Rolling brush of photovoltaic cleaning robot
By designing a photovoltaic cleaning robot roller brush including cleaning brush and scraper, the problems of low cleaning efficiency and inconvenient maintenance in the prior art are solved, and more efficient photovoltaic panel cleaning and more convenient maintenance are achieved.
Patent Information
- Application Number
- CN202420945923.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-01-17
- Filing Date
- 2024-04-30
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The cleaning brush design of existing photovoltaic cleaning robots has problems of low efficiency and inconvenient maintenance, and lacks effective technical solutions to improve cleaning efficiency and production convenience.
A rolling brush for a photovoltaic cleaning robot is designed, including a plurality of axial cleaning parts arranged in the circumference of the rotating shaft body. The cleaning parts include a cleaning brush sheet and a scraper sheet. Each cleaning parts are detachably inserted in the axial slot to achieve combined cleaning and convenient disassembly.
Through the design of combined cleaning parts, the cleaning efficiency of photovoltaic panels is improved, and through the detachable plug-in structure, production convenience and use and maintenance performance are improved.
Smart Images

Figure CN222944001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic cleaning robots, in particular to a roller brush of a photovoltaic cleaning robot. Background Art
[0002] Regular cleaning of photovoltaic panels is beneficial to improving power generation efficiency, so various cleaning devices have been studied, such as photovoltaic cleaning robots.
[0003] At present, there is a photovoltaic cleaning robot that uses a cleaning brush for cleaning. For example, the Chinese invention patent application with publication number CN113441444A discloses an automatic scrubbing cleaning device for the surface of a solar panel, which includes: a first support frame; wheels, wheels are rotatably provided around the bottom of the first support frame; a cleaning brush, a cleaning brush is rotatably provided inside the middle side of the first support frame; a motor, a motor is provided in the middle of one side of the first support frame; a cleaning assembly, a cleaning assembly is provided inside the first support frame; a driving assembly, a driving assembly is provided between the cleaning assembly and the wheel. The Chinese invention patent application records its beneficial effects as follows: the cleaning brush cleans the solar panel, and at the same time, the cleaning brush drives the first gear to rotate, the first gear drives the second transmission wheel and the second transmission belt to rotate, and the second transmission belt drives the wheel to rotate, so that the device automatically moves to the front side, cleans the entire surface of the solar panel, and improves people's work efficiency. Thus, the cleaning brush and walking are linked, but the cleaning brush has not been further improved.
[0004] At present, the research direction of photovoltaic cleaning robots is still mainly focused on the research of technical points such as the body, transmission, and automation, while there are fewer technical solutions for cleaning brushes designed for photovoltaic cleaning. Some technical solutions, such as the cleaning brush disclosed in the above-mentioned Chinese invention patent application, use a brush with bristles spirally distributed on the shaft body, and the shaft body drives the spirally distributed bristles to form a spiral cleaning when it rotates. The applicant will propose a roller brush for a photovoltaic cleaning robot, which is conducive to improving cleaning efficiency; and also propose a roller brush for a photovoltaic cleaning robot, which has better production convenience and use and maintenance performance. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and propose a roller brush for a photovoltaic cleaning robot, which is conducive to improving the cleaning efficiency; a roller brush for a photovoltaic cleaning robot is also proposed, which has better production convenience and use and maintenance performance.
[0006] Compared with the prior art, the utility model proposes a roller brush for a photovoltaic cleaning robot, comprising a rotating shaft body, a plurality of cleaning parts arranged along the axial direction of the rotating shaft body, the cleaning parts comprising cleaning brushes and scraping strips, the number of the cleaning brushes and scraping strips is one or more, and each cleaning brush and scraping strip is distributed along the circumference of the rotating shaft body.
[0007] After adopting the above structure, compared with the prior art, the utility model has the following advantages:
[0008] The present invention is improved in that a plurality of cleaning members arranged along the axial direction are provided on the circumference of the rotating shaft body, and the cleaning members include cleaning brushes and scraping strips. The number of cleaning brushes and scraping strips is one or more, and each cleaning brush and scraping strip is distributed along the circumference of the rotating shaft body. Therefore, the cleaning brushes and scraping strips constitute combined cleaning, that is, the cleaning brushes are provided with bristles, and the bristles are utilized to contact the surface of the photovoltaic panel for cleaning, so that a part of the dirt is cleaned by the bristles while also destroying the state of the dirt on the photovoltaic panel being connected as a whole. The scraping strip cleans by scraping the surface of the photovoltaic panel on the basis of the destruction of the state of the dirt being connected as a whole, which is conducive to the scraping strips to play a role, thereby helping to improve the cleaning efficiency.
