Safety helmet paint baking device
By designing a safety helmet paint device including a base plate, a paint bin, a guide rail and a lifting mechanism, the problem of low paint scheduling efficiency of existing devices is solved by using the combination of universal wheels and guide wheels, and more efficient paint scheduling and paint efficiency are achieved.
Patent Information
- Application Number
- CN202421881915.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing safety helmet paint device lacks a feeding structure that facilitates the inlet and exit of materials, resulting in low paint scheduling efficiency and reducing paint efficiency.
A safety helmet paint device including a base plate, a paint bin, a guide rail and a lifting mechanism is designed. Through the cooperation of the universal wheel and the guide wheel, the paint rack is easily moved in, removed and horizontally moved, which improves the convenience and efficiency of paint scheduling.
Through this device, the efficiency and convenience of paint scheduling are significantly improved, the paint efficiency is increased, and the problem of low paint scheduling efficiency is solved in the existing device.
Smart Images

Figure CN222943846U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of safety helmet paint baking devices, and in particular to safety helmet paint baking devices. Background Art
[0002] Safety helmets are protective equipment used to prevent impact objects from injuring the head. They are composed of a helmet shell, a hat lining, a lower cheek strap and a back hoop. The helmet shell is hemispherical, strong, smooth and has a certain degree of elasticity. The impact and puncture kinetic energy of the impact object are mainly borne by the helmet shell. A certain space is left between the helmet shell and the hat lining to buffer and disperse the instantaneous impact force. When producing safety helmets, a paint baking device is required to paint the safety helmets.
[0003] For example, a Chinese patent (publication number: CN204672528U) discloses a fully automatic safety helmet painting device, including an outer plate, an air nozzle, a main air duct, an upper air duct, a rotating wheel, an air nozzle air duct, an air duct pipe, a roller shaft support, a roller, a roller shaft, a blower outlet, a blower, a drive motor, a left support column, a motor support, a connecting pipe, a water mist separator, a bottom plate, a crossbeam support and a right support column. The main air duct is installed in the outer plate, the air nozzle air duct is connected to the main air duct, the air nozzle is installed on the inner side of the air nozzle air duct, the rotating wheel is installed between the two rollers, the upper air duct is provided on the roller, one end of the air duct pipe is connected to the main air duct, the other end of the air duct pipe is connected to the blower outlet, the blower outlet is installed on the blower, the blower is connected to the drive motor, and the motor support is installed at the lower end of the drive motor.
[0004] However, the above-mentioned search patent still has some shortcomings. Its device lacks a feeding structure that is convenient for feeding and discharging materials, which makes the efficiency of the device's safety helmet paint baking scheduling low, reduces the device's paint baking efficiency, and is inconvenient to use. Therefore, a safety helmet paint baking device is proposed to solve the above problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the present application provides a safety helmet paint baking device, which has the advantages of high paint baking scheduling efficiency, etc., and solves the problem of low paint baking scheduling efficiency of the device disclosed in the above-mentioned search patent.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a safety helmet paint baking device, comprising a bottom plate, two paint baking bins fixed on the top surface of the bottom plate, four first guide rails respectively fixed on the inner bottom walls of the two paint baking bins, two second guide rails slidably connected to the top surface of the bottom plate, two bottom bins slidably connected to the top surfaces of the second guide rails, a paint baking rack fixed to the top surface of the bottom bin, four universal wheels installed on the bottom surface of the bottom bin, four guide wheels installed on the bottom surface of the bottom bin, a lifting mechanism arranged on the bottom plate and a positioning mechanism arranged on the bottom bin, wherein the top surface of the bottom plate is provided with a rectangular groove for the second guide rails to slide up and down;
[0007] The lifting mechanism includes a dual-axis motor fixed on the bottom wall of the rectangular groove, a screw fixed to the ends of the output shafts on both sides of the dual-axis motor, a plurality of threaded rings threadedly connected to the outer peripheral walls of the screws, a connecting plate fixed to the bottom surfaces of the two second guide rails, a hinged rod hinged to the top surface of the threaded ring and the top end of which is hinged to the connecting plate, and a guide block fixed to the bottom surface of the threaded ring, and a guide groove for sliding connection of the guide block is provided in the bottom plate and at the bottom of the rectangular groove.
[0008] The paint rack can be moved to the paint storage bin by the guide wheel when the paint is applied, and the guide wheel can be used to move the paint storage bin to the paint storage bin, so that the paint storage bin can be moved to the paint storage bin by the guide wheel when the paint is applied.
