Fine coating machine for bio-based powder coating
By designing a bio-based powder coating finishing machine that includes support frame, roller, motor, spraying components and hot air fans, the problem that traditional finishing machines cannot effectively dry the substrate is solved, and the automation and integration of spraying and drying is realized, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421412722.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Traditional finishing machines cannot effectively dry the sprayed substrate, which will require transport to other equipment for drying, which can easily cause damage to the coating during the handling process and reduce product quality and production efficiency.
A bio-based powder coating fine coating machine is designed, including a support frame, roller, motor, spraying assembly and hot air fan, so that spraying and drying are completed in the same equipment, automatic transportation of the substrate is achieved through the cooperation of the roller and the transmission belt, and drying the substrate through the hot air fan.
The automation and integration of spraying and drying are achieved, which avoids the risk of coating damage during substrate handling, improves product quality and production efficiency, and saves time and labor costs.
Smart Images

Figure CN222943756U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fine coating machines, and more specifically, particularly relates to a fine coating machine for bio-based powder coatings. Background Art
[0002] Bio-based powder coating is a new type of environmentally friendly coating. It uses natural biomass materials as the main raw materials. The powder coating is made through special processing technology and is widely used in various fields. In order to make bio-based powder coatings be coated on various substrates with high quality and high efficiency, a fine coating machine is needed; the fine coating machine can ensure that the powder coating is evenly and finely distributed on the surface of the substrate, avoiding problems such as uneven thickness or omissions, thereby ensuring the excellence of the coating quality. However, after the traditional fine coating machine sprays the substrate, it is impossible to directly dry the substrate effectively, resulting in the need to manually transport the substrate to other equipment for drying. The substrate surface coating is easily damaged during the transportation process, which reduces product quality and production efficiency, and to a certain extent hinders the improvement of production efficiency and the rapid development of the industry. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a fine coating machine for bio-based powder coatings to solve the technical problem in the prior art that traditional fine coating machines cannot effectively dry the sprayed substrates, resulting in the need to transport them to other equipment for drying, which easily causes damage to the coating during transportation, thereby reducing product quality and production efficiency.
[0004] The purpose and function of the fine coating machine for bio-based powder coating of the utility model are achieved by the following specific technical means:
[0005] A fine coating machine for bio-based powder coatings, including a support frame, multiple groups of rollers are arranged above the support frame, multiple groups of bearings are arranged on the support frame, both ends of the rollers are respectively inserted into the bearings, the multiple groups of rollers are connected by transmission belts, a motor is arranged below the support frame, the motor is connected to one group of the rollers; a first protective cover and a second protective cover are arranged above the support frame, both are connected to the support frame, forming a spray chamber and a drying chamber; multiple groups of spray components are arranged in the spray chamber, a hot air blower is arranged below the support frame, and the hot air blower is connected to the drying chamber through a connecting pipe.
[0006] According to a preferred embodiment, the spraying assembly includes a gantry, and mounting plates are provided at both ends of the gantry. Mounting holes are provided on the mounting plate and the support frame, and mounting bolts are clamped in the mounting holes. The gantry and the support frame are detachably connected.
[0007] According to a preferred embodiment, the spray assembly also includes a plurality of spray pipes, a connecting frame is provided on one side of the spray pipe, a plurality of connecting columns are provided on the connecting frame, the gantry is provided with connecting grooves corresponding to the connecting columns, the connecting columns are clamped in the connecting grooves, connecting holes are provided on the connecting columns and the gantry, screws are clamped in the connecting holes, and the spray pipe is detachably connected to the gantry.
[0008] According to a preferred embodiment, the spray pipe is connected to the paint supply device through a connecting conduit, and a plurality of groups of atomizing nozzles are arranged on one side of the spray pipe.
[0009] According to a preferred embodiment, the support frame is provided with a through groove corresponding to the spraying assembly, two groups of baffles are arranged on the support frame, a collecting funnel is arranged between the two groups of baffles, the collecting funnel is stuck in the through groove, and the collecting funnel is connected to the external processing equipment through a pipeline.
[0010] According to a preferred embodiment, two groups of fans are arranged on the support frame, a mounting groove is opened on the second protective cover, the fans are clamped in the mounting groove and connected to the second protective cover by screws.
