission assembly, the transmission assembly includes a mounting frame fixedly mounted on the upper surface of the end cover, a servo motor is fixedly connected to the upper surface of the mounting frame, a limiting frame is fixedly connected to the inner top surface of the end cover, a first gear is rotatably connected to the middle of the limiting frame, second gears are rotatably connected to both sides of the limiting frame, the first gear is meshed with the second gear, the outer wall of the output end of the servo motor is fixedly connected to the first gear, and a rotating shaft is fixedly connected to the lower end of the servo motor.

[0013] In one possible design, the inner bottom surface of the tank body is fixedly connected to a mounting frame, the upper end of the mounting frame is rotatably connected to a first bevel gear, the front end of the mounting frame is rotatably connected to a second bevel gear, the first bevel gear is meshingly connected to the second bevel gear, the rotating shaft passes through the tank body and is snap-fitted with the first bevel gear, and the second bevel gear is fixedly connected to the auger for driving the auger to rotate.

[0014] In a possible design, a liquid level sensor is provided on one side of the inner wall of the tank body for detecting the remaining amount of ingredients.

[0015] In a possible design, a flow meter is fixedly connected to the lower portion of the front end of the discharge pipe for measuring the flow rate of the ingredients, and the outer walls on both sides of the discharge pipe are fixedly connected to limit rods by threads.

[0016] In a possible design, a heating wire is disposed inside the tank body for heating the ingredients.

[0017] In a possible design, a feed pipe is provided on the upper portion of the outer wall of one side of the tank body, and a PLC control module is fixedly connected to one side of the outer wall of the tank body.

[0018] In the present application, when in use, first the material is stored in the tank body, and stirred by the stirring shaft and stirring blades to ensure the uniformity of the material. The function of the scraper is to prevent the material from adhering to the bottom of the tank body and to prevent the material from piling up at the discharge port during discharge. The first gear is driven by the servo motor, and the second gear and the rotating shaft are driven to rotate through gear meshing. The rotating shaft is engaged with the first bevel gear, and the first bevel gear is meshed with the second bevel gear, and finally the auger is driven to rotate to discharge the material from the discharge pipe. By controlling the speed of the servo motor, the discharge amount can be accurately controlled. The remaining amount of the material in the tank body is detected in real time by the liquid level sensor, and the data is transmitted to the PLC control module for controlling the feed amount. The flow rate of the discharge pipe is measured by the flow meter, and the data is transmitted to the PLC control module for further controlling the discharge amount and ensuring the discharge accuracy. The heating wire is used to heat the material to ensure that the material is stirred and discharged at an appropriate temperature. The data from the liquid level sensor and the flow meter are received by the PLC control module, and the operation of the servo motor and the heating wire is controlled according to the preset program to realize an automated batching process.

[0019] In the utility model, the intelligent batching system for preparing glass glue is stirred by a stirring shaft and a stirring blade to ensure the uniformity of the material. The scraper is used to prevent the material from adhering to the bottom of the tank body and to prevent the material from accumulating at the discharge port during discharge. The heating wire is used to heat the material to ensure that the material is stirred and discharged at a suitable temperature, which can prevent the material from being affected by the temperature and being unfavorable for discharge.

[0020] In the utility model, the intelligent batching system for preparing glass glue drives the first gear through a servo motor, drives the second gear and the rotating shaft to rotate through gear meshing, the rotating shaft is engaged with the first bevel gear, the first bevel gear is meshed with the second bevel gear, and finally drives the auger to rotate, discharges the material from the discharge pipe, and the discharge amount can be accurately controlled by controlling the rotation speed of the servo motor, and the flow rate of the discharge pipe is measured by a flow meter, and the data is transmitted to the PLC control module for further controlling the discharge amount and ensuring the discharge accuracy, thereby completing accurate batching;

[0021] In the utility model, the data from the liquid level sensor and the flow meter are received through the PLC control module, and the operation of the servo motor and the heating wire is controlled according to a preset program, so as to realize an automated batching process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 This is a schematic diagram of a three-dimensional structure of an embodiment of the utility model;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of a right side view of an embodiment of the utility model;

[0025] Figure 3 This is a schematic diagram of the internal three-dimensional structure of an embodiment of the utility model;

[0026] Figure 4 This is a left-side three-dimensional structural schematic diagram of an embodiment of the utility model;

[0027] Figure 5 This is a schematic diagram of the internal three-dimensional structure of the end cover of one embodiment of the utility model;

[0028] Figure 6 for Figure 3 Enlarged view of point A in the middle.