[0009] Furthermore, the positioning mechanism includes two positioning plates hinged on the inner wall of the front side of the bottom bin, gear rings fixed on the opposite sides of the two positioning plates, guide rods fixed on the inner walls of the left and right sides of the bottom bin, gear plates slidably connected to the outer peripheral walls of the guide rods and meshing with the gear rings, and an electric push rod fixed to the end of the gear plate and one end of which is fixed to the bottom bin, and movable holes for the positioning plates to flip over are provided on both sides of the left and right sides of the bottom bin.
[0010] By adopting the above technical solution, when the paint rack needs to be pushed between the two paint bins, the positioning plate will be abutted against the first guide rails on both sides to limit the position. At this time, the guide wheel and the second guide rail are opposite to each other up and down, so that the positioning plate can play a positioning effect.
[0011] Furthermore, the two paint baking bins are opposite to each other on the left and right, the two first guide rails in the same paint baking bin are distributed front and back, the two second guide rails are opposite to the first guide rails on the left and right sides respectively, and the top surfaces of the first guide rails and the second guide rails are both provided with conical grooves.
[0012] By adopting the above technical solution, the conical groove is provided to prevent the guide wheel from being separated from the first guide rail and the second guide rail, thereby increasing the stability of the paint baking rack moving along the first guide rail and the second guide rail.
[0013] Furthermore, the four universal wheels and the four guide wheels are respectively close to the four corners of the bottom surface of the bottom bin, the bottom surface of the guide wheel is higher than the bottom surface of the universal wheel, and the distance between the two universal wheels facing each other front and back is greater than the distance between the two guide wheels facing each other front and back.
[0014] By adopting the above technical solution, the paint rack can be easily moved between the two paint bins through the universal wheels, and the paint rack can be moved into the paint bin for painting without changing its direction through the guide wheels.
[0015] Furthermore, the thread directions of the two screw rods are opposite, and one end of the screw rod facing away from the dual-axis motor is rotatably connected to the inner wall of the rectangular groove.
[0016] By adopting the above technical solution, it is convenient to drive the threaded ring to move through the provided screw rod, thereby driving the hinged rod to flip to push the second guide rail to move up and down.
[0017] Furthermore, the guide groove is used for allowing the guide block to slide left and right inside the guide groove, and the multiple threaded rings on the same screw are distributed equidistantly left and right.
[0018] By adopting the above technical solution, the stability of the left-right movement of the threaded ring can be improved by cooperating with the guide block through the provided guide groove.
[0019] Further, when the back side of the positioning plate contacts the front side of the first guide rail, the four guide wheels are respectively located on the top of the two second guide rails.
[0020] By adopting the above technical solution, it is convenient to limit the position of the first guide rails on both sides by the provided positioning plate. At this time, the guide wheel and the second guide rail are opposite to each other up and down, so that the positioning plate has a positioning effect.
[0021] Furthermore, the guide rod is used for the toothed plate to slide left and right along its outer peripheral wall, the toothed ring is an arc-shaped semi-ring structure, and the central axis of the toothed ring coincides with the flip axis of the positioning plate.
[0022] By adopting the above technical solution, it is convenient to drive the positioning plate to flip by cooperating with the gear ring through the provided gear plate.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] 1. When the safety helmet paint baking device is in use, a plurality of paint baking racks are prepared for placing the safety helmets that need to be painted. When painting, the paint baking rack is moved between two paint baking bins by universal wheels, and then the paint baking rack is horizontally moved to the inside of the paint baking bin for painting by the guide wheels in cooperation with the second guide rail and the first guide rail. The universal wheels and guide wheels are provided in cooperation with the first guide rail and the second guide rail, so that the paint baking rack can be moved in and out of the paint baking bin more conveniently, which greatly improves the convenience of paint baking scheduling and increases the paint baking efficiency.
[0025] 2. The safety helmet paint baking device, when it is necessary to move the paint baking rack to the top of the two second guide rails, the two second guide rails can be driven downward by the provided lifting mechanism to be stored in the rectangular groove, so that the universal wheel at the bottom of the paint baking rack can be more stably moved between the two paint baking bins. When moving, the positioning mechanism is cooperated to enable the guide wheel to align with the second guide rails. Further, the lifting mechanism drives the second guide rails to move upward and lifts the paint baking rack through the guide wheels. At this time, the paint baking rack can be moved to the inside of the paint baking bin through the guide wheels for painting. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a front view schematic diagram of the present application;
[0027] Figure 2 This is a front cross-sectional schematic diagram of the rectangular groove of the present application;
[0028] Figure 3 A three-dimensional schematic diagram of the first guide rail of the present application;
[0029] Figure 4 This is a top view schematic diagram of the positioning mechanism of this application.
