Tight pressing device for diamond synthesis raw materials
By designing a tight pressing device for diamond synthesis raw materials, using the combination of the pressing upper mold frame and the lower mold frame, combined with the operation of the vibrating rod and compacting plate, the problems of cumbersome operation and insufficient compression are solved, and the more efficient tight compacting effect is achieved, and the quality of diamond products is improved.
Patent Information
- Application Number
- CN202422056285.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The traditional diamond synthesis raw material pressing device is complicated to operate, and it is prone to layering and insufficient pressing, which is difficult to meet the needs of modern industrial production.
A tight pressing device is designed, including a pressing upper mold frame and a pressing lower mold frame. Through the cooperation of the vibrating rod and the compacting plate, the vibration and compaction operation of diamond synthesis raw materials is realized to ensure the tight pressing effect.
It effectively improves the tight compaction effect of diamond synthetic raw materials, prevents layering, improves the density and stability, thereby improving the quality and performance of diamond products.
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Figure CN222943447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond production equipment, in particular to a tight pressing device for diamond synthetic raw materials. Background Art
[0002] As a material with high hardness and high wear resistance, diamond has a wide range of applications in industrial production and science and technology. In the production process of diamond, the tight pressing of raw materials is a crucial link, which directly affects the quality and performance of diamond products. Traditional diamond synthetic raw material pressing devices often directly apply pressure for forced compaction, and in order to achieve better compaction effects during the compaction operation, layered loading is often required for pressing operations. The operation is relatively cumbersome, and this method is prone to stratification. It is also prone to problems such as insufficient overall pressing, which makes it difficult to meet the needs of modern industrial production.
[0003] In order to solve the above problems, the utility model proposes a tight pressing device for diamond synthesis raw materials.
[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings mentioned in the above background technology and to propose a tight pressing device for diamond synthesis raw materials.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions: a compacting device for diamond synthetic raw materials, comprising a support seat, a box body, a compacting upper mold frame, a compacting lower mold frame, a base, an adjustment component 1, an electric cylinder 1, a support guide component, a vibrating and compacting component, an adjustment component 2, a transmission component and a compacting plate;
[0007] The box body is fixedly mounted on one side of the top of the support base, and a rectangular opening is opened on one side of the box body, and two guide rods parallel to each other are fixedly mounted on the inner wall of one side of the box body and the support base, the base is slidably mounted on the two guide rods, and a plurality of movable wheels rolling on the inner wall of the bottom of the box body are rotatably mounted on the base, the adjusting component 1 is arranged on the support base and the box body and is connected to the base, the pressing lower mold frame is fixedly mounted on the base, the electric cylinder 1 is fixedly mounted on the top of the box body, the working end of the electric cylinder 1 extends into the box body and is fixedly mounted on the mounting column, the pressing upper mold frame is fixedly mounted on the bottom end of the mounting column, the vibration and compaction component, the adjustment component 2 and the transmission component are all arranged on the pressing upper mold frame, the compaction plate is slidably mounted in the pressing upper mold frame, the vibration and compaction component is connected to the compaction plate through the transmission component, and the adjustment component 2 is adapted to the vibration and compaction component, and the support and guide component is arranged on the mounting column and connected to the vibration and compaction component.
[0008] Preferably, the adjustment component includes an adjustment motor and an adjustment screw, the same adjustment screw is rotatably installed on the inner wall of the support seat and one side of the box body, and the adjustment motor is fixedly installed on the side of the box body away from the support seat, the output shaft of the adjustment motor is axially fixedly connected to the adjustment screw, and the adjustment screw is threadedly connected to the base.