[0011] According to a preferred embodiment, a support plate is provided at the bottom of the support frame, and the motor and the hot air blower are both mounted on the support plate.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. A first protective cover and a second protective cover are arranged on the support frame, and both are connected to the support frame to form a spraying chamber and a drying chamber. Multiple groups of spraying components are arranged in the spraying chamber, and the spraying of bio-based powder coating on the substrate is realized through the spraying components; the automatic transportation of the substrate is realized through the cooperation of multiple groups of rollers and motors, and the sprayed substrate is transported to the drying chamber. A hot air blower is installed on the support frame, and the hot air blower is connected to the drying chamber through a connecting pipe, so that the drying chamber reaches a certain temperature, and the surface coating of the substrate is dried, so that the spraying and drying are completed in the same equipment, avoiding the tedious operation of transporting the sprayed substrate to other equipment for drying, thereby greatly reducing the risk of coating damage during transportation, and effectively ensuring product quality. At the same time, this integrated setting improves production efficiency, saves time and labor costs, and makes the entire production process smoother and more efficient.
[0014] 2. Two sets of fans are installed above the support frame. The fans are installed on the second protective cover. Through the continuous operation of the fans, the hot air generated by the hot air blower can be quickly and evenly diffused into the entire drying chamber, which can effectively avoid uneven temperature in the drying chamber. Once the temperature is uneven, it is likely to cause insufficient drying of the coating on the surface of the substrate, thereby affecting the quality of the product. The fan can effectively ensure the balance of temperature in the drying chamber, ensuring that the coating on the surface of the substrate can be fully and evenly dried, laying the foundation for the production of high-quality finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model after assembly.
[0016] Figure 2 It is a schematic diagram of the structure of the utility model after being disassembled.
[0017] Figure 3 yes Figure 2 A partial enlarged view of area a.
[0018] Figure 4 It is a schematic diagram of the structure of the spray pipe.
[0019] Figure 5 It is a structural diagram of the support frame.
[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0021] 11. Support frame; 12. Baffle; 13. Collecting funnel; 14. Support plate; 21. Roller; 22. Transmission belt; 23. Motor; 24. Hot air blower; 25. Fan; 31. First protective cover; 32. Second protective cover; 33. Mounting groove; 41. Gantry; 42. Mounting plate; 43. Spray pipe; 44. Connecting frame; 45. Connecting column; 46. Connecting groove. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solution of the present invention, but cannot be used to limit the protection scope of the present invention.
[0023] Example:
[0024] like Figure 1 , 2As shown, the utility model provides a fine coating machine for bio-based powder coating, including a support frame 11, a plurality of rollers 21 are arranged above the support frame 11, and a plurality of bearings are arranged on the support frame 11. The two ends of the rollers 21 are respectively inserted into these bearings to ensure that the rollers 21 can rotate stably and smoothly. The plurality of rollers 21 are connected to each other through a transmission belt 22, and the transmission belt 22 connects the rollers 21 together so that they can work together and play a role together. A motor 23 is arranged below the support frame 11, and the motor 23 is responsible for providing power for the entire system, and it is connected to one of the rollers 21. When the motor 23 is started, the powerful power will be continuously transmitted to the rollers 21 connected thereto, so that they start to rotate at high speed. As this group of rollers 21 rotates, through the transmission action of the transmission belt 22, the other rollers 21 will also be driven to form a continuous transmission system. The substrate placed on the roller 21 can move forward smoothly and quickly along the set path under the drive of the motor 23 and the roller 21. Not only the automatic transportation of the substrate is realized, but also the speed and direction of the transportation can be controlled to ensure that the substrate can reach each processing link accurately. Whether in the spray chamber or the drying chamber, the cooperation of the roller 21 and the transmission belt 22 can ensure the high efficiency and stability of the substrate transportation, and provide a guarantee for the smooth progress of the entire production process. At the same time, the control of the motor 23 also enables the entire system to be flexibly adjusted according to different production needs, meet the requirements of various complex processes, and show adaptability and practicality. A first protective cover 31 and a second protective cover 32 are arranged above the support frame 11, and these two protective covers are connected to the support frame 11, so that the upper area of the support frame 11 forms two spray chambers and a drying chamber. A plurality of spraying components are arranged in the spray chamber, and the required coating can be sprayed evenly and carefully on the substrate to achieve the processing of the substrate. A hot air blower 24 is also provided below the support frame 11. The hot air blower 24 is constantly running to generate a continuous flow of hot air. The hot air is connected to the drying chamber through a special connecting pipe, so that the heat generated by the hot air blower 24 can smoothly enter the drying chamber, thereby providing a suitable temperature environment for the substrate in the drying chamber, so as to promote the rapid drying of the coating on its surface and achieve the desired effect.