[0030] In the figure: 1, bottom plate; 2, paint chamber; 3, first guide rail; 4, second guide rail; 5, bottom chamber; 6, paint rack; 7, rectangular groove; 801, double-axis motor; 802, screw; 803, threaded ring; 804, connecting plate; 805, hinged rod; 806, guide block; 807, guide groove; 901, positioning plate; 902, gear ring; 903, guide rod; 904, gear plate; 905, electric push rod; 906, movable hole; 10, universal wheel; 11, guide wheel; 12, conical groove. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0032] See also Figure 1 The safety helmet painting device in this embodiment includes a bottom plate 1, two paint bins 2 fixed on the top surface of the bottom plate 1, four first guide rails 3 respectively fixed on the inner bottom walls of the two paint bins 2, two second guide rails 4 slidably connected to the top surface of the bottom plate 1, two bottom bins 5 slidably connected to the top surface of the second guide rails 4, a paint rack 6 fixed on the top surface of the bottom bin 5, four universal wheels 10 installed on the bottom surface of the bottom bin 5, four guide wheels 11 installed on the bottom surface of the bottom bin 5, a lifting mechanism arranged on the bottom plate 1 and a positioning mechanism arranged on the bottom bin 5, a rectangular groove 7 for the second guide rails 4 to slide up and down is opened on the top surface of the bottom plate 1, it should be understood that inside the production plant, the bottom plate 1 is buried in the ground and the top surface of the bottom plate 1 is flush with the ground, a plurality of groups of paint bins 2 are arranged in pairs opposite to each other and are distributed front and back, which is conducive to improving the utilization rate of the plant, when in use, a plurality of paint racks 6 are prepared for placing the safety helmets that need to be painted, and when painting, the paint is moved by the universal wheels 10 The rack 6 moves to between the two paint bins 2, and then the guide wheel 11 cooperates with the second guide rail 4 and the first guide rail 3 to move the paint rack 6 horizontally to the inside of the paint bin 2 for painting. The universal wheels 10 and the guide wheels 11 cooperate with the first guide rail 3 and the second guide rail 4 to make the paint rack 6 more convenient to move in and out of the paint bin 2, which greatly improves the convenience of paint scheduling and increases the paint efficiency. When it is necessary to move the paint rack 6 to the top of the two second guide rails 4, the two second guide rails 4 can be driven by the provided lifting mechanism to move down and be stored in the rectangular groove 7, so that the universal wheel 10 at the bottom of the paint rack 6 can be more stably moved between the two paint bins 2. When moving, the positioning mechanism is cooperated to make the guide wheel 11 align with the second guide rail 4. Further, the lifting mechanism drives the second guide rail 4 to move up and lifts the paint rack 6 through the guide wheel 11. At this time, the paint rack 6 can be moved to the inside of the paint bin 2 for painting through the guide wheel 11.
[0033] The two paint bins 2 are opposite to each other left and right, and the two first guide rails 3 in the same paint bin 2 are distributed front and back. The two second guide rails 4 are opposite to the first guide rails 3 on the left and right sides respectively. The top surfaces of the first guide rail 3 and the second guide rail 4 are provided with conical grooves 12. The conical grooves 12 are provided to prevent the guide wheels 11 from being separated from the first guide rails 3 and the second guide rails 4, thereby increasing the stability of the paint rack 6 moving along the first guide rails 3 and the second guide rails 4. The universal wheel 10 and the four guide wheels 11 are respectively close to the four corners of the bottom surface of the bottom bin 5, the bottom surface of the guide wheel 11 is higher than the bottom surface of the universal wheel 10, and the distance between the two universal wheels 10 opposite to each other front and back is greater than the distance between the two guide wheels 11 opposite to each other front and back.
[0034] It should be noted that the control method of the present application is controlled by a controller, and the control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and the present application is mainly used to protect mechanical devices, so the present application will no longer explain the control method and circuit connection in detail.