[0009] Preferably, the vibrating and compacting assembly includes a mounting plate, a plurality of vibrating rods, a plurality of springs and a vibration motor, a mounting plate is axially slidably mounted on the outer side of the mounting column, a vibration motor is fixedly mounted on the top side of the mounting plate, a plurality of vibrating rods are fixedly mounted on the bottom side of the mounting plate, the plurality of vibrating rods all extend to the bottom of the compacting plate and are sealingly and slidably connected to the pressed upper mold frame and the compacting plate, a plurality of springs are fixedly mounted between the bottom side of the mounting plate and the top of the pressed upper mold frame, and the plurality of springs are movably sleeved on the outer sides of the corresponding vibrating rods.
[0010] Preferably, the support guide assembly includes two mounting rings and a plurality of guide plates. Two mounting rings are fixedly sleeved on the mounting column. A plurality of guide plates arranged parallel to each other are fixedly mounted on one side of the two mounting rings close to each other. The plurality of guide plates are slidably connected to the mounting plate.
[0011] Preferably, the transmission assembly includes four tooth plates and two gears, two tooth plates are fixedly installed on the top side of the compacting plate and the bottom side of the mounting plate, two gears are rotatably installed on the top of the pressing upper mold frame, the two tooth plates on the same side are meshed and installed on the same gear, and the four tooth plates are all slidably connected to the pressing upper mold frame.
[0012] Preferably, the second adjustment component comprises two electric cylinders 2, and the top of the pressed upper mold frame is fixedly mounted with two symmetrically arranged electric cylinders 2, and both of the two electric cylinders 2 are arranged vertically upward.
[0013] Preferably, a limit ring is fixedly installed on the outer side of the press-fit upper mold frame, and the limit ring is adapted to the press-fit lower mold frame.
[0014] Preferably, the bottom inner wall of the support seat is kept flush with the bottom inner wall of the box body and the bottom inner wall of the rectangular opening.
[0015] Preferably, a plurality of slide bars which are arranged parallel to each other are fixedly mounted on the top of the pressed upper mold frame, and the plurality of slide bars are all slidably connected to the mounting plate and the top inner wall of the box body.
[0016] The beneficial effects of the utility model are:
[0017] The adjusting motor in the adjusting component 1 drives the adjusting screw to rotate, thereby driving the base and the pressing lower mold frame to slide on the guide rod, thereby facilitating the pressing lower mold frame to enter and exit the box, facilitating loading and unloading operations, and improving the practicability of the device;
[0018] When the upper mold frame and the lower mold frame are molded together, the upper mold frame is driven downward by the electric cylinder to drive the mounting column, and the mounting plate slides on the mounting column, so that the vibrating rod is extended into the lower mold frame to vibrate the diamond synthetic raw material, thereby effectively improving the compaction effect of the diamond synthetic raw material and preventing the diamond synthetic raw material from being delaminated;
[0019] Through the cooperation of the gear and the toothed plate in the transmission assembly, the compacting plate is driven to move in the opposite direction when the mounting plate moves, so that the vibrating rod and the compacting plate can cooperate with each other to compact the diamond synthetic raw material in the pressed lower mold frame, thereby further improving the compaction effect of the diamond synthetic raw material;
[0020] After the vibrating rod and the compacting plate compact the diamond synthetic raw material, the electric cylinder 2 in the adjusting component 2 drives the mounting plate to move upward, so that the vibrating rod is pulled out of the diamond synthetic raw material, and at the same time, the compacting plate performs the final compacting operation on the diamond synthetic raw material in the pressed lower mold frame, further ensuring the compaction effect of the diamond synthetic raw material;
[0021] The limiting ring on the outer side of the upper mold frame is sleeved on the lower mold frame when the upper mold frame is moved downward to close the mold with the lower mold frame, thereby ensuring the mold closing accuracy between the upper mold frame and the lower mold frame and preventing leakage of the diamond synthetic raw material during mold closing.
[0022] By keeping the bottom inner wall of the support seat flush with the bottom inner wall of the box body and the bottom inner wall of the rectangular opening, it can be ensured that the moving wheel will never be suspended, so that the base can be stably supported;
[0023] By pressing the sliding rod on the top of the upper mold frame, it can be ensured that the upper mold frame maintains stable vertical movement under the action of the electric cylinder 1, and at the same time it can provide a guiding effect for the mounting plate so that the mounting plate can slide stably on the mounting column.