[0029] In the figure: 1. support frame; 2. tank body; 3. end cover; 4. mounting frame; 5. servo motor; 6. limit frame; 7. first gear; 8. second gear; 9. rotating shaft; 10. stirring shaft; 11. stirring blade; 12. scraper; 13. mounting frame; 14. first bevel gear; 15. second bevel gear; 16. auger; 17. discharge pipe; 18. flow meter; 19. liquid level sensor; 20. heating wire; 21. feed pipe; 22. PLC control module; 23. limit rod. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0033] Example 1

[0034] Reference Figure 1-Figure 6 , a batching system comprising:

[0035] A support frame 1, the upper end of which is fixedly connected to a tank body 2 by bolts for storing ingredients, and the upper end of which is fixedly connected to an end cover 3 by bolts;

[0036] A stirring assembly, the stirring assembly includes a stirring shaft 10 rotatably connected to both sides of the tank body 2, the upper end of the stirring shaft 10 passes through the end cover 3 and is fixedly connected to the second gear 8, the upper and lower ends of the outer wall of the stirring shaft 10 are fixedly connected with stirring blades 11, and the lower end of the stirring shaft 10 is fixedly connected with a scraper 12 by bolts for stirring the ingredients;

[0037] A discharging assembly includes a discharging pipe 17 fixedly mounted at the lower end of the tank body 2, and an auger 16 is arranged inside the discharging pipe 17 for discharging the ingredients;

[0038] The transmission assembly includes a mounting frame 4 fixedly mounted on the upper surface of the end cover 3, a servo motor 5 is fixedly connected to the upper surface of the mounting frame 4, a limiting frame 6 is fixedly connected to the inner top surface of the end cover 3, a first gear 7 is rotatably connected to the middle of the limiting frame 6, second gears 8 are rotatably connected to both sides of the limiting frame 6, the first gear 7 is meshed with the second gear 8, the outer wall of the output end of the servo motor 5 is fixedly connected to the first gear 7, and a rotating shaft 9 is fixedly connected to the lower end of the servo motor 5.

[0039] In the above technical scheme, a tank body 2 is provided, the tank body 2 is used to store ingredients, and is fixed to the upper end of the support frame 1 by bolts, and the end cover 3 is fixed to the upper end of the tank body 2 to form a sealed storage space. The stirring assembly includes a stirring shaft 10 and a stirring blade 11. The stirring shaft 10 is installed on both sides of the inside of the tank body 2 and is connected to the servo motor 5 through the second gear 8 to achieve automatic stirring. The lower end of the stirring shaft 10 is connected with a scraper 12 for more thorough stirring. The discharging assembly consists of a discharging pipe 17 and an auger 16. The auger 16 is installed inside the discharging pipe 17 and is connected to the servo motor 5 through the rotating shaft 9 to achieve automatic discharging. By starting the servo motor 5 and the meshing of the first gear 7 and the second gear 8, the stirring shaft 10 can be driven to rotate.

[0040] In one aspect of this embodiment, Figure 6 As shown, the inner bottom surface of the tank body 2 is fixedly connected with a mounting frame 13, the upper end of the mounting frame 13 is rotatably connected with a first bevel gear 14, the front end of the mounting frame 13 is rotatably connected with a second bevel gear 15, the first bevel gear 14 is meshedly connected with the second bevel gear 15, the rotating shaft 9 passes through the tank body 2 and is snap-fitted with the first bevel gear 14, the second bevel gear 15 is fixedly connected with the auger 16, and is used to drive the auger 16 to rotate.

[0041] In the above technical solution, the meshing of the first bevel gear 14 and the second bevel gear 15 can drive the auger 16 to rotate, thereby realizing the function of automatic material discharge.

[0042] In one aspect of this embodiment, Figure 1 As shown, a liquid level sensor 19 is provided on one side of the inner wall of the tank body 2 for detecting the remaining amount of ingredients.

[0043] In the above technical solution, the remaining amount of material in the tank body 2 is detected in real time by the liquid level sensor 19 .