[0009] In some embodiments, the cleaning brushes and the scraping strips are alternately arranged along the circumference of the rotating shaft body.
[0010] In some embodiments, a plurality of axial slots are provided in the circumference of the rotating shaft body, and each cleaning member is inserted into the axial slot.
[0011] In some embodiments, the cleaning brush sheet includes a first elastic base and bristles arranged on the first elastic base. The first elastic base is provided with a first matching portion which is inserted and matched with the axial slot in the axial direction, but is limited in the radial direction.
[0012] In some embodiments, the scraper strip includes a second elastic base and an elastic scraper plate arranged on the second elastic base. The second elastic base is provided with a second matching portion which is inserted and matched with the axial slot in the axial direction, but is limited in the radial direction.
[0013] In some embodiments, the second elastic base and the elastic scraper are integrally formed as a one-piece component.
[0014] In some embodiments, a groove is provided between the second elastic base and the elastic scraper and / or on the elastic scraper itself, which facilitates the swinging of the elastic scraper.
[0015] In some embodiments, the number of scraper blades is set to be smaller than the number of cleaning brush blades.
[0016] Compared with the prior art, the utility model further proposes a roller brush for a photovoltaic cleaning robot, comprising a rotating shaft body, a plurality of cleaning members arranged axially along the circumference of the rotating shaft body, a plurality of axial slots along the circumference of the rotating shaft body, and each cleaning member can be detachably inserted in the axial slot.
[0017] After adopting the above structure, compared with the prior art, the utility model has the following advantages:
[0018] The present invention is improved in that the circumference of the rotating shaft body is provided with a plurality of cleaning members arranged in the axial direction, and the circumference of the rotating shaft body is provided with a plurality of axial slots, and each cleaning member is detachably inserted in the axial slot. Therefore, the present invention adopts a plurality of cleaning members arranged in the axial direction, and each cleaning member is detachably inserted in the axial slot, so as to facilitate the disassembly and assembly of the cleaning members. In this way, on the one hand, it is conducive to convenient production during production, and on the other hand, when in use, it is convenient to replace when it needs to be replaced, and it is also convenient to remove it for cleaning and then install it again, which is convenient for maintenance. Therefore, the present invention has better production convenience and use and maintenance performance.
[0019] In some embodiments, an end cover is further included which is detachably connected to at least one end of the rotating shaft body, and the end cover is used to close the axial slot so that each cleaning member is axially limited in the slot.
[0020] In some embodiments, the end cover is provided with a connecting shaft, and the connecting shaft is used for detachably connecting to the output end of the drive unit.
[0021] In some embodiments, the connecting shaft is provided with a keyway, and the keyway is provided with an outer opening to facilitate and quickly axially insert the keyway with the output end of the driving unit for transmission connection.
[0022] In some embodiments, the axial slots are provided through both ends of the rotating shaft body, and the end covers are provided at both ends. After the end covers are removed, the cleaning member can be disassembled and assembled from any one of the two ends.
[0023] In some embodiments, the portion of the circumferential portion of the rotating shaft body located between adjacent cleaning members is configured as an arc-shaped smooth surface, and the circumferential portion of the end cover is flush with or lower than the circumferential portion of the rotating shaft body.
[0024] In some embodiments, the cleaning member includes an elastic base and a cleaning portion disposed on the elastic base. The elastic base is provided with a matching portion that is inserted and matched with the axial slot in the axial direction, but is limited in the radial direction.
[0025] In some embodiments, the number of cleaning members is less than or equal to the number of axial slots, and the number of cleaning members is increased or decreased according to the degree of dirtiness on the surface of the photovoltaic panel to save consumption of cleaning members.
[0026] In some embodiments, the shaft body is made of aluminum alloy, the end cover is made of stainless steel, and the end cover is flange-connected to the end of the shaft body. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional schematic diagram of a roller brush of a photovoltaic cleaning robot.
[0028] Figure 2 This is an enlarged schematic diagram of A.
[0029] Figure 3This is an enlarged schematic diagram of B.