[0035] See also Figures 1 to 3 The lifting mechanism includes a double-axis motor 801 fixed on the inner bottom wall of the rectangular groove 7, a screw 802 fixed on the ends of the output shafts on both sides of the double-axis motor 801, a plurality of threaded rings 803 threadedly connected to the outer peripheral wall of the screw 802, a connecting plate 804 fixed on the bottom surfaces of the two second guide rails 4, a hinged rod 805 hinged on the top surface of the threaded ring 803 and hinged to the connecting plate 804 at the top end, and a guide block 806 fixed on the bottom surface of the threaded ring 803. A guide groove 807 for sliding connection of the guide block 806 is provided in the bottom plate 1 and at the bottom of the rectangular groove 7. When in use, the safety helmet is placed on the paint rack 6, and then the paint rack 6 is moved to the two baking racks by the universal wheel 10. The paint bin 2 is located between the second guide rails 4 and the guide wheel 11, and the second guide rails 4 and the guide wheel 11 are opposite to each other in the upper and lower directions. Further, the double-axis motor 801 is started, and the double-axis motor 801 drives the two screws 802 to rotate. The screws 802 drive the threaded rings 803 on the left and right sides of the double-axis motor 801 to cooperate with the guide blocks 806 and the guide grooves 807 to move horizontally. Further, the threaded ring 803 drives the hinged rod 805 to flip, and then lifts the connecting plate 804, so that the connecting plate 804 drives the two second guide rails 4 to move upward and then cooperate with the guide wheels 11 to lift the paint rack 6. When the universal wheel 10 is off the ground, the paint rack 6 can be smoothly pushed into the paint bins 2 on both sides for painting through the guide wheels 11 and the conical grooves 12.
[0036] The threads of the two screw rods 802 are in opposite directions. The end of the screw rod 802 facing away from the dual-axis motor 801 is rotatably connected to the inner wall of the rectangular groove 7. The guide groove 807 is used for the guide block 806 to slide left and right inside it. Multiple threaded rings 803 on the same screw rod 802 are equidistantly distributed left and right.
[0037] See also Figure 4In this embodiment, the positioning mechanism includes two positioning plates 901 hinged on the inner wall of the front side of the bottom bin 5, toothed rings 902 fixed on the opposite sides of the two positioning plates 901, guide rods 903 fixed on the inner walls of the left and right sides of the bottom bin 5, toothed plates 904 slidably connected to the outer peripheral wall of the guide rods 903 and meshing with the toothed rings 902, and electric push rods 905 fixed to the ends of the toothed plates 904 and one end of which is fixed to the bottom bin 5. The left and right sides of the bottom bin 5 are provided with movable holes 906 for the positioning plates 901 to flip over. When it is necessary to push the paint rack 6 between the two paint bins 2 When the paint rack 6 needs to be pushed between the two paint bins 2, the electric push rod 905 is started to drive the tooth plate 904 to slide horizontally along the guide rod 903, and the tooth plate 904 drives the gear ring 902 to rotate, so that the gear ring 902 drives the positioning plate 901 to flip over so that it can be flipped over and stored in the bottom bin 5 from the movable hole 906. At this time, the paint rack 6 can be directly pushed between the two paint bins 2.
[0038] In this embodiment, when the back side of the positioning plate 901 contacts the front side of the first guide rail 3, the four guide wheels 11 are respectively located at the top of the two second guide rails 4. The guide rod 903 is used for the tooth plate 904 to slide left and right along its outer wall. The tooth ring 902 is an arc-shaped semi-ring structure, and the central axis of the tooth ring 902 coincides with the flipping axis of the positioning plate 901.
[0039] The working principle of the above embodiment is:
[0040] (1) Place the safety helmet on the paint rack 6, and then move the paint rack 6 between the two paint bins 2 through the universal wheel 10, so that the second guide rail 4 and the guide wheel 11 are opposite to each other in the upper and lower directions. Further, start the double-axis motor 801, and the double-axis motor 801 drives the two screws 802 to rotate. The screws 802 drive the threaded rings 803 on the left and right sides of the double-axis motor 801 to cooperate with the guide block 806 and the guide groove 807 to move horizontally. Further, the threaded ring 803 drives the hinged rod 805 to flip, and then lift the connecting plate 804, so that the connecting plate 804 drives the two second guide rails 4 to move upward and then cooperate with the guide wheel 11 to lift the paint rack 6. When the universal wheel 10 is off the ground, the paint rack 6 can be smoothly pushed into the paint bins 2 on both sides through the guide wheel 11 and the conical groove 12 for painting.