[0044] This application can be used in the field of glass glue preparation, and can also be used in other fields applicable to this application

[0045] Example 2

[0046] Improved on the basis of Example 1:

[0047] In one aspect of this embodiment, Figure 2As shown, a flow meter 18 is fixedly connected to the lower part of the front end of the discharge pipe 17 for measuring the flow rate of the ingredients, and the outer walls on both sides of the discharge pipe 17 are fixedly connected to limit rods 23 through threads.

[0048] In the above technical solution, the flow rate of the discharge pipe 17 is measured by the flow meter 18 .

[0049] In one aspect of this embodiment, Figure 3 As shown, a heating wire 20 is provided inside the tank body 2 for heating the ingredients.

[0050] In the above technical solution, the heating wire is used to heat the material to ensure that the material is stirred and discharged at a suitable temperature.

[0051] In another aspect of this embodiment, Figure 2 As shown, a feed pipe 21 is provided on the upper portion of the outer wall of one side of the tank body 2, and a PLC control module 22 is fixedly connected to one side of the outer wall of the tank body 2.

[0052] In the above technical solution, the PLC control module 22 is electrically connected to the heating wire 20 , the flow meter 18 , the servo motor 5 and the liquid level sensor 19 .

[0053] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0054] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An intelligent batching system for preparing glass glue, characterized in that: include: A support frame (1), the upper end of which is fixedly connected to a tank body (2) by bolts and is used to store ingredients, and the upper end of which is fixedly connected to an end cover (3) by bolts; A stirring assembly, the stirring assembly comprising a stirring shaft (10) rotatably connected to both sides of the tank body (2), the upper end of the stirring shaft (10) passing through the end cover (3) and fixedly connected to the second gear (8), the upper end and the lower end of the outer wall of the stirring shaft (10) are fixedly connected to stirring blades (11), and the lower end of the stirring shaft (10) is fixedly connected to a scraper (12) by bolts for stirring ingredients; A discharge assembly, the discharge assembly comprising a discharge pipe (17) fixedly mounted on the lower end of the tank body (2), wherein an auger (16) is arranged inside the discharge pipe (17) for discharging ingredients; The transmission assembly comprises a mounting frame (4) fixedly mounted on the upper surface of the end cover (3), the upper surface of the mounting frame (4) being fixedly connected to a servo motor (5), the inner top surface of the end cover (3) being fixedly connected to a limiting frame (6), the middle part of the limiting frame (6) being rotatably connected to a first gear (7), both sides of the limiting frame (6) being rotatably connected to second gears (8), the first gear (7) being meshingly connected to the second gear (8), the outer wall of the output end of the servo motor (5) being fixedly connected to the first gear (7), and the lower end of the servo motor (5) being fixedly connected to a rotating shaft (9).

2. The intelligent batching system for preparing glass glue according to claim 1, characterized in that: The inner bottom surface of the tank body (2) is fixedly connected to a mounting frame (13); the upper end of the mounting frame (13) is rotatably connected to a first bevel gear (14); the front end of the mounting frame (13) is rotatably connected to a second bevel gear (15); the first bevel gear (14) is meshingly connected to the second bevel gear (15); the rotating shaft (9) passes through the tank body (2) and is snap-fitted with the first bevel gear (14); the second bevel gear (15) is fixedly connected to the auger (16) and is used to drive the auger (16) to rotate.

3. The intelligent batching system for preparing glass glue according to claim 1, characterized in that: A liquid level sensor (19) is provided on one side of the inner wall of the tank body (2) for detecting the remaining amount of ingredients.

4. The intelligent batching system for preparing glass glue according to claim 1, characterized in that: A flow meter (18) is fixedly connected to the lower part of the front end of the discharge pipe (17) for measuring the flow rate of the ingredients, and the outer walls on both sides of the discharge pipe (17) are fixedly connected to limit rods (23) via threads.

5. The intelligent batching system for preparing glass glue according to claim 1, characterized in that: A heating wire (20) is arranged inside the tank body (2) for heating the ingredients.

6. The intelligent batching system for preparing glass glue according to claim 1, characterized in that: A feed pipe (21) is provided on the upper portion of the outer wall of one side of the tank body (2), and a PLC control module (22) is fixedly connected to one side of the outer wall of the tank body (2).

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