[0030] Figure 4 The present invention is a three-dimensional schematic diagram of a photovoltaic cleaning robot after removing the end cover of a roller brush at one end.
[0031] Figure 5 It is a partial three-dimensional schematic diagram of a scraper strip.
[0032] Figure 6 It is a partial three-dimensional schematic diagram of a rotating shaft body.
[0033] Figure 7 It is a three-dimensional schematic diagram of a roller brush of a photovoltaic cleaning robot provided with spirally distributed axial slots.
[0034] Figure 8 This is an enlarged schematic diagram of C.
[0035] Fig. 9 It is a three-dimensional schematic diagram of a rotating shaft body provided with axial slots distributed in a spiral shape.
[0036] Explanation of the reference numerals: 1-shaft body, 2-cleaning brush, 3-scraper strip, 4-axial slot, 5-first elastic base, 6-bristles, 7-first matching portion, 8-second elastic base, 9-elastic scraper, 10-second matching portion, 11-groove, 12-end cover, 13-connecting shaft, 14-keyway, 15-arc-shaped smooth surface, 16-connecting hole. DETAILED DESCRIPTION
[0037] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The embodiments described below are for example only, and those skilled in the art may think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0038] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0039] like Figures 1 to 8The figure shows a roller brush of a photovoltaic cleaning robot, which includes a rotating shaft body 1, a plurality of cleaning members arranged along the axial direction are arranged around the rotating shaft body 1, and a plurality of axial slots 4 are arranged around the rotating shaft body 1, and each cleaning member is detachably inserted into the axial slot 4. Figures 1 to 6 As shown, the axial slot 4 can be a straight slot, which is more convenient for disassembly and maintenance. However, other shapes can also be used, such as Figures 7 to 8 The spiral groove is shown. Although the disassembly and assembly is more troublesome than the linear groove, the spiral setting makes the axial length of the cleaning part longer, which is beneficial for cleaning. In addition, the spiral shape is also beneficial for pushing the dirt to one end for discharge.
[0040] In some embodiments, Figure 6 As shown, the number of axial slots 4 is six, and of course the number can be increased or decreased. By setting more axial slots 4, it is convenient to add or reduce cleaning parts according to needs, so as to be suitable for photovoltaic panel surfaces with different dirt, save the consumption of cleaning parts, and help reduce the cost of use. This is also an additional technical effect brought about by the provision of each cleaning part detachably inserted in the axial slot 4 in the present invention, and the premise for achieving this effect is to set more axial slots 4.
[0041] like Figure 1 , 2 As shown in Figures 3 and 4, the cleaning element includes a cleaning brush 2 and a scraping strip 3. The number of the cleaning brush 2 and the scraping strip 3 is one or more, and each cleaning brush 2 and the scraping strip 3 is distributed along the circumference of the rotating shaft body 1. In this example, three cleaning brushes 2 are provided, which are evenly distributed along the circumference of the rotating shaft body 1, and one scraping strip 3 is provided, which is provided between two adjacent cleaning brushes 2. In this way, since the contact area of the scraping strip 3 is larger, the relative resistance is also larger. Although the power of the driving unit can be increased to increase the driving force, the surface force on the photovoltaic panel will also be enhanced. Then, after the design according to the above scheme, the entire load design is relatively uniform, and at the same time, the advantage of the combined cleaning element in cleaning the surface of the photovoltaic panel is also brought into play.
[0042] If the six axial slots 4 are all filled with cleaning members, that is, there are multiple cleaning brushes 2 and scraping strips 3, the cleaning brushes 2 and scraping strips 3 are alternately arranged along the circumference of the rotating shaft body 1. In this way, alternating combined cleaning is formed to maximize the cleaning efficiency.
[0043] In some embodiments, Figure 5 As shown, a groove 11 is provided between the second elastic base 8 of the scraper strip 3 and the elastic scraper plate 9 and / or the elastic scraper plate 9 itself, which is conducive to the swing of the elastic scraper plate 9. This design is conducive to optimizing the surface force of the scraper strip 3 on the photovoltaic panel, and is also conducive to smoother rotation of the roller brush.
[0044] The groove 11 can be arranged on one side of the scraper strip 3, or on the other side of the scraper strip 3, or on both sides at the same time. In this example, the groove 11 is arranged on both sides at the same time.