[0024] In summary, the tight pressing device for diamond synthetic raw materials provided by the utility model can greatly improve the tight compaction effect of the diamond synthetic raw materials by cooperating with the pressing upper mold frame and the pressing lower mold frame, and cooperating with the vibrating rod and the compacting plate to vibrate and compact the diamond synthetic raw materials, and can prevent the diamond synthetic raw materials from being delaminated, thereby improving the tightness and stability of the diamond synthetic raw materials, and at the same time improving the quality and performance of diamond products. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of a tightly pressing device for diamond synthesis raw materials proposed by the utility model;
[0027] Figure 2 This is a three-dimensional structural schematic diagram of a supporting seat, a guide rod, a base, a pressing lower mold frame, a moving wheel and a part of an adjusting component in a tight pressing device for diamond synthesis raw materials proposed by the utility model;
[0028] Figure 3 This is a partial three-dimensional structural schematic diagram of a tightly pressed device for diamond synthesis raw materials proposed by the utility model;
[0029] Figure 4 This is a partial cross-sectional structural schematic diagram of a tightly pressed device for diamond synthesis raw materials proposed by the utility model;
[0030] Figure 5 This is a three-dimensional structural diagram of the mounting plate, vibrating rod, spring and tooth plate part proposed by the utility model;
[0031] Figure 6 This is a three-dimensional structural diagram of the mounting plate, gear and tooth plate part proposed by the utility model;
[0032] Figure 7 This is a three-dimensional structural diagram of the electric cylinder 1, the mounting column and the supporting guide assembly part proposed by the utility model;
[0033] Figure 8The utility model is a three-dimensional structural schematic diagram of the pressed upper mold frame.
[0034] In the figure: 1. support seat; 11. box body; 2. pressing lower mold frame; 21. base; 22. screw rod; 23. adjusting motor; 24. guide rod; 3. electric cylinder one; 31. mounting column; 311. mounting ring; 312. guide plate; 32. pressing upper mold frame; 33. sliding rod; 4. mounting plate; 401. limiting ring; 41. compacting plate; 42. tooth plate; 43. gear; 44. vibrating rod; 45. spring; 46. vibration motor; 47. electric cylinder two. DETAILED DESCRIPTION
[0035] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] Reference Figure 1-8, a tightly pressing device for diamond synthetic raw materials, comprising a support seat 1, a box body 11, a pressing upper mold frame 32, a pressing lower mold frame 2, a base 21, an electric cylinder 3 and a compacting plate 41; the box body 11 is fixedly installed on one side of the top of the support seat 1, and a rectangular opening is opened on one side of the box body 11, two guide rods 24 arranged parallel to each other are fixedly installed on one side inner wall of the box body 11 and the support seat 1, the base 21 is slidably installed on the two guide rods 24, and a plurality of moving wheels rolling on the bottom inner wall of the box body 11 are rotatably installed on the base 21, the pressing lower mold frame 2 is fixedly installed on the base 21, the support seat 1 and the inner wall of one side of the box body 11 are rotatably installed with the same adjusting screw 22, and the box body 11 is fixedly installed on the side away from the support seat 1 An adjusting motor 23 is installed, and the output shaft of the adjusting motor 23 is axially fixedly connected to the adjusting screw rod 22, and the adjusting screw rod 22 is threadedly connected to the base 21, so that the position of the base 21 can be adjusted, so as to facilitate the control of the pressing lower mold frame 2 to enter and exit the box body 11, and then facilitate the loading and unloading operations. The electric cylinder 3 is fixedly installed on the top of the box body 11, and the working end of the electric cylinder 3 extends into the box body 11 and is fixedly installed with a mounting column 31. The pressing upper mold frame 32 is fixedly installed at the bottom end of the mounting column 31, and the compacting plate 41 is slidably installed in the pressing upper mold frame 32. The outer side of the