[0041] (2) When the paint rack 6 needs to be pushed between the two paint bins 2, the positioning plate 901 will be brought into contact with the first guide rails 3 on both sides to limit the position. At this time, the guide wheel 11 and the second guide rail 4 are opposite to each other up and down, so that the positioning plate 901 plays a positioning effect. When the paint rack 6 needs to be pushed between the two paint bins 2, the electric push rod 905 is started to drive the tooth plate 904 to slide horizontally along the guide rod 903, and the tooth plate 904 drives the gear ring 902 to rotate, thereby causing the gear ring 902 to drive the positioning plate 901 to flip so that it can be flipped through the movable hole 906 and stored in the bottom bin 5. At this time, the paint rack 6 can be directly pushed between the two paint bins 2.
Claims
1. Safety helmet paint baking device, characterized by: The invention comprises a bottom plate (1), two paint bins (2) fixed to the top surface of the bottom plate (1), four first guide rails (3) respectively fixed to the inner bottom walls of the two paint bins (2), two second guide rails (4) slidably connected to the top surface of the bottom plate (1), two bottom bins (5) slidably connected to the top surfaces of the second guide rails (4), a paint rack (6) fixed to the top surface of the bottom bins (5), four universal wheels (10) mounted on the bottom surfaces of the bottom bins (5), four guide wheels (11) mounted on the bottom surfaces of the bottom bins (5), a lifting mechanism arranged on the bottom plate (1) and a positioning mechanism arranged on the bottom bins (5); the top surface of the bottom plate (1) is provided with a rectangular groove (7) for the second guide rails (4) to slide up and down; The lifting mechanism comprises a double-axis motor (801) fixed on the inner bottom wall of the rectangular groove (7), a screw (802) fixed to the ends of the output shafts on both sides of the double-axis motor (801), a plurality of threaded rings (803) threadedly connected to the outer peripheral wall of the screw (802), a connecting plate (804) fixed to the bottom surfaces of the two second guide rails (4), a hinged rod (805) hinged to the top surface of the threaded ring (803) and hinged to the connecting plate (804) at the top end, and a guide block (806) fixed to the bottom surface of the threaded ring (803), and a guide groove (807) for sliding connection of the guide block (806) is provided in the bottom plate (1) and at the bottom of the rectangular groove (7).
2. The paint baking device for a safety helmet according to claim 1, characterized in that: The positioning mechanism comprises two positioning plates (901) hinged on the inner wall of the front side of the bottom bin (5), a toothed ring (902) fixed on opposite sides of the two positioning plates (901), a guide rod (903) fixed on the inner walls of the left and right sides of the bottom bin (5), a toothed plate (904) slidably connected to the outer peripheral wall of the guide rod (903) and meshing with the toothed ring (902), and an electric push rod (905) fixed to the end of the toothed plate (904) and one end of which is fixed to the bottom bin (5), and movable holes (906) for turning the positioning plates (901) are provided on both the left and right sides of the bottom bin (5).
3. The paint baking device for a safety helmet according to claim 1, characterized in that: The two paint baking bins (2) are opposite to each other on the left and right sides. The two first guide rails (3) in the same paint baking bin (2) are distributed front to back. The two second guide rails (4) are opposite to the first guide rails (3) on the left and right sides respectively. The top surfaces of the first guide rails (3) and the second guide rails (4) are both provided with conical grooves (12).
4. The paint baking device for a safety helmet according to claim 1, characterized in that: The four universal wheels (10) and the four guide wheels (11) are respectively close to the four corners of the bottom surface of the bottom bin (5); the bottom surface of the guide wheel (11) is higher than the bottom surface of the universal wheel (10); and the distance between two universal wheels (10) facing each other front and back is greater than the distance between two guide wheels (11) facing each other front and back.
5. The paint baking device for a safety helmet according to claim 1, characterized in that: The thread directions of the two screw rods (802) are opposite, and one end of the screw rod (802) facing away from the dual-axis motor (801) is rotatably connected to the inner wall of the rectangular groove (7).
6. The paint baking device for a safety helmet according to claim 1, characterized in that: The guide groove (807) is used for the guide block (806) to slide left and right inside the guide groove, and the plurality of threaded rings (803) on the same screw rod (802) are distributed equidistantly left and right.
7. The paint baking device for a safety helmet according to claim 2, characterized in that: When the back side of the positioning plate (901) contacts the front side of the first guide rail (3), the four guide wheels (11) are respectively located on the top of the two second guide rails (4).
8. The paint baking device for a safety helmet according to claim 2, characterized in that: The guide rod (903) is used for the toothed plate (904) to slide left and right along its outer peripheral wall. The toothed ring (902) is an arc-shaped semi-ring structure. The central axis of the toothed ring (902) coincides with the turning axis of the positioning plate (901).
Citation Information
Patent Citations
Full -automatic safety helmet baking finish device
CN204672528U