[0045] In some embodiments, Figure 1 , 2 , 3, and 4, it also includes an end cap 12 detachably connected to at least one end of the shaft body 1, and the end cap 12 is used to close the axial slot 4 so that each cleaning member is axially limited in the slot. As shown in the drawings, the end caps 12 are provided at both ends of the shaft body 1.
[0046] Further, in order to quickly disassemble and assemble the roller brush for easy use and maintenance, as Figure 1 , 2 As shown in FIG. 3 , the end cover 12 is provided with a connecting shaft 13, and the connecting shaft 13 is used for detachably connecting to the output end of the drive unit.
[0047] Furthermore, in order to further quickly disassemble and assemble the roller brush for easy use and maintenance, as Figure 2 As shown, the connecting shaft 13 is provided with a keyway 14. In particular, the keyway 14 is provided with an outer opening, so as to be conveniently and quickly inserted axially with the output end of the drive unit for transmission connection, so as to achieve the purpose of rapid disassembly and assembly.
[0048] The driving unit may be a motor, or may be a motor that is driven by a transmission structure to form an output end.
[0049] Furthermore, in order to quickly disassemble and assemble the end cover 12, a plurality of connection holes 16 are provided at the end of the shaft body 1, and the connection between the end cover 12 and the shaft body 1 is achieved by bolt connection.
[0050] In some embodiments, the cleaning member includes an elastic base and a cleaning portion disposed on the elastic base, and the elastic base is provided with a matching portion that is inserted and matched with the axial slot 4 in the axial direction, but is limited in the radial direction. In this way, the use of elastic deformation is conducive to the cleaning member having a higher adaptability during cleaning. In the present disclosure, since the cleaning member includes a cleaning brush sheet 2 and a scraper sheet 3, the specific structures are respectively illustrated below.
[0051] In some embodiments, Figure 4 As shown, the cleaning brush 2 includes a first elastic base 5 and bristles 6 arranged on the first elastic base 5. The first elastic base 5 is provided with a first matching portion 7 which is inserted and matched with the axial slot 4 in the axial direction, but is limited in the radial direction.
[0052] In order to further facilitate production and manufacturing, multiple cleaning brushes 2 are arranged along the axial direction, so that they can be inserted in sequence to adapt to the technical solution of the longer shaft body 1, thereby improving the cleaning efficiency during cleaning without increasing the difficulty of production and manufacturing.
[0053] In some embodiments, Figure 4 , 5 As shown, the scraper strip 3 includes a second elastic base 8 and an elastic scraper plate 9 arranged on the second elastic base 8. The second elastic base 8 is provided with a second matching portion 10 which is inserted and matched with the axial slot 4 in the axial direction, but is limited in the radial direction.
[0054] Furthermore, the second elastic base 8 and the elastic scraper 9 are integrally formed as a one-piece component, so that the scraper strip 3 can be integrally formed by an extrusion process, simplifying the manufacturing difficulty.
[0055] The first elastic base 5 and the scraper strip 3 can be made of elastic plastic, silica gel, rubber or other materials.
[0056] The cross-sectional shape of the axial slot 4 is roughly an arrow shape with an arc-shaped tip. Of course, other suitable shapes may also be used, such as a dovetail shape.
[0057] In some embodiments, Figure 2 , 3 As shown in FIG. 4 , the circumferential portion of the shaft body 1 between adjacent cleaning members is provided with an arc-shaped smooth surface 15, and the circumferential portion of the end cover 12 is level with or lower than the circumferential portion of the shaft body 1. This facilitates the outflow of dirt between adjacent cleaning members and improves cleaning efficiency.
[0058] In the present disclosure, the shaft body 1 can be designed with aluminum alloy to improve lightness, which is conducive to making the axial length of the shaft body 1 longer, thereby improving cleaning efficiency, while the end cover 12 is designed with stainless steel to improve transmission strength, reliability and durability. As mentioned above, the end cover 12 is bolted to the end of the shaft body 1 through the connection hole 16, forming a flange connection, which has a higher transmission strength, thereby facilitating reliability and durability.
[0059] When understanding the present disclosure, if necessary, the above structure can refer to other embodiments / appendices. Figure 1 And understand, no further elaboration here.
[0060] The above description is only an illustrative embodiment of the present invention, so any equivalent changes or modifications made according to the structure, characteristics and principles described in the patent protection scope of the present invention are included in the patent protection scope of the present invention.