mounting column 31 is axially slidably installed with a mounting plate 4, and a vibration motor 46 is fixedly installed on the top side of the mounting plate 4, and a plurality of vibrating rods 44 are fixedly installed on the bottom side of the mounting plate 4. The rods 44 extend to the bottom of the compacting plate 41 and are sealed and slidably connected with the pressed upper mold frame 32 and the compacting plate 41. A plurality of springs 45 are fixedly installed between the bottom side of the mounting plate 4 and the top of the pressed upper mold frame 32. The plurality of springs 45 are movably sleeved on the outer sides of the corresponding vibrating rods 44, so that when the pressed upper mold frame 32 and the pressed lower mold frame 2 are molded together, the vibrating rods 44 can be extended into the pressed lower mold frame 2 to vibrate the diamond synthetic raw material, thereby effectively improving the compaction effect of the diamond synthetic raw material. Two tooth plates 42 are fixedly installed on the top side of the compacting plate 41 and the bottom side of the mounting plate 4. Two gears 43 are rotatably installed on the top of the pressed upper mold frame 32. The two tooth plates 42 on the same side are meshed and installed on the same gear 4 3, and the four tooth plates 42 are all slidably connected with the pressed upper mold frame 32, which can drive the compacting plate 41 to move in the opposite direction when the mounting plate 4 moves, so that the vibrating rod 44 and the compacting plate 41 can cooperate with each other to compact the diamond synthetic raw material in the pressed lower mold frame 2. Two symmetrically arranged electric cylinders 47 are fixedly installed on the top of the pressed upper mold frame 32. The two electric cylinders 47 are both vertically arranged upward, and can control the mounting plate 4 to move upward as needed, so that the vibrating rod 44 can be pulled out of the diamond synthetic raw material. At the same time, under the cooperation of the gear 43 and the tooth plate 42, the compacting plate 41 performs the final compaction operation on the diamond synthetic raw material in the pressed lower mold frame 2. Two mounting rings 311 are fixedly sleeved on the mounting column 31.A plurality of guide plates 312 arranged parallel to each other are fixedly mounted on one side of the two mounting rings 311 close to each other. The plurality of guide plates 312 are all slidably connected to the mounting plate 4 and can provide guidance for the mounting plate 4, so that the mounting plate 4 can maintain stable sliding along the axial direction of the mounting column 31.
[0037] In order to ensure the mold closing accuracy of the pressed upper mold frame 32 and the pressed lower mold frame 2 in this embodiment, a limit ring 401 is fixedly installed on the outer side of the pressed upper mold frame 32. The limit ring 401 is adapted to the pressed lower mold frame 2 and can be sleeved on the pressed lower mold frame 2 when the pressed upper mold frame 32 is moved downward to close the mold with the pressed lower mold frame 2.
[0038] In this embodiment, in order to provide stable support for the base 21, the bottom inner wall of the support seat 1 is kept flush with the bottom inner wall of the box body 11 and the bottom inner wall of the rectangular opening, thereby ensuring that the moving wheel will never be suspended in the air.
[0039] In this embodiment, in order to ensure that the pressing upper mold frame 32 maintains stable vertical movement under the action of the electric cylinder 3, a plurality of slide rods 33 arranged parallel to each other are fixedly installed on the top of the pressing upper mold frame 32, and the plurality of slide rods 33 are all slidably connected to the mounting plate 4 and the top inner wall of the box body 11.
[0040] The circuits, electronic components and module structures involved all adopt existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.
[0041] Working principle:
[0042] During the actual operation, the user first turns on the power and places the diamond synthesis raw material in the pressing lower mold frame 2, and then starts the adjusting motor 23, which drives the adjusting screw 22 to rotate, thereby controlling the base 21 to slide along the guide rod 24 to a position directly below the pressing upper mold frame 32.