[0025] like Figures 2 to 4As shown, the spraying assembly includes a gantry 41, and mounting plates 42 are provided at both ends of the gantry 41, and mounting holes are provided on the mounting plates 42 and the support frame 11. When connection and installation are required, the mounting bolts will be stuck in these mounting holes to achieve a detachable connection between the gantry 41 and the support frame 11. In actual use, the gantry 41 can be flexibly installed or disassembled according to specific needs and circumstances. When the spraying assembly needs to be repaired, replaced or adjusted, the gantry 41 can be easily and quickly removed from the support frame 11 to perform corresponding operations. When the spraying assembly needs to be used for work, the gantry 41 can be quickly and accurately connected to the support frame 11 through the mounting plate 42 to ensure the normal progress of the spraying work. It not only improves the maintainability and operability of the equipment, but also provides great convenience for different production scenarios and process requirements.
[0026] The spraying assembly also has multiple groups of spraying pipes 43, and a connecting frame 44 is provided on one side of the spraying pipe 43, and the connecting frame 44 provides a stable support and connection point for the spraying pipe 43. Multiple groups of connecting columns 45 are provided on the connecting frame 44, and a connecting groove 46 is provided on the gantry 41 for the connecting column 45. When installing, the connecting column 45 can be accurately clamped in the connecting groove 46, so that a stable connection relationship is initially established between the spraying pipe 43 and the gantry 41. In order to further strengthen the firmness of the connection, connecting holes are provided on the connecting column 45 and the gantry 41. When necessary, screws can be clamped in these connecting holes. Through the tightening effect of the screws, the connection between the spraying pipe 43 and the gantry 41 is made tighter and more reliable, ensuring that there will be no loosening or displacement during the spraying process. A detachable connection is realized between the spraying pipe 43 and the gantry 41, which makes it extremely convenient to maintain, replace or adjust the spraying pipe 43 of the equipment, and can be flexibly operated according to actual needs. At the same time, the spray pipe 43 is closely connected to the paint supply device through the connecting conduit, so that the required paint can be obtained continuously. A plurality of atomizing nozzles are also arranged on one side of the spray pipe 43, and the atomizing nozzles can spray the paint evenly in the form of atomization to form a fine spray, so that the paint can be more evenly attached to the substrate, greatly improving the quality and effect of the spraying.
[0027] like Figure 2 , 5As shown, a through slot is provided at the position corresponding to the spraying assembly on the support frame 11, and two groups of baffles 12 are provided on the support frame 11. The two groups of baffles 12 cooperate with each other to play a certain isolation and protection role. A collecting funnel 13 is provided between the two groups of baffles 12, and the collecting funnel 13 can be stuck in the through slot, tightly combined with the support frame 11, and form a stable whole. The collecting funnel 13 collects the excess paint generated during the spraying process and the waste that may be generated. In addition, the collecting funnel 13 is connected to the external processing equipment through a pipeline, so that the collected materials can be transported to the processing equipment in time for proper treatment, avoiding pollution to the environment, and also ensuring the cleanliness and orderliness of the spraying work area. Two groups of fans 25 are also provided on the support frame 11, and the second protective cover 32 is correspondingly provided with a mounting slot 33. When installing, the fan 25 can be stuck in the mounting slot 33 to achieve accurate positioning and installation. In order to ensure the firm installation of the fan 25, the fan 25 is further connected and fixed to the second protective cover 32 by screws. The fan 25 can work stably and play its due role, providing good air circulation and environmental regulation for the working area. A support plate 14 is arranged at the bottom of the support frame 11, and the support plate 14 provides a reliable installation position for the motor 23 and the hot air blower 24. The motor 23 and the hot air blower 24 are both stably installed on the support plate 14. Through the support and fixation of the support plate 14, they can operate normally and stably, providing power and heat support for the smooth operation of the entire equipment, ensuring that the process of spraying and drying can be carried out efficiently and orderly.