Claims
1. A roller brush of a photovoltaic cleaning robot, comprising a rotating shaft body (1), characterized in that: A plurality of cleaning members arranged along the axial direction are arranged in the circumferential direction of the rotating shaft body (1), the cleaning members comprising cleaning brushes (2) and scraping strips (3), the number of the cleaning brushes (2) and scraping strips (3) being one or more, and the cleaning brushes (2) and scraping strips (3) being distributed in the circumferential direction of the rotating shaft body (1); The cleaning brush pieces (2) and the scraping strip pieces (3) are alternately arranged along the circumference of the rotating shaft body (1); A plurality of axial slots (4) are provided in the circumferential direction of the rotating shaft body (1), and each cleaning member is inserted into the axial slot (4); The cleaning brush sheet (2) comprises a first elastic base (5) and bristles (6) arranged on the first elastic base (5); the first elastic base (5) is provided with a first matching portion (7) which is inserted and matched with the axial slot (4) in the axial direction, but is limited in the radial direction; The scraper strip (3) comprises a second elastic base (8) and an elastic scraper plate (9) arranged on the second elastic base (8); the second elastic base (8) is provided with a second matching portion (10) which is inserted and matched with the axial slot (4) in the axial direction, but is limited in the radial direction; The second elastic base (8) and the elastic scraper (9) are arranged as an integral piece formed in one piece; A groove (11) is provided between the second elastic base (8) of the scraper strip (3) and the elastic scraper (9) and / or on the elastic scraper (9) itself, which facilitates the swinging of the elastic scraper (9).
2. The roller brush of the photovoltaic cleaning robot according to claim 1, characterized in that: The number of scraper blades (3) is set to be smaller than the number of cleaning brush blades (2).
3. The roller brush of the photovoltaic cleaning robot according to claim 1, characterized in that: Each cleaning element is detachably inserted into the axial slot (4).
4. The roller brush of the photovoltaic cleaning robot according to claim 1 or 3, characterized in that: It also comprises an end cover (12) detachably connected to at least one end of the rotating shaft body (1), the end cover (12) being used to close the axial slot (4) so that each cleaning element is axially limited in the slot.
5. The roller brush of the photovoltaic cleaning robot according to claim 4, characterized in that: The end cover (12) is provided with a connecting shaft (13), and the connecting shaft (13) is used for being detachably connected to the output end of the drive unit.
6. The roller brush of the photovoltaic cleaning robot according to claim 5, characterized in that: The connecting shaft (13) is provided with a keyway (14), and the keyway (14) is arranged with an outer opening so as to be conveniently and quickly inserted axially with the output end of the drive unit for transmission connection.
7. The roller brush of the photovoltaic cleaning robot according to claim 5, characterized in that: The axial slots (4) are provided through both ends of the rotating shaft body (1), and the end covers (12) are provided at both ends. After the end covers (12) are removed, the cleaning piece can be disassembled and assembled from any one of the two ends.
8. The roller brush of the photovoltaic cleaning robot according to claim 4, characterized in that: The portion of the circumferential portion of the rotating shaft body (1) located between adjacent cleaning members is provided with an arc-shaped smooth surface (15), and the circumferential portion of the end cover (12) is flush with or lower than the circumferential portion of the rotating shaft body (1).
9. The roller brush of the photovoltaic cleaning robot according to claim 3, characterized in that: The cleaning member comprises an elastic base and a cleaning portion arranged on the elastic base, and the elastic base is provided with a matching portion which is inserted and matched with the axial slot (4) in the axial direction, but is limited in the radial direction.
10. The roller brush of the photovoltaic cleaning robot according to claim 3, characterized in that: The number of cleaning elements is less than or equal to the number of axial slots (4), and the number of cleaning elements is increased or decreased according to the degree of dirtiness on the surface of the photovoltaic panel to save consumption of cleaning elements.
11. The roller brush of the photovoltaic cleaning robot according to claim 4, characterized in that: The rotating shaft body (1) is a part made of aluminum alloy, and the end cover (12) is a part made of stainless steel. The end cover (12) is flange-connected to the end of the rotating shaft body (1).
12. The roller brush of the photovoltaic cleaning robot according to claim 1 or 3, characterized in that: The axial slot (4) is a linear slot or a spiral slot.
Citation Information
Patent Citations
Automatic brushing and cleaning equipment for surface of solar panel
CN113441444A