[0043] Next, start the electric cylinder 3, and the working end of the electric cylinder 3 drives the mounting column 31 and the upper pressing mold frame 32 fixed at its bottom to move downward until the upper pressing mold frame 32 is in close contact with the lower pressing mold frame 2. At this time, the limit ring 401 will be sleeved on the lower pressing mold frame 2 to ensure the accuracy and stability of the mold closing.
[0044] During the downward movement of the pressed upper mold frame 32, multiple vibrating rods 44 can be driven to extend into the pressed lower mold frame 2, and the diamond synthetic raw material can be vibrated after the vibration motor 46 is started. Since multiple springs 45 are fixed between the bottom side of the mounting plate 4 and the top of the pressed upper mold frame 32, this design enables the vibrating rods 44 to provide better vibration effect on the diamond synthetic raw material when extending into the diamond synthetic raw material. During the vibration process, the mounting plate 4 will maintain a sliding state along the outer side of the mounting column 31 under the action of the vibration motor 46. At the same time, with the cooperation of the gear 43 and the tooth plate 42, the compacting plate 41 can be controlled to move slightly, so that the diamond synthetic raw material can be repeatedly compacted, effectively improving the compaction effect of the diamond synthetic raw material.
[0045] After the vibration operation is completed, the two electric cylinders 47 are started to move the mounting plate 4 upwards. At the same time, due to the meshing action of the tooth plate 42 and the gear 43, the vibration rod 44 can be driven to be pulled out of the diamond synthetic raw material when the mounting plate 4 moves upwards. The compacting plate 41 will move in the opposite direction and compact the diamond synthetic raw material in the pressed lower mold frame 2. When the bottom end of the vibration rod 44 is flush with the bottom side of the compacting plate 41, the final compaction of the diamond synthetic raw material is achieved.
[0046] During the whole process, the sliding connection between the slide rod 33 and the top inner wall of the mounting plate 4 and the box body 11 ensures that the pressed upper mold frame 32 can maintain stable vertical movement under the action of the electric cylinder 3. At the same time, the design of the guide plate 312 and the mounting ring 311 provides a stable guide for the mounting plate 4, further improving the stability and reliability of the entire device.
[0047] When the diamond synthetic raw material is pressed, the adjusting motor 23 is started again to control the base 21 to slide out of the box body 11 with the pressed lower mold frame 2, so that the user can perform subsequent material removal operations. The whole device has a simple structure and is easy to operate. It can effectively improve the compaction effect of the diamond synthetic raw material and meet actual production needs.
[0048] The above is a detailed introduction to a compact pressing device for diamond synthesis raw materials provided by the utility model. The principle and implementation method of the utility model are described in detail using specific embodiments. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A compacting device for diamond synthesis raw materials, characterized in that: It comprises a support seat (1), a box body (11), a pressing upper mold frame (32), a pressing lower mold frame (2), a base (21), an adjustment component 1, an electric cylinder 1 (3), a support guide component, a vibrating and compacting component, an adjustment component 2, a transmission component and a compacting plate (41); The box body (11) is fixedly mounted on one side of the top of the support seat (1), and a rectangular opening is opened on one side of the box body (11). Two guide rods (24) arranged parallel to each other are fixedly mounted on one side inner wall of the box body (11) and the support seat (1). The base (21) is slidably mounted on the two guide rods (24), and a plurality of moving wheels rolling on the bottom inner wall of the box body (11) are rotatably mounted on the base (21). The adjustment component 1 is arranged on the support seat (1) and the box body (11) and is connected to the base (21). The pressing lower mold frame (2) is fixedly mounted on the base (21). The electric cylinder 1 (3) The electric cylinder 1 (3) is fixedly mounted on the top of the box body (11), the working end of the electric cylinder 1 (3) extends into the box body (11) and is fixedly mounted with a mounting column (31), the pressing upper mold frame (32) is fixedly mounted on the bottom end of the mounting column (31), the vibrating and compacting component, the adjusting component 2 and the transmission component are all arranged on the pressing upper mold frame (32), the compacting plate (41) is slidably mounted in the pressing upper mold frame (32), the vibrating and compacting component is connected to the compacting plate (41) through the transmission component, and the adjusting component 2 is adapted to the vibrating and compacting component, and the supporting and guiding component is arranged on the mounting column (31) and is connected to the vibrating and compacting component.