[0028] The specific usage and function of this embodiment are as follows:
[0029] First, the motor 23 is started, and the motor 23 drives the roller 21 connected thereto to rotate at a high speed. Through the transmission of the transmission belt 22, the other rollers 21 are also driven, and the substrate is placed on the roller 21, and can be moved smoothly and quickly along the set path under the drive of the motor 23 and the roller 21; then, in the spraying assembly in the spraying chamber, the paint enters the spraying pipe 43 through the connecting conduit, and then is evenly sprayed on the substrate in the form of atomization through the atomizing nozzle, and the position of the spraying pipe 43 can be adjusted according to actual needs; then, the hot air generated by the hot air blower 24 enters the drying chamber through the connecting pipe to dry the substrate; at the same time, the collecting funnel 13 collects excess paint and waste during the spraying process, and transports them to the processing equipment through the pipeline; in addition, the fan 25 is installed in the mounting groove 33 and fixed by screws to provide good air circulation for the working area; finally, the motor 23 and the hot air blower 24 are installed on the support plate 14, and run stably through the support of the support plate 14 to ensure the smooth operation of the entire equipment.
[0030] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.
Claims
1. A fine coating machine for bio-based powder coating, comprising a support frame (11), characterized in that: A plurality of rollers (21) are arranged above the support frame (11), and a plurality of bearings are arranged on the support frame (11). Both ends of the rollers (21) are respectively inserted into the bearings, and the plurality of rollers (21) are connected to each other via a transmission belt (22). A motor (23) is arranged below the support frame (11), and the motor (23) is connected to one of the rollers (21); a first protective cover (31) and a second protective cover (32) are arranged above the support frame (11), and both are connected to the support frame (11), forming a spray chamber and a drying chamber; a plurality of spray components are arranged in the spray chamber, and a hot air blower (24) is arranged below the support frame (11), and the hot air blower (24) is connected to the drying chamber via a connecting pipe; The spraying assembly comprises a gantry (41), both ends of the gantry (41) are provided with mounting plates (42), mounting holes are provided on the mounting plates (42) and the support frame (11), mounting bolts are clamped in the mounting holes, and the gantry (41) and the support frame (11) are detachably connected; The spraying assembly further comprises a plurality of spraying tubes (43), a connecting frame (44) is provided on one side of the spraying tube (43), a plurality of connecting columns (45) are provided on the connecting frame (44), the gantry (41) is provided with connecting grooves (46) corresponding to the connecting columns (45), the connecting columns (45) are clamped in the connecting grooves (46), the connecting columns (45) and the gantry (41) are both provided with connecting holes, screws are clamped in the connecting holes, and the spraying tube (43) and the gantry (41) are detachably connected.
2. A finishing machine for bio-based powder coating according to claim 1, characterized in that: The spray pipe (43) is connected to the paint supply device via a connecting conduit, and a plurality of groups of atomizing nozzles are arranged on one side of the spray pipe (43).
3. The fine coating machine for bio-based powder coating according to claim 1, characterized in that: The support frame (11) is provided with a through groove corresponding to the spraying assembly, and two groups of baffles (12) are arranged on the support frame (11). A collecting funnel (13) is arranged between the two groups of baffles (12). The collecting funnel (13) is stuck in the through groove, and the collecting funnel (13) is connected to an external processing device through a pipeline.
4. A finishing machine for bio-based powder coating according to claim 3, characterized in that: Two groups of fans (25) are arranged on the support frame (11), and a mounting groove (33) is provided on the second protective cover (32). The fan (25) is clamped in the mounting groove (33) and connected to the second protective cover (32) via the screws.
5. A finishing machine for bio-based powder coating according to claim 4, characterized in that: A support plate (14) is provided at the bottom of the support frame (11), and the motor (23) and the hot air blower (24) are both mounted on the support plate (14).