2. A compact pressing device for diamond synthesis raw materials according to claim 1, characterized in that: The first adjustment component comprises an adjustment motor (23) and an adjustment screw (22); the same adjustment screw (22) is rotatably mounted on the inner wall of one side of the support seat (1) and the box body (11); the adjustment motor (23) is fixedly mounted on the side of the box body (11) away from the support seat (1); the output shaft of the adjustment motor (23) is axially fixedly connected to the adjustment screw (22), and the adjustment screw (22) is threadedly connected to the base (21).
3. The compacting device for diamond synthesis raw materials according to claim 1, characterized in that: The vibrating and compacting assembly comprises a mounting plate (4), a plurality of vibrating rods (44), a plurality of springs (45) and a vibration motor (46); the mounting plate (4) is axially slidably mounted on the outer side of the mounting column (31); the vibration motor (46) is fixedly mounted on the top side of the mounting plate (4); the plurality of vibrating rods (44) are fixedly mounted on the bottom side of the mounting plate (4); the plurality of vibrating rods (44) extend to the bottom of the compacting plate (41) and are sealingly and slidably connected to the pressing upper mold frame (32) and the compacting plate (41); a plurality of springs (45) are fixedly mounted between the bottom side of the mounting plate (4) and the top of the pressing upper mold frame (32); the plurality of springs (45) are movably sleeved on the outer sides of the corresponding vibrating rods (44).
4. A compact pressing device for diamond synthesis raw materials according to claim 3, characterized in that: The support guide assembly comprises two mounting rings (311) and a plurality of guide plates (312); the two mounting rings (311) are fixedly sleeved on the mounting column (31); a plurality of guide plates (312) arranged parallel to each other are fixedly mounted on one side of the two mounting rings (311) close to each other; the plurality of guide plates (312) are all slidably connected to the mounting plate (4).
5. The compacting device for diamond synthesis raw materials according to claim 3, characterized in that: The transmission assembly comprises four tooth plates (42) and two gears (43), the top side of the compacting plate (41) and the bottom side of the mounting plate (4) are both fixedly mounted with two tooth plates (42), the top of the pressing upper mold frame (32) is rotatably mounted with two gears (43), the two tooth plates (42) on the same side are meshedly mounted on the same gear (43), and the four tooth plates (42) are all slidably connected to the pressing upper mold frame (32).
6. The compact pressing device for diamond synthesis raw materials according to claim 1, characterized in that: The second adjustment component comprises two electric cylinders (47). The top of the pressed upper mold frame (32) is fixedly mounted with two symmetrically arranged electric cylinders (47). Both electric cylinders (47) are arranged vertically upward.
7. The compact pressing device for diamond synthesis raw materials according to claim 1, characterized in that: A limit ring (401) is fixedly installed on the outer side of the press-fit upper mold frame (32), and the limit ring (401) is adapted to the press-fit lower mold frame (2).
8. The compact pressing device for diamond synthesis raw materials according to claim 1, characterized in that: The bottom inner wall of the support seat (1) is kept flush with the bottom inner wall of the box body (11) and the bottom inner wall of the rectangular opening.
9. The device for tightly pressing raw materials for diamond synthesis according to claim 3, characterized in that: A plurality of slide bars (33) arranged parallel to each other are fixedly mounted on the top of the pressed upper mold frame (32), and the plurality of slide bars (33) are all slidably connected to the mounting plate (4) and the top inner wall of the box body (11).